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INSTALLATION

6 720 804 107 (2012/10)

9

MID-POSITION (Y-PLAN) SYSTEM:

Fig. 20   Mid-position system

Earth conductor

L

Phase (230 V AC)

N

Neutral conductor

Switches:

I

Code switch I  – system type

II

Temperature switch II  – domestic hot water cylinder 
temperature

Terminal identification:

230 V AC Mains voltage
BUS

BUS

 EMS plus

IZ1

No function

IZ2

No function

IZ3

Room thermostat (

I

nput 

Z

one; 

: Temperature/temperature 

sensor)

IZ4

Frost thermostat (

: Temperature/temperature sensor)

MD1

No function

OS1

No function 

PZ1...2 Mid-position valve:

terminal 14: DHW off
terminal 43: heating mode

PZ3

Circulating pump (

P

ump 

Z

one)

T0

No function

T1

No function

TC1

Cylinder temperature sensor (

T

emperature sensor 

C

ylinder)

System component:

230 V AC Mains voltage
BUS

BUS

 EMS plus (connection between the Greenstar Wiring 

Centre and boiler)

GWC

Greenstar Wiring Centre

HS

Boiler (

H

eat 

S

ource)

PHS

Circulating pump (

P

ump 

H

eat 

S

ource)

TC1

Cylinder temperature sensor (

T

emperature sensor 

C

ylinder)

TR3

Room thermostat (

T

hermostat 

R

oom temperature); optional; 

not shown in fig. 20

TF4

Frost thermostat (

T

hermostat 

F

rost protection); optional; not 

shown in fig. 20

VZ12

Diverter valve (

V

alve 

Z

one); connect as follows:

green/yellow to: PZ1  – 
blue to: PZ1  – N
grey to: PZ1  – 14
white to: PZ2  – 43
orange to: PZ2  – no lettering (no function)

0

1

2

3

4

S

Y

I

off

off

40

40

50

50

60

60

70

70

max

max

II

II

GWC

PHS

TC1

VZ12

HS

6 720 804 107-18.1O

1

2

1

2

1

2

TC1

T0

BUS

BUS

1

2

BUS

1

2

3

1

OS1

2

1

2

MD1

1

2

T1

≤ 24 V

N L

N

L

N

IN L IN

L IN L IN

L

120/230VAC 120/230VAC

IZ1

IZ2

IZ3

IZ4

120/230 V AC

N

N 43

N 14

14

PZ2

PZ3

PZ1

120/230 V AC

230 V AC 230 V AC

L

N

L

N

BUS

TC1

VZ12

M

N

M

N

1

2

5

14 43

N

M

PHS

N L

L

N

TR3

L

S

TF4

L

S

Summary of Contents for WORCESTER GREENSTAR WIRING CENTRE

Page 1: ...INSTALLATION COMMISSIONING SERVICING INSTRUCTIONS GREENSTAR WIRING CENTRE 1 2 3 4 I S Y 0 40 50 II 60 70 max off 6 720 801 106 00 1O 6 720 804 107 2012 10 en ...

Page 2: ...t comply with the intended use Follow the wiring diagram The product requires different voltages Do not connect the low voltage equipment to 230 V mains and vice versa Beforeinstallingtheproduct electricallyisolatetheboilerandsystem components Secure against unintentional reconnection and make sure the power supply is disconnected ABOUT THESE INSTRUCTIONS These installation instructions contain im...

Page 3: ... temperature sensor TC1 3 Cylinder temperature sensor TC1 retaining device To enable satisfactoryinstallationofthecylindertemperaturesensoronhot water cylinders without sensor pockets 4 Bag with installation material 5 Installation instructions 2 3 SPECIFICATION Design and operation of this product conform to European Directivesandthesupplementarynationalrequirements Its conformity is demonstrated...

Page 4: ...parate cylinder primary pump e g downstream of low loss header Cylinder primary pump connection to PZ1 Cylinder temperature sensor connection to TC1 INSTALLATION OF ADDITIONAL SYSTEM COMPONENTS Fit additional system components according to legal requirements and the installation instructions provided 3 INSTALLATION 3 1 INSTALLATION WALL MOUNTING Mount the module to a wall Fig 4 to 6 Fig 4 Wall mou...

Page 5: ...m with 1 50 mm2 conductor cross section Route cables through the grommets provided and connect them as described in chapter 3 2 3 3 2 2 CONNECTION TO MAINS POWER PUMP AND VALVES 230 V AC DANGER Risk of electric shock Secure together the wires of every cable connected This can be done by stripping a short section of cable sheath or with cable ties close to the terminals fig 9 6 720 804 106 07 1O 6 ...

Page 6: ...lug from where it was removed 3 Plug in second connected plug from where it was removed Fig 12 Electrical connection step 2 ELECTRICAL CONNECTION STEP 3 1 Remove grommets from the module 2 Route cable through a grommet 3 Remove plug from the socket 4 Connectcabletoplugandensureitisconnectedtotherightterminals chapter 3 2 3 5 Route cable through the same grommet 6 Remove plug from the socket 1 Refe...

Page 7: ...TION STEP 6 1 Route cable through a grommet 2 Remove plug from the socket 3 Connectcabletoplugandensureitisconnectedtotherightterminals chapter 3 2 3 4 Remove plug from the socket 5 Connectcabletoplugandensureitisconnectedtotherightterminals chapter 3 2 3 6 Route cable through the same grommet 7 Remove plug from the socket 8 Connectcabletoplugandensureitisconnectedtotherightterminals chapter 3 2 3...

Page 8: ...LES The circuit diagrams are only schematic illustrations and provide a non binding indication of possible installations Install safety equipment in accordance with applicable standards and local regulations For further informationrefertotheinstallationinstructionsoftheboilerandcontrol accessory selected or for the the additional system components not supplied by Worcester Bosch Group those suppli...

Page 9: ...tage BUS BUS EMS plus connection between the Greenstar Wiring Centre and boiler GWC Greenstar Wiring Centre HS Boiler Heat Source PHS Circulating pump Pump Heat Source TC1 Cylinder temperature sensor Temperature sensor Cylinder TR3 Room thermostat Thermostat Room temperature optional not shown in fig 20 TF4 Frostthermostat ThermostatFrostprotection optional not shown in fig 20 VZ12 Diverter valve ...

Page 10: ...nnection between the Greenstar Wiring Centre and boiler CZ1 2 port valve end switch switch at valve for DHW Contact Zone CZ2 2 port valve end switch switch at valve for central heating Contact Zone GWC Greenstar Wiring Centre HS Boiler Heat Source PHS Circulating pump Pump Heat Source TC1 Cylinder temperature sensor Temperature sensor Cylinder TR3 Room thermostat Thermostat Room temperature option...

Page 11: ...onofheatingcircuits1 2and3or4 5and6according to coding chapter 4 page 13 T0 Flow temperature sensor at low loss header Temperature sensor optional TZ1 6 Room thermostat Thermostat room temperature Zone Temperature temperature sensor allocation of heating circuits 1 2 and 3 or 4 5 and 6 according to coding chapter 4 page 13 The marked system components are connected to the module with coding 3 codi...

Page 12: ...PZ2 8 Circulating pump in each heating circuit Pump Zone allocation of heating circuits 2 and 3 or 7 and 8 according to coding chapter 4 page 13 T0 Flow temperature sensor at low loss header Temperature sensor optional TC1 Cylinder temperature sensor Temperature sensor Cylinder TZ2 8 Room thermostat Thermostat room temperature Zone allocation of heating circuits 2 and 3 or 7 and 8 according to cod...

Page 13: ...SE To replace the fuse the cover of the module has to be removed 1 Release fuse 2 Take defective fuse out of fuse socket 3 Dispose of defective fuse 4 Replace fuse into fuse socket 5 Secure fuse First make all electrical connections and then carry out the commissioning Follow all installation instructions of all components and assemblies belonging to the system Ensure that no two modules share the...

Page 14: ...logy and materials for protecting the environment taking account of economic considerations PACKAGING Weparticipateintherecyclingprogrammesofthecountriesinwhichour products are sold to ensure optimum recycling All of our packaging materials are environmentally compatible and can be recycled USED APPLIANCES Used appliances contain valuable materials that should be recycled Thevariousassembliescanbe...

Page 15: ...6 720 804 107 2012 10 15 NOTES ...

Page 16: ...9900 Worcester Bosch Group is a brand name of Bosch Thermotechnology Ltd worcester bosch co uk 6 720 804 107 WORCESTER BOSCH GROUP TECHNICAL SUPPORT 0844 892 3366 APPOINTMENTS 0844 892 3000 SPARES 01905 752571 LITERATURE 0844 892 9800 TRAINING 01905 752526 SALES 01905 752640 ...

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