Bosch rexroth Sytronix SvP 7020 PFC 03 Operating Instructions Manual Download Page 5

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Page

Maintenance................................................................................................................ 55

10.1

System overview................................................................................................................................... 55

10.2

Drive controllers.................................................................................................................................... 55

10.3

Motor-pump units.................................................................................................................................. 56

Decommissioning......................................................................................................... 57

Replacing components................................................................................................ 59

12.1

Disassembly......................................................................................................................................... 59

12.1.1

Preparing disassembly...................................................................................................................... 59

12.1.2

Disassembly...................................................................................................................................... 59

12.2

Motor-pump unit.................................................................................................................................... 60

12.3

Drive controller...................................................................................................................................... 60

12.3.1

HCS01, HCS02, HCS03, HMS01...................................................................................................... 60

Environmental protection and disposal ....................................................................... 61

13.1

Environmental protection...................................................................................................................... 61

13.2

Disposal................................................................................................................................................ 61

Troubleshooting........................................................................................................... 63

14.1

How to proceed for troubleshooting...................................................................................................... 63

14.2

Diagnostic concept............................................................................................................................... 63

Index............................................................................................................................ 65

Sytronix SvP 7020 PFC 03 Variable-Speed Positioning of Hy‐

draulic Axes

III

Table of Contents

RE 62314-B_Edition 01 Bosch Rexroth AG

Summary of Contents for rexroth Sytronix SvP 7020 PFC 03

Page 1: ...Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hydraulic Axes Operating instructions RE 62314 B Edition 01 ...

Page 2: ... distribution as well as in the event of applications for industrial prop erty rights Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this docu mentation and the availability of the product Title Type of Document...

Page 3: ...ser 13 3 General information on damage to property and damage to the product 15 4 Sytronix variable speed pump drives 17 4 1 Overview 17 4 2 Sytronix SvP 7020 18 4 2 1 Overview of components 18 4 2 2 System function 18 4 2 3 PFC device configuration 19 4 2 4 Documentation 21 5 Transport and storage 23 5 1 Drive controllers 23 5 2 Motor pump units 23 6 Mounting 25 6 1 Drive controllers 25 6 2 Motor...

Page 4: ...diagram of control section 33 7 4 3 Connection points of HMS01 power section 34 7 4 4 Connection points of the control section 34 7 4 5 Documentation 35 7 5 Control section 36 7 5 1 HCS01 36 Connection diagram of HCS01 control section 36 Connection points of HCS01 control section 38 7 5 2 CSH02 39 Connection diagram of CSH02 control section 39 Connection points of CSB02 CSH02 control section 41 7 ...

Page 5: ...bly 59 12 2 Motor pump unit 60 12 3 Drive controller 60 12 3 1 HCS01 HCS02 HCS03 HMS01 60 13 Environmental protection and disposal 61 13 1 Environmental protection 61 13 2 Disposal 61 14 Troubleshooting 63 14 1 How to proceed for troubleshooting 63 14 2 Diagnostic concept 63 Index 65 Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes III Table of Contents RE 62314 B_Edition 01 ...

Page 6: ...IV Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes Bosch Rexroth AG RE 62314 B_Edition 01 ...

Page 7: ...ssioning manual R911379549 R911379550 Sytronix variable speed pump drives 1 Product catalog R999000331 R999000332 1 This documentation contains information on supplementary documentations of the individual components motors pumps hydraulic fluids etc Tab 1 1 Documentations motor pump units 1 2 2 Motor pump units Title Document type Material number de en Rexroth Sytronix SvP 70xx Motor Pump Unit MP...

Page 8: ...anual R911318789 R911318790 Rexroth IndraDrive Additional Components and Accessories Project planning manual R911306139 R911306140 Rexroth IndraDrive Drive Controllers Control Sections CSB02 CSE02 CSH02 CDB02 Project planning manual R911338961 R911338962 Rexroth Connection Cables IndraDrive and IndraDyn Selection data R911322948 R911322949 Control cabinet Air Conditioning EMC Design IP Code Electr...

Page 9: ... Application manual R911332633 R911332634 Integrated Safety Technology Safe Motion MPx 18 and above Application manual R911338919 R911338920 Rexroth IndraMotion MLD Libraries as of MPx 18 Reference book R911338915 R911338916 Rexroth IndraMotion MLD as of MPx 18 Application manual R911338913 R911338914 Tab 1 5 Documentations firmware Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic...

Page 10: ...4 69 Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes Bosch Rexroth AG RE 62314 B_Edition 01 ...

Page 11: ...ed with the drive integrated safety technology or with a higher level Safety control In the Sytronix system there is no validation of the command val ues and actual values pressure force position speed and veloc ity provided Make sure that the validation is executed in the machine control The application specific adjustment of the parameters during initial commis sioning is allowed The product is ...

Page 12: ... professional training knowledge and experience as well as their understanding of the relevant requirements pertaining to the work to be undertaken An expert must observe the relevant specific professional rules and have the necessary expert knowledge Expert knowledge means for example Being able to read and completely understand hydraulic and electrical circuit diagrams Completely understanding t...

Page 13: ...product until you can be sure that the end prod uct for example a machine or system into which the Bosch Rexroth products are installed complies with the country specific provisions safety regulations and standards of the application 2 6 Product specific safety instructions System parts under pressure and ejecting hy draulic fluid When working on hydraulic systems with stored energy e g accumulato...

Page 14: ...ters can be disturbed by in terference emitted by the machine This can cause malfunction which can lead to severe injuries WARNING Use only devices connecting elements and electrical control cables that comply with the EMC Directive If required install shielding elements Keep a sufficient distance to sources of radiated disturbance Observe the EMC limit values and notes on EMC for the electrical c...

Page 15: ...systems Before begin ning work WARNING Make sure that the drive motor cannot be switched on Make sure that all force transmitting components and connections elec trical pneumatic hydraulic are switched off according to the manufac turer s instructions and are secured against restarting If possible re move the main fuse of the system Make sure that the system is completely depressurized Please foll...

Page 16: ...ion with heat sources leaking hy draulic fluid can result in fire or explosion WARNING Inspect the Sytronix assemblies for leakage Keep sources of heat and fire away from hydraulic oil and ensure suffi cient ventilation Penetrating water and humidity In case of use in humid or wet environments water or humidity may penetrate at electrical plug in connectors or hydraulic components This case may le...

Page 17: ...n at no time be cooler than the air in the control cabinet For this reason provide for sufficient circulation in the control cabinet Observe functional safety according to EN ISO 13849 Health damaging hydraulic fluid Risk of intoxication and injury Contact with hydraulic fluids causes damage to health e g eye injuries skin damage poisoning by inhalation and swallowing WARNING Always check the line...

Page 18: ...ic drive and control system and the associated current carrying con ductors Formation of smoke Risk of breathing difficulties due to the forma tion of smoke caused by overloading of the electric drive motor during longer operation of the Sytronix system with excessively large flows and at excessive pressure CAUTION Provide motor protection e g overload protection circuit breaker Hot surfaces Risk ...

Page 19: ...the Sytronix system Hearing protection for working in the direct vicinity of the running Sytro nix system All parts of the personal protective equipment must be fully functional 2 8 Obligations of the machine end user The machine end user of products of Bosch Rexroth AG must provide their personnel with training for the following topics on a regular basis Observance and use of operating instructio...

Page 20: ...d Bosch Rexroth products are designed for op eration in local physically and logically secured networks with access restric tions for authorized persons and they are not classified according to IEC 62443 4 2 14 69 Safety instructions Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes Bosch Rexroth AG RE 62314 B_Edition 01 ...

Page 21: ...hips from getting into the hy draulic lines Before commissioning make sure that all hydraulic connections are tight and that all seals and closing elements of plug in connections are correctly installed and not damaged When filling the system with hydraulic fluid filter the fluid with a suitable filtering system to minimize contamination with solid particles and water in the system Do not use cott...

Page 22: ... chamber as well as the suction and working lines of the Sytronix system are filled with hydraulic fluid and remain fil led during operation Corrosion due to water and saltwater Contact with salt water leads to increased corrosion Thus mounting screws and plug screws as well as moveable components may be chemically corroded and damaged and thus cause leakage and oil getting into the environment NO...

Page 23: ... section CSH02 1B CC ET HCS01 1 A CC ET Power section IndraDrive C IndraDrive M IndraDrive Cs Motor Synchronous motor MSK Synchronous motor MS2N Pump PGH Motor pump unit MPA01 MPA02 Tab 4 1 Sytronix SvP 7020 Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes 17 69 Sytronix variable speed pump drives RE 62314 B_Edition 01 Bosch Rexroth AG ...

Page 24: ...Fig 4 1 Sytronix SvP 7020 SvP SvP means Servo variable Pump SvP systems are suitable for use in open and in closed hydraulic systems for hydraulic axis control e g injection molding machines 4 2 2 System function Drive controller System function HCS01 HCS02 HCS03 HMS01 HMS02 FWS MLDSYX PFC 02VRS D0 MP20 PFC Position Force Control Tab 4 2 System function 18 69 Sytronix variable speed pump drives Sy...

Page 25: ...t V or mA paccumulator or Toil V PROFIBUS CANopen 1 encoder 5 analog inputs 4 current voltage 1 voltage MPC 20 CSH02 1B ET EC PB NN DA PROFIBUS FXC pA pB or Fact V or mA paccumulator Toil V or mA 1 1 MPC 20 CSH02 1B ET EC CN NN DA CANopen FXC pA pB or Fact V or mA paccumulator Toil V or mA CCD master 2 encoders 5 analog inputs 4 current voltage 1 voltage MPC 20 CSH02 1B CC EC EC NN DA Self contain...

Page 26: ... V or mA paccumulator V PROFIBUS CANopen 1 encoder 1 analog input voltage MPC 20 HCS01 1E W00xx A 0x A ET EC EC NN CANopen FXC pA pB or Fact via master comm paccumulator via master comm MPC 20 HCS01 1E W00xx A 0x A ET EC PB NN PROFIBUS FXC pA pB or Fact via master comm paccumulator via master comm 1 1 CCD 2 encoders 1 analog input voltage MPC 20 HCS01 1E W00xx A 0x A CC EC EC NN Self contained fro...

Page 27: ...339822 R911339824 Drive System Rexroth IndraDrive Product catalog R999000018 R999000019 1 This documentation contains information on supplementary documentations of the individual components motors pumps hydraulic fluids etc Tab 4 5 Documentations motor pump units Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes 21 69 Sytronix variable speed pump drives RE 62314 B_Edition 01 ...

Page 28: ...22 69 Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes Bosch Rexroth AG RE 62314 B_Edition 01 ...

Page 29: ...tor pump units See documentation of the component Title Document type Material number de en Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 1 Operating instructions R911339822 R911339824 Rexroth Sytronix SvP 70xx Motor Pump Unit MPA02 1 Operating instructions R911387040 R911387041 Pressure transducer for hydraulic applications type HM20 2X Data sheet RD 30272 RE 30272 1 This documentation contains...

Page 30: ...24 69 Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes Bosch Rexroth AG RE 62314 B_Edition 01 ...

Page 31: ...l R911344987 R911344988 Tab 6 1 Documentations drive controllers 6 2 Motor pump units See documentation of the component Title Document type Material number de en Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 1 Operating instructions R911339822 R911339824 Rexroth Sytronix SvP 70xx Motor Pump Unit MPA02 1 Operating instructions R911387040 R911387041 Pressure transducer for hydraulic applications ...

Page 32: ...20 2X XXX H K35 with voltage output and connector angled 4 pin M12x1 Connecting the pressure transducer to the control section See chapter 7 5 Control section on page 36 See documentation of the component Title Document type Material number de en Pressure transducer for hydraulic applications type HM20 2X Data sheet RD 30272 RE 30272 Pressure transducer for hydraulic applications type HM20 2X Oper...

Page 33: ... Connection diagram of HCS01 power section 7 1 2 Connection diagram of control section See chapter Connection diagram of HCS01 control section on page 36 Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes 27 69 Installation RE 62314 B_Edition 01 Bosch Rexroth AG ...

Page 34: ...0003 W0013 x 02 W0005 x 03 W0008 x 03 2 B HCS01 1E W0018 x 02 W0018 x 03 W0028 x 03 3 C HCS01 1E W0054 x 03 4 D HCS01 1E W00xx x 03 5 Connector available at the braking resistor Tab 7 2 Connection points 7 1 4 Connection points of the control section See chapter Connection points of HCS01 control section on page 38 7 1 5 Documentation Title Document type Material number de en Rexroth IndraDrive Cs...

Page 35: ... Fig 7 2 Connection diagram of HCS02 power section 7 2 2 Connection diagram of control section See chapter 7 5 2 CSH02 on page 39 Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes 29 69 Installation RE 62314 B_Edition 01 Bosch Rexroth AG ...

Page 36: ... 7 5 Connection points 7 2 4 Connection points of the control section See chapter Connection points of CSB02 CSH02 control section on page 41 7 2 5 Documentation Title Document type Material number de en Rexroth IndraDrive Supply Units Power Sections HMV HMS HMD HCS02 HCS03 Project Planning Manual R911318789 R911318790 Rexroth IndraDrive Drive Controllers Control Sections CSB02 CSE02 CSH02 CDB02 P...

Page 37: ... Fig 7 3 Connection diagram of HCS03 power section 7 3 2 Connection diagram of control section See chapter 7 5 2 CSH02 on page 39 Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes 31 69 Installation RE 62314 B_Edition 01 Bosch Rexroth AG ...

Page 38: ...0070 2 B HCS02 1E W0100 W0210 Tab 7 8 Connection points 7 3 4 Connection points of the control section See chapter Connection points of CSB02 CSH02 control section on page 41 7 3 5 Documentation Title Document type Material number de en Rexroth IndraDrive Supply Units Power Sections HMV HMS HMD HCS02 HCS03 Project Planning Manual R911318789 R911318790 Rexroth IndraDrive Drive Controllers Control S...

Page 39: ... Fig 7 4 Connection diagram of HMS01 power section 7 4 2 Connection diagram of control section See chapter 7 5 2 CSH02 on page 39 Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes 33 69 Installation RE 62314 B_Edition 01 Bosch Rexroth AG ...

Page 40: ... 2 2 1 6 5 E 5 M10 1 16 1 25 1 35 1 50 1 70 1 120 2 16 2 25 2 35 2 50 2 70 2 120 1 6 1 4 1 2 1 1 1 1 0 1 2 0 1 4 0 2 6 2 4 2 2 2 1 2 1 0 2 2 0 2 4 0 20 X6 A B C D E 1 5 16 24V 0V L L A B C D E M6 6 5 A B 4 0 10 0 6 C D E M6 6 0 1 A HMS01 1N W0020 W0036 2 B HMS01 1N W0054 W0070 3 C HMS01 1N W0110 4 D HMS01 1N W0150 W0210 W0300 5 E HMS01 1N W0350 Tab 7 11 Connection points 7 4 4 Connection points of...

Page 41: ...nits Power Sections HMV HMS HMD HCS02 HCS03 Project Planning Manual R911318789 R911318790 Rexroth IndraDrive Drive Controllers Control Sections CSB02 CSE02 CSH02 CDB02 Project Planning Manual R911338961 R911338962 Tab 7 12 Documentations drive controllers Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes 35 69 Installation RE 62314 B_Edition 01 Bosch Rexroth AG ...

Page 42: ...der evalua tion PFC system function 1 Connecting other master communications See chapter 7 5 3 Connection points for master communication on page 42 Fig 7 5 HCS01 with master communication sercos master 1 encoder evalu ation PFC system function 36 69 Installation Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes Bosch Rexroth AG RE 62314 B_Edition 01 ...

Page 43: ...evaluations PFC sys tem function Fig 7 6 HCS01 with master communication 2 encoder evaluations PFC system function Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes 37 69 Installation RE 62314 B_Edition 01 Bosch Rexroth AG ...

Page 44: ...1 C 1 X13 A B C 2 5 14 10 X22 P2 X23 P1 A B C X24 P2 X25 P1 A B C X30 A B C X31 A B C 1 5 16 10 X32 A B C 1 5 16 10 X47 A B C 1 5 16 10 X61 A B C 1 A HCS01 1E W0003 W0013 x 02 W0005 x 03 W0008 x 03 2 B HCS01 1E W0018 x 02 W0018 x 03 W0028 x 03 3 C HCS01 1E W0054 x 03 Tab 7 14 Connection points of HCS01 control section 38 69 Installation Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy dra...

Page 45: ... X35 PFC system function 1 Connecting other master communications See chapter 7 5 3 Connection points for master communication on page 42 Fig 7 7 CSH02 1B with master communication sercos master 2 EC encod er evaluations 3 analog inputs X32 X35 PFC system function Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes 39 69 Installation RE 62314 B_Edition 01 Bosch Rexroth AG ...

Page 46: ... evaluations PFC system function Fig 7 8 CSH02 1B with master communication 5 analog inputs X32 X35 X38 2 EC encoder evaluations PFC system function 40 69 Installation Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes Bosch Rexroth AG RE 62314 B_Edition 01 ...

Page 47: ... X31 1 5 16 X32 1 5 16 X35 1 5 16 X36 1 5 16 X37 1 5 16 X38 1 5 16 X61 Tab 7 16 Connection points Title Document type Material number en de Rexroth IndraDrive Drive Controllers Control Sections CSB02 CSE02 CSH02 CDB02 Project Planning Manual R911338962 R911338961 Tab 7 17 Documentation drive controllers Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes 41 69 Installation RE 62...

Page 48: ...t See chapter ET Multi Ethernet on page 47 PROFIBUS X30 connection point See chapter PB PROFIBUS on page 43 CANopen X61 connection point See chapter CN CANopen on page 49 Tab 7 18 Master communications 42 69 Installation Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes Bosch Rexroth AG RE 62314 B_Edition 01 ...

Page 49: ... data positive 4 O CNTR P Repeater control signal 5 0 V 0 V 6 O 5 V Repeater supply 7 n c 8 I O RS485 Receive transmit data negative 9 0V 0 V Tab 7 20 Signal assignment Shield connection Via D Sub mounting screws and metallized connector housing Compatibility of the interface According to DIN EN 50 170 Recommended cable type According to DIN EN 50 170 2 cable type A Sytronix SvP 7020 PFC 03 Variab...

Page 50: ...a connectable terminating resistor The terminating resistor must always be active at both the first and last bus node Carry out the connection as shown in the figures below 1 Shield 2 Bus connection and switch position for first node and last node 3 Bus connection and switch position for all other nodes Fig 7 10 Preparing a cable for connecting a bus connector To assemble the bus cable proceed as ...

Page 51: ...tor INS0541 1 Terminating resistor is off 2 Cable shield must have direct contact to metal Fig 7 12 Bus connection for all other slaves bus connector with 9 pin D sub female connector INS0541 1 Switch position for first slave and last slave in PROFIBUS DP 2 Cable shield must have direct contact to metal Fig 7 13 Bus connection for first and last slave without 9 pin D sub female connector INS0540 S...

Page 52: ...n nector INS0540 Connect the drive controller to a control unit using a shielded two wire line in accordance with DIN 19245 Part 1 Diagnostic displays For the significance of the diagnostic displays see firmware documentation 46 69 Installation Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes Bosch Rexroth AG RE 62314 B_Edition 01 ...

Page 53: ...us system X24 port 2 X25 port 1 Tab 7 22 ET connection point View Connection Signal name Function 1 TD Transmit differential output A 2 TD Transmit differential output B 3 RD Receive differential input A 4 n c 5 n c 6 RD Receive differential input B 7 n c 8 n c Housing Shield connection Properties Standard Ethernet Type RJ 45 8 pin Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic ...

Page 54: ...mum bending radius 48 75 mm if laid flexibly 32 50 mm if laid permanently Order code for a 30 m long cable RKB0011 030 0 RKB0013 Short cables to connect devices arranged side by side in the control cabi net 4 lengths available 0 19 m 0 25 m 0 35 m 0 55 m Order code for a 0 55 m long cable RKB0013 00 55 Minimum bending radius 30 75 mm Tab 7 23 Function Pin Assignment Properties 48 69 Installation S...

Page 55: ...ment Pin Signal Function 1 n c 2 CAN L Negated CAN signal Dominant Low 3 CAN GND Reference potential of CAN signals 4 n c 5 Drain Shield Shield connection 6 GND Reference potential of device 7 CAN H Positive CAN signal Dominant High 8 n c 9 n c Tab 7 25 Signal Assignment Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes 49 69 Installation RE 62314 B_Edition 01 Bosch Rexroth AG...

Page 56: ...50 69 Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes Bosch Rexroth AG RE 62314 B_Edition 01 ...

Page 57: ...on 3 Motor 4 Pump 3 4 Motor pump unit 5 Hydraulic system 6 Pressure transducer pA act actual pressure value chamber A pB act actual pressure value chamber B 7 Position measurement sact actual position value Fig 8 1 System overview Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes 51 69 Commissioning RE 62314 B_Edition 01 Bosch Rexroth AG ...

Page 58: ...79549 R911379550 Tab 8 1 Documentations motor pump units 8 2 3 Commissioning of the pump See documentation of the component Title Document type Material number de en Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 1 Operating instructions R911339822 R911339824 Rexroth Sytronix SvP 70xx Motor Pump Unit MPA02 1 Operating instructions R911387040 R911387041 1 This documentation contains information on...

Page 59: ...compares these values to the command values set by the control unit and controls the motor speed according to the system re quirements 1 Control command values scmd position of the hydraulic cylin der Fcmd force 2 Drive controller Control Section Power Section 3 Motor 4 Pump 3 4 Motor pump unit 5 Hydraulic system 6 Pressure transducer pA act actual pressure value chamber A pB act actual pressure v...

Page 60: ...eration modes Title Document type Material number de en Rexroth Sytronix SvP 7020 PFC Variable Speed Pump Drives Commissioning Manual R911379549 R911379550 Tab 9 1 Documentations motor pump units 54 69 Operation Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes Bosch Rexroth AG RE 62314 B_Edition 01 ...

Page 61: ... pressure value chamber A pB act actual pressure value chamber B 7 Position measurement sact actual position value Fig 10 1 System overview 10 2 Drive controllers Regularly check the filters at the air inlets of the control cabinet Replace or clean clogged filters The electrical components themselves require no maintenance Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes 55 6...

Page 62: ...xroth Sytronix SvP 70xx Motor Pump Unit MPA02 1 Operating instructions R911387040 R911387041 1 This documentation contains information on supplementary documentations of the individual components motors pumps hydraulic fluids etc Tab 10 1 Documentations motor pump units 56 69 Maintenance Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes Bosch Rexroth AG RE 62314 B_Edition 01 ...

Page 63: ...ommands to bring the drive to a control led standstill Switch off the power voltage and control voltage of the controller Switch off the motor circuit breaker for the fan unit Depressurize the pressure side P line Switch off the main switch of the machine Secure the machine against restarting Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes 57 69 Decommissioning RE 62314 B_Ed...

Page 64: ...58 69 Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes Bosch Rexroth AG RE 62314 B_Edition 01 ...

Page 65: ...rive discharge time 30 minutes 3 Disconnect all electrical connections 4 Shut off the suction connection of the motor pump unit When doing so observe the instructions of the manufacturer of the complete machine 5 Before disconnecting the mechanical connections secure the compo nents of the system and the connection lines against falling or moving 6 Disconnect the pipes on the pressure side 7 Colle...

Page 66: ... documentation contains information on supplementary documentations of the individual components motors pumps hydraulic fluids etc Tab 12 1 Documentations motor pump units 12 3 Drive controller 12 3 1 HCS01 HCS02 HCS03 HMS01 See documentation of the component chapter Handling diagnostic and service functions subchapter Replacing the controller Title Rexroth IndraDrive Type of documentation Materia...

Page 67: ...oreign material or foreign components Deliver the products free domicile to the following address Bosch Rexroth AG Electric Drives and Controls Buergermeister Dr Nebel Straße 2 97816 Lohr am Main Germany Packaging Packaging materials consist of cardboard wood and polystyrene They can be recycled anywhere without any problem For ecological reasons please refrain from returning the empty packages to...

Page 68: ...ic assemblies can also be recycled by means of special separation processes Plastic parts of the products may contain flame retardants These plastic parts are labeled according to EN ISO 1043 They have to be recycled sepa rately or disposed of according to the applicable legal provisions 62 69 Environmental protection and disposal Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic A...

Page 69: ...tem machine electrics control or at the product If yes What were they Was the product or machine used as intended How did the malfunction become apparent Try to get a clear idea of the error cause If possible directly ask the machine operator Document the error condition and compare it to the initial condition If you cannot remove the error please contact one of the contact address es which can be...

Page 70: ...64 69 Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes Bosch Rexroth AG RE 62314 B_Edition 01 ...

Page 71: ...1 power section 34 Master communication 42 Contained substances see Significant components 61 Control section Connection diagram HCS01 with master communication sercos master 1 encoder evaluation PFC system function 36 Connection diagram HCS01 with master communication 2 encoder evaluations PFC system function 37 CSB02 CSH02 connection points 41 CSH02 connection diagram 39 HCS01 connection points ...

Page 72: ...osition force control PFC 53 Pressure transducer HM20 2X Mounting 26 Product specific safety instructions 7 Production processes 61 PROFIBUS Optional module 43 Q Qualification of personnel 6 R Recycling 62 Replacing components 59 Return of products 61 RKB0011 48 RKB0013 48 S Safety instructions 5 Significant components 61 Storage 23 SvP 7020 Operation modes 54 Overview of components 18 System func...

Page 73: ...Notes Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes 67 69 ...

Page 74: ...Notes 68 69 Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes ...

Page 75: ...Notes Sytronix SvP 7020 PFC 03 Variable Speed Positioning of Hy draulic Axes 69 69 ...

Page 76: ...osch Rexroth AG Industrial Hydraulics Zum Eisengießer 1 97816 Lohr a Main Germany Phone 49 9352 403020 my support boschrexroth de www boschrexroth com RE62314 B RE 62314 B DOK SYTROX SVP7020 PF IT02 EN P ...

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