Bosch Rexroth lndraControl VPB 40.1 Project Planning Manual Download

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Page

Dimensions, Installation............................................................................................... 25

5.1

General Information.............................................................................................................................. 25

5.2

Housing Dimensions............................................................................................................................. 25

5.3

Installation Notes.................................................................................................................................. 27

Display and Operating Components............................................................................ 29

6.1

Monitor and Keyboard.......................................................................................................................... 29

6.2

Operating and Error Display................................................................................................................. 29

Connections................................................................................................................. 31

7.1

View on the Connector Panel............................................................................................................... 31

7.2

Interfaces.............................................................................................................................................. 31

7.2.1

General Information........................................................................................................................... 31

7.2.2

Overview............................................................................................................................................ 31

7.2.3

Serial Interfaces XCOM1 to XCOM3 ................................................................................................ 32

7.2.4

Serial Interfaces, Settings.................................................................................................................. 33

7.2.5

Parallel Interface XLPT1.................................................................................................................... 34

7.2.6

USB Interfaces XUSB........................................................................................................................ 35

7.2.7

Ethernet Interface XEthernet............................................................................................................. 36

7.2.8

VGA Interface XVGA......................................................................................................................... 37

7.2.9

Combined Keyboard/Mouse Interface XKeyb................................................................................... 38

7.2.10

Mouse Interface XMouse................................................................................................................... 38

7.2.11

PC Voltage Supply X10, X20............................................................................................................. 40

7.2.12

Battery Connection X19..................................................................................................................... 44

7.2.13

Display Interfaces X71....................................................................................................................... 45

........................................................................................................................................................ 45

Maintenance and Installation....................................................................................... 47

8.1

General Information.............................................................................................................................. 47

8.2

Hard Disk.............................................................................................................................................. 47

8.3

CMOS Battery....................................................................................................................................... 49

8.4

Battery Pack......................................................................................................................................... 49

8.5

Extension Cards................................................................................................................................... 53

8.5.1

General Information........................................................................................................................... 53

8.5.2

Installing Extension Cards................................................................................................................. 53

8.5.3

BIOS Settings.................................................................................................................................... 56

8.6

Exchanging the Fuses.......................................................................................................................... 56

Software....................................................................................................................... 59

9.1

Application Software of the Monitoring Functions................................................................................. 59

9.1.1

Temperature Monitoring.................................................................................................................... 59

9.1.2

Uninterruptible Power Supply (UPS)................................................................................................. 59

General Information........................................................................................................................ 59
Operating Principle of the UPS....................................................................................................... 59

Bosch Rexroth AG

DOK-SUPPL*-VPB*40.1***-PR02-EN-P

Rexroth IndraControl VPB 40.1 Control Cabinet PC

II/81

Table of Contents

Summary of Contents for Rexroth lndraControl VPB 40.1

Page 1: ...Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics ...

Page 2: ...f a patent or the registration of a utility model or design DIN 34 1 Validity The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract All rights are reserved with respect to the content of this documentation and the availa bility of the product Published by Bosch Rexroth AG Bgm Dr Nebel Str 2 97816 Lohr am Main G...

Page 3: ... 3 3 2 Protective Extra Low Voltage as Protection Against Electric Shock 13 3 3 3 Protection Against Dangerous Movements 13 3 3 4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting 15 3 3 5 Protection Against Contact With Hot Parts 15 3 3 6 Protection During Handling and Mounting 15 3 3 7 Battery Safety 16 3 3 8 Protection Against Pressurized Systems 16 3 4 Explan...

Page 4: ...ed Keyboard Mouse Interface XKeyb 38 7 2 10 Mouse Interface XMouse 38 7 2 11 PC Voltage Supply X10 X20 40 7 2 12 Battery Connection X19 44 7 2 13 Display Interfaces X71 45 45 8 Maintenance and Installation 47 8 1 General Information 47 8 2 Hard Disk 47 8 3 CMOS Battery 49 8 4 Battery Pack 49 8 5 Extension Cards 53 8 5 1 General Information 53 8 5 2 Installing Extension Cards 53 8 5 3 BIOS Settings...

Page 5: ...ering Information 73 11 1 Type Designation Code 73 11 2 Accessories 74 11 2 1 Network Connection 74 11 2 2 Battery Pack and cables 74 11 2 3 Y Repeater 74 11 2 4 Connecting Cable to VDP 16 VDP 40 and VDP 60 G4 and G5 Display Interface 74 12 Service and Support 77 Index 79 DOK SUPPL VPB 40 1 PR02 EN P Rexroth IndraControl VPB 40 1 Control Cabinet PC Bosch Rexroth AG III 81 Table of Contents ...

Page 6: ...Bosch Rexroth AG DOK SUPPL VPB 40 1 PR02 EN P Rexroth IndraControl VPB 40 1 Control Cabinet PC IV 81 ...

Page 7: ...power supply UPS Depending on the variant the PC box provides three or four slots The standard interface and some special interfaces are available on a plugboard The display interface and a RS422 interface X39 which is to be used as alternative for the 24 V interface XCOM1 are integrated in the second housing part mounted on the PC box Furthermore five LEDs to display device states and errors are ...

Page 8: ...tem For license reasons the VPB 40 1 is only delivered with already installed oper ating system 1 4 Commissioning Mount the device properly see also chapter 5 Dimensions Installation on page 25 Then connect the device to the power supply and if required to the network Bosch Rexroth AG DOK SUPPL VPB 40 1 PR02 EN P Rexroth IndraControl VPB 40 1 Control Cabinet PC 6 81 System Presentation ...

Page 9: ...l state in other words no modification regarding the design are allowed Software products must not be decompiled and their source codes must not be modified Damaged or faulty products must not be implemented or put into opera tion It must be ensured that the products are installed as specified in the doc umentation 2 1 2 Areas of Use and Application The VPB 40 1 by Rexroth is a control cabinet PC ...

Page 10: ...ed areas of appli cation or under operating conditions deviating from the operating conditions and technical data specified in the documentation are considered as inappro priate VPB 40 1 must not be used if it is exposed to operating conditions that do not fulfill the ambient condi tions specified For instance operation under water in case of extreme variations of temperature or in extreme maximum...

Page 11: ...consists of several devices or systems interconnected for a de fined purpose and on a defined site which however are not intended to be placed on the market as a single functional unit Machine A machine is the entirety of interconnected parts or units at least one of which is movable Thus a machine consists of the appropriate machine drive ele ments as well as control and power circuits which have...

Page 12: ...tions before initial commissioning of the components of the electric drive and control system in order to eliminate the risk of injury and or property damage You must follow these safety instructions Bosch Rexroth is not liable for damages resulting from failure to observe the safety instructions Read the operating maintenance and safety instructions in your language before commissioning If you fi...

Page 13: ...llation manufacturer is responsible for compliance with the limit values as prescribed in the national regulations The technical data connection and installation conditions of the compo nents are specified in the respective application documentations and must be followed at all times National regulations which the user must take into account European countries In accordance with European EN standa...

Page 14: ...n is only allowed if the equipment grounding conductor has been permanently connected to the points of the components provided for this purpose Before accessing electrical parts with voltage potentials higher than 50 V you must disconnect electric components from the mains or from the pow er supply unit Secure the electric component from reconnection With electric components observe the following ...

Page 15: ...ic shock High electrical voltage by incorrect connection If extra low voltage circuits of devices containing voltages and circuits of more than 50 volts e g the mains connection are connected to Bosch Rexroth products the connected extra low voltage circuits must comply with the re quirements for PELV Protective Extra Low Voltage 3 3 3 Protection Against Dangerous Movements Dangerous movements can...

Page 16: ...ans of OFF switches OFF buttons or use a safe starting lockout Make sure that the drives are brought to safe standstill before accessing or entering the danger zone Additionally secure vertical axes against falling or dropping after switching off the motor power by for example mechanically securing the vertical axes adding an external braking arrester clamping mechanism or ensuring sufficient coun...

Page 17: ...nks supply units and drive controllers motors windings and laminated cores According to the operating conditions temperatures of the surfaces can be higher than 60 C 140 F during or after operation Before touching motors after having switched them off let them cool down for a sufficient period of time Cooling down can require up to 140 mi nutes The time required for cooling down is approximately f...

Page 18: ... goods during land air and sea transport risk of explosion in the sense of the legal regulations Dispose of used batteries separately from other waste Observe the national regulations of your country 3 3 8 Protection Against Pressurized Systems According to the information given in the Project Planning Manuals motors and components cooled with liquids and compressed air can be partially supplied w...

Page 19: ...o the safety instruction and identifies the hazard severity The safety alert symbol a triangle with an exclamation point which precedes the signal words DANGER WARNING and CAUTION is used to alert the reader to personal injury hazards DANGER In case of non compliance with this safety instruction death or serious injury will occur WARNING In case of non compliance with this safety instruction death...

Page 20: ...Bosch Rexroth AG DOK SUPPL VPB 40 1 PR02 EN P Rexroth IndraControl VPB 40 1 Control Cabinet PC 18 81 ...

Page 21: ...al battery connection 3 x serial standard interfaces RS232 9 pin D Sub 1 1 RS422 interface 9 pin D Sub Slots 3 PCI 1 PCI ISA 2 PCI 1 PCI ISA Degree of pro tection PC box IP 20 Voltage supply AC 85 V to AC 264 V or DC 24 V Max power consumption 200 W Weight without CD ROM 6 1 kg with CD ROM 0 2 kg additionally for 4th slot 0 1 kg additionally Fig 4 1 Technical data of the PC box 4 2 Power Supply Un...

Page 22: ...currents for the respective output voltage However it is not possible to produce the maximum current from all output voltages as the maximum total output power of 160 W must not be exceeded 4 3 24 V Voltage Supply Nominal input voltage DC 24 V Input voltage range DC 24 V 20 15 Emitted interference and surge immunity Umax 35 V for t 100 ms Max input current 6 A for nominal voltage 24 V Max inrush c...

Page 23: ...ssure Up to 2000 m above MSL according to DIN 60204 Mechanical strength Max vibration Frequency range 10 to 150 Hz Excursion 0 075 mm for 10 57 Hz Acceleration 1 g for 57 to 150 Hz acc to EN 60068 2 6 Max shock 15 g acc to DIN IEC 68 2 27 No breakdown of the function Degree of pollution 2 2 Fig 4 4 Ambient conditions 4 5 Used Standards The system components of the VPB 40 1 correspond to the follow...

Page 24: ... 4 6 Electromagnetic compatibility EMC standards 4 6 2 Note for the Machine Manufacturer The electronic products described in this project planning manual do not fall under the machines listed in the EC guidelines Therefore explanations are not required for the 89 392 EMC guideline and do not exist 89 392 EMC the EC guideline for machines specifies the requirements on a machine In this guideline a...

Page 25: ...arging cycles of the battery pack and thus its service life is dependent on the surrounding air temperature in which the battery pack is used Surrounding air temperature is defined as the temperature in which the control cabinet PC or the battery pack is situated e g the internal temperature of the control cabinet or in a operator panel housing Surrounding air temperature Maintenance interval 25 C...

Page 26: ...ice life is specified by the manufacturer Surrounding air temperature Service life 40 70 000 hours 70 35 000 Stunden Fig 4 9 Service life of the fan 4 9 Compatibility Test All Rexroth controls and drives are developed and tested according to the latest state of the art of technology As it is impossible to follow the continuing development of all materials e g lubricants in machine tools which may ...

Page 27: ... well as vertically net connection on the top 1 1 1 1 364 350 7 30 130 2 85 X20 X19 X10 F1 XCOM3 XCOM1 S1 XDP XCOM2 XVGA XEthernet XKeyb XMouse XUSB1 XUSB2 XLPT1 X39 X71 VI Vo T UPSHD A3 A2 A1 Fig 5 1 Horizontal mounting of the VPB 40 1 device with 3 slot box The height of the VPB 40 1 depends on the number of slots of the used PC box PC box Number of slots VPB 40 1 height Type A 3 130 2 mm plus 1...

Page 28: ...3 slot box The width of the VPB 40 1 depends on the number of slots of the used PC box PC box Number of slots VPB 40 1 width Type A 3 130 2 mm plus 10 mm for the screw of the hard disk cover Type C 4 150 5 mm plus 10 mm for the screw of the hard disk cover Fig 5 4 VPB 40 1 width Bosch Rexroth AG DOK SUPPL VPB 40 1 PR02 EN P Rexroth IndraControl VPB 40 1 Control Cabinet PC 26 81 Dimensions Installa...

Page 29: ... much distance as possible to noise sources Minimum distances for cooling ca bles DVD drive and maintenance For cooling cables maintenance and the DVD drive the following minimum distances must be observed as shown in the following figures 1 1 25 X20 X19 X10 XCOM3 XCOM1 S1 XDP XCOM2 A3 A2 A1 XVGA XMouse XEthernet XKeyb XUSB1 XUSB2 XLPT1 X39 X71 F1 min 50 10 1 1 1 VI Vo T UPS HD Provide sufficient ...

Page 30: ... 50 Provide sufficient distance to open the DVD drive if necessary DVD tray opens 130 mm Fig 5 7 Minimum distances for cooling cables DVD drive and maintenance Top view Bosch Rexroth AG DOK SUPPL VPB 40 1 PR02 EN P Rexroth IndraControl VPB 40 1 Control Cabinet PC 28 81 Dimensions Installation ...

Page 31: ...c disturbances The VPB 40 1 control cabinet PC cannot be operated if keyboard and mouse are connec ted to the VPB 40 1 if a VDP display is used NOTICE If a VDP is used keyboard and mouse may only be connected to this display Don t use the keyboard and mouse interfaces at the VPB 40 1 6 2 Operating and Error Display In the lower right part of the connector panel there are five LEDs to display the d...

Page 32: ...ate controlled restart LED flash es red Battery pack discharged defective or not connected Check battery Maintain the charging time of 5 hours HDD LED yellow Hard disk access Fig 6 1 LEDs to operating and error display on the connector panel Bosch Rexroth AG DOK SUPPL VPB 40 1 PR02 EN P Rexroth IndraControl VPB 40 1 Control Cabinet PC 30 81 Display and Operating Components ...

Page 33: ...erview Designa tion at the housing Connection type Connector type in tegrated Mating connector or cable from outside XCOM1 XCOM2 XCOM3 Serial interfaces RS232 UART 16550 D Sub male con nector 9 pin D Sub female con nector 9 pin XLPT1 Parallel interface supports standard SPP EPP ECP mode D Sub female con nector 25 pin D Sub male con nector 25 pin e g printer cable XUSB1 XUSB2 USB interfaces USB fem...

Page 34: ...lay in terfaces X71 G4 display interface for VDP 16 VDP 40 or VDP 60 D Sub female con nector 25 pin D Sub male con nector 25 pin or X71 G5 display interface for VDP 16 or VDP 40 D Sub female con nector 25 pin D Sub male con nector 25 pin Fig 7 2 VPB 40 1 interfaces 7 2 3 Serial Interfaces XCOM1 to XCOM3 XCOM1 to XCOM3 Serial Interfaces Depending on the device variant up to three serial standard in...

Page 35: ...Interface BIOS setting COM1 3F8H COM2 2F8H COM3 3E8H COM4 2E8H Fig 7 5 BIOS settings A safe function of a device connected to a COM interface is not possible if Interrupt or I O address conflicts arise NOTICE Interrupt IRQ and I O address have to correspond to the settings carried out in BIOS If an address conflict regarding COM3 occurs e g IRQ 11 is already occupied by other extension cards of th...

Page 36: ...Q10 Base I O address 2E8 Interrupt IRQ 11 Fig 7 6 BIOS settings of the COM interfaces For any questions please contact your service sales person or the help desk 49 0 9352 40 50 60 see also chapter 12 Service and Support on page 77 7 2 5 Parallel Interface XLPT1 XLPT1 Parallel interface for print er scanner etc D Sub female connector 25 pin Type SPP ex works EPP ECP Cable length 3 m max Cable type...

Page 37: ...terface can be operated also in the EPP Mode Enhanced Parallel Port or in the ECP Mode Extended Capabilities Port if adequate peripheral components are available The mode can be changed in the BIOS settings 7 2 6 USB Interfaces XUSB XUSB serial interfaces for printer scanner CD ROM drive The devices feature two USB interfaces on the connector panel XUSB1 and XUSB2 and one in the device on the carr...

Page 38: ...00Base X Cable length 100 m max Cable type Shielded twisted pair Transmission rate 10 or 100 MBit s Fig 7 11 Ethernet interface XEthernet Fig 7 12 Ethernet interface XEthernet The driver configuration of the network connection can be called up in the task bar or in the Control Panel with the Network board icon Here you can set among other values if the data transmission shall occur with 10 Mbit s ...

Page 39: ...e that the external monitor has to be already connected during the booting process of the VPB 40 1 as otherwise the VGA interface is not initialized by the BIOS No screen output via an additional graphics card if the internal graphics adapter is not switched off NOTICE Before plugging in a graphics card the video adapter integrated in BIOS is to be switched off HD female connector 15 pin Cable len...

Page 40: ...face XKeyb XKeyb PS 2 Mini DIN Keyboard Mouse Interface PS 2 Mini DIN female connector 6 pin Cable length 1 5 m max Cable type Shielded cross section min 0 14 mm2 Fig 7 15 Combined keyboard mouse interface PS 2 Mini DIN connector Keyboard Clock Keyboard Data GND Mouse Data Shield Power DC 5V Mouse Clock Keyboard max 1 5 m 1 2 3 4 5 6 1 2 3 4 6 5 XPS2KB Shield above metallic housing of the plug Fig...

Page 41: ...ring the booting process Entries with a connected mouse are only pos sible if it is PS 2 compatible NOTICE The connected mouse must comply with the PS 2 standard Normally the BIOS reserves IRQ 12 for the PS 2 mouse If there are address conflicts e g if IRQ 12 has already been used by another PC extension card the IRQ of this ex tension card should be changed to unassigned IRQ Entries with a connec...

Page 42: ...0 6 Nm X10 _ 1 2 3 4 Pin Assignment 24 V 24 V 0 V 0 V 1 2 3 4 Fig 7 19 DC 24 V connection X10 pin assignment Parameter Value Rated voltage UN DC 24 V 20 15 Residual ripple at UN See fig 7 22 Limit values of the DC 24 V voltage on page 41 Emitted interference and surge immunity Umax 35 V for t 100 ms Current consumption for UN 4 8 A max Input fuse M6 3A 5x20 medium time lag Reverse voltage protecti...

Page 43: ...ing and with a ripple factor see DIN 40110 10 75 section 1 2 of 5 are allowed That results in the greatest absolute value of 30 2 V as upper voltage limit The lowest obsolete value of 18 5 V is the lower voltage limit Fig 7 22 Limit values of the DC 24 V voltage DOK SUPPL VPB 40 1 PR02 EN P Rexroth IndraControl VPB 40 1 Control Cabinet PC Bosch Rexroth AG 41 81 Connections ...

Page 44: ...1 5 mm up to 10 m Distances exceeding 10 m require a separate local power supply 2 2 The cross section of the copper strips has to be at least equal to that of the incoming mains cable A B Fig 7 23 Wiring of the DC 24 V power connection to the VPB 40 1 High electrical voltage Danger to life and risk of injury caused by electric shock or bodily harm caused by net voltage on the protective extra low...

Page 45: ...ximum line cross section for the con nected lines is 1 5 mm2 X20 Belegung PE N1 U2 PE Assignment PE Fig 7 24 AC 230 115 V connection X20 pin connection Parameter Value Rated voltage AC 85 V AC 264 V auto range Current consumption for UN AC 230 V 0 7 A Current consumption for UN AC 115 V 1 4 A Inrush current for UN AC 230 V 30 A cold start 25 C Inrush current for UN AC 115 V 15 A cold start 25 C In...

Page 46: ... voltage connection via isolating transformer High electrical voltage Danger to life and risk of injury caused by electric shock or bodily harm caused by net voltage on the protective extra low voltage e g 24V Connection of power supply units which cause protective ex tra low voltage to net voltages for which they are not designed DANGER Power supply units whose net connection is designed for over...

Page 47: ...d VDP 60 G4 and G5 Display Interface on page 74 G5 display interface The G5 display interface is assigned to the 25 pin D Sub female connector X71 Connect a VDP 16 or VDP 40 display to this female connector via a ready made cable available as accessory see chapter 11 2 Accessories on page 74 No screen output an operation possible at the VDP if G4 and G5 components are operated together NOTICE Conn...

Page 48: ...Bosch Rexroth AG DOK SUPPL VPB 40 1 PR02 EN P Rexroth IndraControl VPB 40 1 Control Cabinet PC 46 81 ...

Page 49: ...e years 8 2 Hard Disk The hard disk frame can be accessed by a flap The hard disk can be replaced also including the installation frame Data loss due to irregular or missing data back up WARNING Backup all required application data as well as operating system settings on an external data carrier Damages on the VPB 40 1 due to electrostatic discharges WARNING Comply with all ESD protective measures...

Page 50: ...rew on page 48 Lift the hard disk frame and after releasing the re taining spring unplug the ribbon cable with which the hard disk is con nected to the main board Now you can remove the installation frame with the hard disk 2 1 Fastening screw Installation frame Fig 8 1 Position of installation frame and fastening screw 1 The new hard disk is shipped including the installation frame As described a...

Page 51: ...en 8 4 Battery Pack For the uninterruptible power supply of VPB 40 1 an external battery pack for control cabinet mounting is available Connection battery pack The battery pack is connected with the 2 pin male connector strip X19 situated at the connector panel on the upper side of the PC box For this use an un shielded cable with line cross sections of at least 1 5 mm2 The cable length is maximum...

Page 52: ... cable Fig 8 4 Battery pack for top hat rail mounting Mounting position 2 Provide sufficient distances in mm for cooling and cable routing see the following figures Bosch Rexroth AG DOK SUPPL VPB 40 1 PR02 EN P Rexroth IndraControl VPB 40 1 Control Cabinet PC 50 81 Maintenance and Installation ...

Page 53: ...uting Minimum distances 10 or 20 on both sides 177 50 Fig 8 6 Battery pack for top hat rail mounting Minimum distances for cool ing and cable routing 3 Fix the battery pack in the control cabinet DOK SUPPL VPB 40 1 PR02 EN P Rexroth IndraControl VPB 40 1 Control Cabinet PC Bosch Rexroth AG 51 81 Maintenance and Installation ...

Page 54: ...PS on the front panel of the connected VDP UPS illuminated symbol off Batteries already charged UPS illuminated symbol flashes red Batteries discharged Wait approximately 5 hours until the batteries are charged and the UPS symbol extinguishes Insufficient UPS protection for controlled shut down of the PC during the charging time if the new battery pack is not yet charged NOTICE Therefore use charg...

Page 55: ...aintenance interval external battery pack for top hat rail mounting and for screw mounting The used batteries are recyclable and can be returned to Bosch Rexroth after replacement They must not be disposed in the stand ard household refuse 8 5 Extension Cards 8 5 1 General Information For plugging extension cards slots for PCI and ISA bus are available According to the PC box type a maximum of fou...

Page 56: ...side For this only loosen the fas tening screw at the side at which the additional slots are situated This part of the housing cover can now be removed 1 2 Fastening screws Rear covering plate Fig 8 9 Position of housing cover and fastening screw 6 The cover closing the air gap must be removed 7 Remove the fastening screws from the slot cover 8 Place the extension card and fix it with the fastenin...

Page 57: ... conflicts IRQ etc with other extension cards or con nected devices There can be different causes if functions based on the new card are not available after the system reboot The card is not properly seated in the PCI or ISA slot The driver software of the card is not installed or its installation is faulty IRQ Interrupt conflict with other PC hardware components The software of the card was not i...

Page 58: ...new fuse must have the values specified in fig 8 13 Fuses on page 58 Furthermore it must be UL certified Lethal electric shock by live parts with more than 50 V Risk to damage the device due to short circuits DANGER Before you open the control cabinet PC VPB 40 1 to replace a fuse dis connect it from the power supply 230 V or 24 V Also disconnect the external batteries before you open the VPB 40 1...

Page 59: ...nector panel Fig 8 12 Fuses on the power supply unit and the carrier board under the harddisk case DOK SUPPL VPB 40 1 PR02 EN P Rexroth IndraControl VPB 40 1 Control Cabinet PC Bosch Rexroth AG 57 81 Maintenance and Installation ...

Page 60: ...e lag 5 x 20 1070 906 959 Carrier board No 1 see fig 8 12 Fuses on the power supply unit and the carrier board under the harddisk case on page 57 Batttery minus 10 A fast act ing 5 x 20 1070 904 575 Supply unit board No 2 see fig 8 12 Fuses on the power supply unit and the carrier board under the harddisk case on page 57 Battery plus 10 A fast act ing 5 x 20 1070 904 575 Fig 8 13 Fuses Bosch Rexro...

Page 61: ...ine movements DANGER Always ensure that temperatures remain within the non critical range In the case of application sensitive procedures ensure that machine movements are terminated in a controlled manner before the temperature monitoring function switches off the VPB 40 1 9 1 2 Uninterruptible Power Supply UPS General Information Malfunction of the UPS due to software not in stalled or wrongly i...

Page 62: ...0 seconds the UPS interrupts the operating voltage for further 8 seconds After that the operating system is rebooted Voltage breakdown 60 s If the voltage breakdown lasts longer than 60 seconds the UPS switches off the power supply unit Setting the Delay Time in the UPS NT additional software see chapter UPS NT Program on page 60 UPS NT Program The UPS NT program controls and monitors the integrat...

Page 63: ...f a shutdown of the VPB 40 1 is caused by wrong UPS NT parameters NOTICE Parameters set in UPS NT may be only changed after consulting Bosch Rexroth UPS NT Operation and Configuration No operation possible due to missing adminis trator rights NOTICE Administrator rights are necessary for operation Start Stop The UPS NT program starts automatically while Windows XP is booted If the service shall be...

Page 64: ... the Start or Stop buttons to start or stop the marked entry UPS NT Service Fig 9 3 Services window Configuration To configure the UPS NT program select UPS NT Control in the control panel see fig 9 4 Symbol UPS NT Control in the Windows Control Panel on page 63 Closing the program or stopping the monitoring is not possible due to missing administrator rights NOTICE The UPS NT program always runs ...

Page 65: ... tabs in which further settings can be made UPS General tab System Health tab Profi Bus Mode COM3 tab About tab UPS General After calling up first the Register UPS General tab is active with which the basic settings of the starting and run time behavior of the UPS are specified Fig 9 5 UPS General tab DOK SUPPL VPB 40 1 PR02 EN P Rexroth IndraControl VPB 40 1 Control Cabinet PC Bosch Rexroth AG 63...

Page 66: ...s If the time is too short the shutdown process is interrupted because the UPS interrupts the voltage of the power supply unit This can cause data loss Data loss of of not saved data of opened ap plication programs after expiration of the Shut down Delay Time NOTICE Once the Shutdown Delay Time has been expired the operating system is shutdown without a prompt Enable Startup Battery Test If the En...

Page 67: ...Disable UPS checkbox Dam ages to connected machines and to VPB 40 1 are possible if the VPB 40 1 switches off immediately while the UPS OFF checkbox is activated CAUTION If this checkbox is activated a proper system shutdown is no longer possible during a voltage breakdown The device switches off immediately Therefore this checkbox must not be activated during normal operation Command In the Comma...

Page 68: ...ly after a system start and then every 12 hours or after having pressed the Test Battery button The LED flashes red if the value of the battery voltage which was meas ured under load is too low The LED flashes green if the battery pack is ready for operation Possible damages to the VPB 40 1 and the connected machines if the UPS functionality is not guaranteed anymore caused by excessive battery te...

Page 69: ... Select the PROFIBUS address Select COM3 Connection Selection if the COM3 interface is provided as serial interface at the XCOM3 connector or is internally connected with the keyboard controller Fig 9 7 Profi Bus Mode COM3 tab Select COM3 connection XCOM3 COM3 is accessible at connection XCOM3 Keyboard Controller COM3 is internally connected with the keyboard controller to request the state of the...

Page 70: ...ys a touch screen is integrated that allows the op eration via the touch sensitive surface of the display To ensure the communication of the touch screen controller with the PC the serial interface XCOM2 inside the device is used Therefore the XCOM2 in terface must not be used on these devices The required driver software is to be installed by means of the installation soft ware BRCVInstall which ...

Page 71: ... can be called if necessary The program Calibrate might be of special interest If required the touch mouse can be calibrated with the help of this program For this touch one after the other the middle of the four crosses displayed on the screen The online help provides further information on these programs The online help can be started with the GENER EN CHM file which is also filed in the D Progr...

Page 72: ...Bosch Rexroth AG DOK SUPPL VPB 40 1 PR02 EN P Rexroth IndraControl VPB 40 1 Control Cabinet PC 70 81 ...

Page 73: ...s free domicile to the following address Bosch Rexroth AG Electric Drives and Controls Buergermeister Dr Nebel Strasse 2 97816 Lohr am Main Germany Packaging The packaging materials consist of cardboard wood and polystyrene These materials can be recycled anywhere without any problem For ecological reasons please refrain from returning the empty packages to us Batteries and Accumulators Batteries ...

Page 74: ...of plastics can contain flame retardants These plastic parts are labeled according to EN ISO 1043 They have to be recycled separately or disposed of according to the valid legal requirements Bosch Rexroth AG DOK SUPPL VPB 40 1 PR02 EN P Rexroth IndraControl VPB 40 1 Control Cabinet PC 72 81 Environmental Protection and Disposal ...

Page 75: ...e VPB 40 1 is available in various versions according to the following type designation code Fig 11 1 Type designation code VPB 40 1 DOK SUPPL VPB 40 1 PR02 EN P Rexroth IndraControl VPB 40 1 Control Cabinet PC Bosch Rexroth AG 73 81 Ordering Information ...

Page 76: ...r external battery pack BTV 16 40 60 cable length 3 0 m IKL0264 001 0 1070170156 Connecting cable for external battery pack BTV 16 40 60 cable length 1 0 m Fig 11 3 Battery pack and cables 11 2 3 Y Repeater There are two variants of the Y repeater available to connect two VDPs to a control cabinet PC Order code Parts number Description VAC01 1S YG4 NNN R911307623 Y repeater for G4 display interfac...

Page 77: ...ble control cabinet PC VDP highly flexible 25 m BKS U H G4 IPCVDP 030 0 P R911170287 Connecting cable control cabinet PC VDP highly flexible 30 m BKS U H G4 IPCVDP 035 0 P R911170288 Connecting cable control cabinet PC VDP highly flexible 35 m BKS U N G4 IPCVDP 035 0 P R911170777 Connecting cable control cabinet PC VDP non flexible 35 m BKS U N G4 IPCVDP 040 0 P R911170289 Connecting cable control...

Page 78: ...Bosch Rexroth AG DOK SUPPL VPB 40 1 PR02 EN P Rexroth IndraControl VPB 40 1 Control Cabinet PC 76 81 ...

Page 79: ...2 40 49 41 E mail service svc boschrexroth de Internet http www boschrexroth com You will also find additional notes regarding service mainte nance e g delivery addresses and training Preparing Information For quick and efficient help please have the following information ready Detailed description of the fault and the circumstances Information on the type plate of the affected products especially...

Page 80: ...Bosch Rexroth AG DOK SUPPL VPB 40 1 PR02 EN P Rexroth IndraControl VPB 40 1 Control Cabinet PC 78 81 ...

Page 81: ...notes 27 Display and operating components 29 Disposal 71 Drive system 9 E Electric drive system 9 E Environmental protection 71 Ethernet connection 36 External monitor 38 F Fan Service life 24 Fuse 56 Fuse F1 57 Fuses 56 58 G G4 display interface 45 G5 display interface 45 H Hard disk Operating and storage conditions 24 Hazardous substances 71 Housing cover fastening screw Position 54 Housing dime...

Page 82: ... components 71 State of the art 7 Support see Service Hotline 77 System presentation 5 Brief description 5 Commissioning 6 Operating system 6 Variants 5 T Technical data 19 Ambient conditions 21 PC box 19 Power supply unit 115 V 230 V 19 Used standards 21 Voltage supply 24 V 20 Wear parts 23 Temperature monitoring 59 Touch screen software 68 Type designation codeVPB 40 1 73 U UL CSA certified 23 U...

Page 83: ...Notes DOK SUPPL VPB 40 1 PR02 EN P Rexroth IndraControl VPB 40 1 Control Cabinet PC Bosch Rexroth AG 81 81 ...

Page 84: ...VPB 40 1 PR02 EN P Bosch Rexroth AG Electric Drives and Controls Postfach 13 57 97803 Lohr Deutschland Bgm Dr Nebel Str 2 97816 Lohr Deutschland Tel 49 0 93 52 40 0 Fax 49 0 93 52 40 48 85 www boschrexroth com electrics R911312597 ...

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