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Bosch Rexroth IndraDyn MAD100B Rexroth IndraDyn MAD100C, Project Planning Manual

The Bosch Rexroth IndraDyn MAD100B and Rexroth IndraDyn MAD100C are advanced motor systems designed for efficient project planning and implementation. To ensure smooth operation, it is crucial to have the right information at hand. Download the free Project Planning Manual from manualshive.com to access comprehensive instructions and guidance for optimizing the performance of these products.

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Advantage:
●

Can absorb increased radial forces.

Limitation:
●

The grease service life of the reinforced bearing is reduced to half the

default value.

●

In some motors, the allowed maximum speed is reduced.

●

Motors with reinforced bearing may only be operated with a continuous

radial load. Developing kinetic friction might damage the bearings.

Motors with a reinforced bearing have to be operated at a minimum with the

following radial loads:

Frame size

130

160

180

225

Minimum radial

load [kN]

1

1.5

2

Tab. 9-19:

Minimum radial load with reinforced bearing

214/265

Application notes

 MAD / MAF Asynchronous Housing Motors

Bosch Rexroth AG R911295781_Edition 11

Summary of Contents for Rexroth IndraDyn MAD100B Rexroth IndraDyn MAD100C

Page 1: ...MAD MAF Asynchronous Housing Motors Project planning manual R911295781 Edition 11 ...

Page 2: ...ribution as well as in the event of applications for industrial prop erty rights Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this docu mentation and the availability of the product Published by Bosch Rexroth ...

Page 3: ...uch of electric parts and housings 10 3 3 2 Protective extra low voltage as protection against electric shock 11 3 3 3 Protection against dangerous movements 11 3 3 4 Protection against electromagnetic and magnetic fields during operation and mounting 13 3 3 5 Protection against contact with hot parts 13 3 3 6 Protection during handling and mounting 13 3 3 7 Battery safety 14 3 3 8 Protection agai...

Page 4: ...e MAD MAF160 Optional 53 4 6 Technical data MAD180 54 4 6 1 Data sheet MAD180C 54 4 6 2 Motor characteristic curves MAD180C 55 4 6 3 Data sheet MAD180D 57 4 6 4 Motor characteristic curves MAD180D 58 4 6 5 Motor fan MAD180 60 4 6 6 Holding Brake MAD MAF180 Optional 60 4 7 Technical data MAD225 61 4 7 1 Data sheet MAD225C 61 4 7 2 Motor characteristic curves MAD225C 62 4 7 3 Motor fan MAD225 63 4 8...

Page 5: ... MAD100 with brake 1 or 5 112 5 1 3 MAD100 with fan shroud without brake 113 5 1 4 MAD100 with fan shroud brake 1 or 5 114 5 2 Frame size MAD130 115 5 2 1 MAD130 without brake 115 5 2 2 MAD130 with brake 1 or 5 116 5 2 3 MAD130 with fan shroud without brake 117 5 2 4 MAD130 with fan shroud brake 1 or 5 118 5 3 Frame size MAD160 119 5 3 1 MAD160 without brake 119 5 3 2 MAD160 with brake 1 or 5 120 ...

Page 6: ...tion 143 6 2 Type code MAD100 148 6 3 Type code MAD130 150 6 4 Type code MAD160 152 6 5 Type code MAD180 154 6 6 Type code MAD225 156 6 7 Type code MAF100 158 6 8 Type code MAF130 160 6 9 Type code MAF160 162 6 10 Type code MAF180 164 6 11 Type code MAF225 166 7 Accessories 169 7 1 Sealing air connection 169 7 2 Gear 171 7 3 Order designations for thread reductions at terminal boxes 171 8 Connecti...

Page 7: ...test 191 9 5 Degree of protection 192 9 6 Frame shape and Installation position 193 9 6 1 General 193 9 6 2 Foot mounting 194 9 6 3 Vertical installation positions 195 9 7 Motor paint 196 9 8 Motor cooling 196 9 8 1 Fan 196 9 8 2 Radial ventilation in heavily soiled atmospheres 198 9 8 3 Coolants 200 9 8 4 Coolant additives 201 9 8 5 Materials used 202 9 8 6 Coolant inlet temperature 203 9 9 Motor...

Page 8: ... 18 Acceptances and approvals 234 9 18 1 CE mark 234 9 18 2 UR cUR listing 234 10 Handling and transport 235 10 1 Delivery status 235 10 1 1 General 235 10 1 2 Factory test 235 10 1 3 Customer test 235 10 2 Identification 235 10 3 Identification 236 10 4 Transport and storage 237 10 4 1 General notes 237 10 4 2 Transport instructions 237 10 4 3 Storage instructions 239 11 Installation 241 11 1 Saf...

Page 9: ...d commissioning holding brakes 253 12 6 Troubleshooting 254 12 6 1 General 254 12 6 2 Excessive temperature of motor housing 255 12 6 3 High motor temperature values but housing temperature is normal 255 12 6 4 Motor or machine table generates vibrations 256 12 6 5 Specified position is not reached 256 12 7 Environmental protection and disposal 256 12 7 1 Environmental protection 256 12 7 2 Dispos...

Page 10: ...VIII MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 11: ...tion with IP65 degree of protection for motor and fan makes use under unfavorable conditions possible The service friendly con struction reduces maintenance and makes maintenance during operation possible In connection with the drive controllers of the IndraDrive product range intelli gent drive solutions occur with high performance and open functionality 1 2 About this documentation 1 2 1 Edition...

Page 12: ... Handling and transport for operating and maintenance per sonnel 11 Installation 12 Operation 13 Service support Additional information 14 Index Tab 1 2 Chapter structure 1 2 3 Further documentation To plan drive systems with MAD MAF motors further documentation may be necessary depending on the devices used Rexroth provides the complete product documentation in PDF format in the following Bosch R...

Page 13: ...ufacturers For further notes about manufacturers please refer to the respective chap ters in this documentation 1 3 Your feedback Your experiences are an essential part of the improvement process of prod uct and documentation Please send your feedback to Bosch Rexroth AG Dept DC AE EPI5 fs Buergermeister Dr Nebel Straße 2 97816 Lohr am Main Germany E Mail dokusupport boschrexroth de MAD MAF Asynch...

Page 14: ...4 265 MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 15: ...ed and their source code must not be changed Damaged or defective products must not be installed or put into opera tion It has to be ensured that products are installed in compliance with all regulations specified in the documentation 2 1 2 Areas of use and application MAD and MAF asynchronous motors of Rexroth are designed to be used as rotary main drive motors The following are typical fields of...

Page 16: ...outside of the fields of application mentioned above or un der operating conditions and technical data other than those specified in this documentation is considered as non intended use Do not use MAD MAF motors if they are exposed to operating conditions that do not meet the specified ambient conditions This includes for example operation under water under extreme temperature fluctuations or extr...

Page 17: ...bearing responsibility for the design and manufacture of a product which is placed on the market in the in dividual s or legal entity s name The manufacturer can use finished products finished parts or finished elements or contract out work to subcontractors However the manufacturer must always have overall control and possess the required authority to take responsibility for the product Component...

Page 18: ...rty damage injury electric shock or even death 3 2 2 Requirements for safe use Read the following instructions before initial commissioning of the compo nents of the electric drive and control system in order to eliminate the risk of injury and or property damage You must follow these safety instructions Bosch Rexroth is not liable for damages resulting from failure to observe the safety instructi...

Page 19: ... on EMC in the respective application docu mentation The machine or installation manufacturer is responsible for compliance with the limit values as prescribed in the national regulations The technical data connection and installation conditions of the compo nents are specified in the respective application documentations and must be followed at all times National regulations which the user has to...

Page 20: ...ective con ductor to all electric components according to the interconnection dia gram Operation even for short term measuring and testing purposes is only permitted with the protective conductor securely connected to the com ponent points provided Disconnect electric components from the mains or from the power sup ply before you have contact with electric parts with a voltage higher than 50 V Sec...

Page 21: ...ages and circuits of more than 50 volts e g the mains connection are connected to Bosch Rexroth products the connected extra low voltage circuits must comply with the requirements for PELV Protective Extra Low Voltage 3 3 3 Protection against dangerous movements Dangerous movements can be caused by faulty control of connected motors Some common examples are Improper or wrong wiring or cable connec...

Page 22: ...ection by means of OFF switches OFF buttons or use a safe starting lockout Make sure that the drives are brought to safe standstill before accessing or entering the danger zone Additionally secure vertical axes against falling or dropping after switch ing off the motor power by for example mechanically securing the vertical axes adding an external braking arrester clamping mechanism or ensuring su...

Page 23: ... off let them cool down for a sufficient period of time Cooling down can require up to 140 minutes The time required for cooling down is approximately five times the thermal time constant specified in the technical data After switching chokes supply units and drive controllers off wait 15 mi nutes to allow them to cool down before touching them Wear safety gloves or do not work at hot surfaces For...

Page 24: ...n against pressurized systems According to the information given in the Project Planning Manuals motors and components cooled with liquids and compressed air can be partially sup plied with externally fed pressurized media such as compressed air hy draulics oil cooling liquids and cooling lubricants Improper handling of the connected supply systems supply lines or connections can cause injuries or...

Page 25: ...on point which pre cedes the signal words DANGER WARNING and CAUTION is used to alert the reader to personal injury hazards DANGER In case of non compliance with this safety instruction death or serious injury will occur WARNING In case of non compliance with this safety instruction death or serious injury could occur CAUTION In case of non compliance with this safety instruction minor or moderate...

Page 26: ...16 265 MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 27: ...rature stator t Time TC Cycle duration ΔtP Operating time with constant load ΔtV Idle time Fig 4 1 Operation modes according to EN 60034 1 4 1 2 Duty cycle Operation mode S6 is specified along with the duty cycle DC in The duty cycle is calculated as follows ED Relative duty cycle in ΔtP Operating time with constant load TC Cycle duration Fig 4 2 Relative duty cycle 4 2 Operating behavior 4 2 1 De...

Page 28: ... motor with external controllers note that the current is to be reduced to 2 2 times the rated current after 400 ms and that Imax may be reapplied only if the winding temperature is in the allowed range and the degree of relief of the motor permits this Maximum speed nmax maximum allowed speed of the motor in min 1 depending on the se lected bearing type The maximum speed can be limited by mechani...

Page 29: ...emperature on page 203 Constant for determining the pres sure drop with water as cooling medium Δpdiff pressure drop in bar without quick coupling at Qmin If the coolant port is provided with a quick coupling optional the following constant of the quick coupling has to be taken into account in addition to the pressure drop constant specified in the data sheet kdp2 Pressure drop constant of the qui...

Page 30: ... DC bus voltage of 540 VDC Explanation 1 Key speed Start of a drop in torque and power before the rated speed nN is reached This behavior is called De rating and occurs only with some versions of motor windings If there is no derating behavior the key speed is equal to the rated speed Until the key speed is reached continuous current at standstill I1 applies ef fective value If there is no deratin...

Page 31: ...ing effect asynchronous motors provide a constant torque rat ed torque up to the rated speed and as of the rated speed a constant rated power PN is available 3 Maximum speed Speed limit up to which a motor can be safely operated Usually limited by the mechanical construction bearing or by the use of a holding brake MAD MAF Asynchronous Housing Motors 21 265 Technical data R911295781_Edition 11 Bos...

Page 32: ...t Imax rms A 10 3 18 0 23 5 28 9 28 3 Continuous torque at standstill Mn1 Nm 34 0 31 0 30 0 28 0 Continuous standstill current In1 A 5 3 9 4 13 0 15 3 16 2 Torque constant at 20 C KM_N Nm A 7 66 4 31 2 83 2 41 2 11 Thermal time constant Tth_nom min 20 0 Cycle duration S6 44 TC min 10 Leakage capacitance of the compo nent Cab nF 6 0 5 7 6 0 Number of pole pairs p 3 Power wire cross section A mm2 1 ...

Page 33: ...4 3 2 Motor characteristic curves MAD100B Fig 4 7 Motor characteristic curve MAD100B 0050 MAD MAF Asynchronous Housing Motors 23 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 34: ...Fig 4 8 Motor characteristic curve MAD100B 0100 Fig 4 9 Motor characteristic curve MAD100B 0150 24 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 35: ...Fig 4 10 Motor characteristic curve MAD100B 0200 Fig 4 11 Motor characteristic curve MAD100B 0250 MAD MAF Asynchronous Housing Motors 25 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 36: ...4 39 0 47 3 64 3 Continuous torque at standstill Mn1 Nm 51 0 54 0 50 0 48 0 42 0 Continuous standstill current In1 A 8 2 13 8 20 2 26 6 28 8 Torque constant at 20 C KM_N Nm A 7 40 4 94 2 94 2 41 1 67 Thermal time constant Tth_nom min 20 0 Cycle duration S6 44 TC min 10 Leakage capacitance of the compo nent Cab nF 9 0 8 5 8 1 8 5 9 2 Number of pole pairs p 3 Power wire cross section A mm2 1 5 2 5 4...

Page 37: ...cteristic curves MAD100C Fig 4 12 Motor characteristic curve MAD100C 0050 Fig 4 13 Motor characteristic curve MAD100C 0100 MAD MAF Asynchronous Housing Motors 27 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 38: ...Fig 4 14 Motor characteristic curve MAD100C 0150 Fig 4 15 Motor characteristic curve MAD100C 0200 28 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 39: ...Fig 4 16 Motor characteristic curve MAD100C 0250 MAD MAF Asynchronous Housing Motors 29 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 40: ...4 3 44 3 52 7 64 0 Continuous torque at standstill Mn1 Nm 70 0 64 0 59 0 54 0 Continuous standstill current In1 A 10 1 20 4 25 6 28 6 34 7 Torque constant at 20 C KM_N Nm A 8 52 4 11 3 19 2 62 2 04 Thermal time constant Tth_nom min 20 0 Cycle duration S6 44 TC min 10 Leakage capacitance of the compo nent Cab nF 11 0 10 2 11 5 11 9 Number of pole pairs p 3 Power wire cross section A mm2 1 5 2 5 4 0...

Page 41: ...cteristic curves MAD100D Fig 4 17 Motor characteristic curve MAD100D 0050 Fig 4 18 Motor characteristic curve MAD100D 0100 MAD MAF Asynchronous Housing Motors 31 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 42: ...Fig 4 19 Motor characteristic curve MAD100D 0150 Fig 4 20 Motor characteristic curve MAD100D 0200 32 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 43: ...360 0 Nominal voltage UN V 400 480 Nominal frequency f Hz 50 60 50 60 Fan current 1 IN A 0 12 0 10 0 17 0 12 Blocking current Iblock A 0 34 0 33 0 41 0 39 Power consumption SN VA 83 69 141 100 Latest amendment 2018 01 15 1 Fan current monitoring should start at IN 20 Tab 4 4 Data sheet of motor fan MAD100 MAD MAF Asynchronous Housing Motors 33 265 Technical data R911295781_Edition 11 Bosch Rexroth...

Page 44: ...ed voltage UN V 24 Rated current IN A 0 90 1 10 Holding brake moment of inertia Jbr kg m2 0 000529 0 000556 Connection time t1 ms 42 30 Disconnection time t2 ms 50 90 Maximum holding brake speed nBr_max min 1 10000 Last revision 2006 10 23 Tab 4 5 Technical data of holding brake MAD MAF100 optional 34 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 45: ...0 18 Maximum current Imax rms A 25 4 51 3 68 3 80 8 83 3 Continuous torque at standstill Mn1 Nm 94 8 110 0 95 0 85 0 80 0 Continuous standstill current In1 A 12 8 28 7 37 4 44 5 47 2 Torque constant at 20 C KM_N Nm A 8 49 4 79 3 07 2 47 2 15 Thermal time constant Tth_nom min 20 0 Cycle duration S6 44 TC min 10 Leakage capacitance of the compo nent Cab nF 16 0 15 8 16 1 17 4 Number of pole pairs p ...

Page 46: ...cteristic curves MAD130B Fig 4 22 Motor characteristic curve MAD130B 0050 Fig 4 23 Motor characteristic curve MAD130B 0100 36 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 47: ...Fig 4 24 Motor characteristic curve MAD130B 0150 Fig 4 25 Motor characteristic curve MAD130B 0200 MAD MAF Asynchronous Housing Motors 37 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 48: ...nmax min 1 3000 6000 7500 Maximum speed with bearing H nmax min 1 3000 6000 9000 10000 Maximum speed with bearing N nmax min 1 3000 6000 7500 Maximum speed with bearing V nmax min 1 3000 600 7500 Maximum torque Mmax Nm 307 9 305 0 275 2 252 9 250 0 Maximum power PS6max kW 14 97 26 83 37 72 47 15 53 70 Maximum current Imax rms A 35 4 73 8 93 3 106 7 130 3 Continuous torque at standstill Mn1 Nm 139 ...

Page 49: ... 5 6 0 10 0 16 0 Mass mmot kg 124 0 Moment of inertia of the rotor Jrot kg m 0 1080000 Sound pressure level LP dB A 70 3 Ambient temperature during opera tion Tum C 0 40 Thermal class EN 60034 1 T CL 155 1 Please note the information on the specified parameters at the beginning of this chapter Tab 4 7 MAD130C Technical data 4 4 4 Motor characteristic curves MAD130C Fig 4 27 Motor characteristic cu...

Page 50: ...Fig 4 28 Motor characteristic curve MAD130C 0100 Fig 4 29 Motor characteristic curve MAD130C 0150 40 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 51: ...Fig 4 30 Motor characteristic curve MAD130C 0200 Fig 4 31 Motor characteristic curve MAD130C 0250 MAD MAF Asynchronous Housing Motors 41 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 52: ...x rms A 47 0 93 4 123 0 137 0 131 3 Continuous torque at standstill Mn1 Nm 179 8 190 0 170 0 155 0 130 0 Continuous standstill current In1 A 24 2 47 8 64 1 72 8 75 4 Torque constant at 20 C KM_N Nm A 8 75 4 72 3 09 2 62 2 69 Thermal time constant Tth_nom min 30 0 Cycle duration S6 44 TC min 10 Leakage capacitance of the compo nent Cab nF 27 5 27 3 30 5 27 5 26 4 Number of pole pairs p 3 Power wire...

Page 53: ...cteristic curves MAD130D Fig 4 32 Motor characteristic curve MAD130D 0050 Fig 4 33 Motor characteristic curve MAD130D 0100 MAD MAF Asynchronous Housing Motors 43 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 54: ...Fig 4 34 Motor characteristic curve MAD130D 0150 Fig 4 35 Motor characteristic curve MAD130D 0200 44 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 55: ...350 0 Nominal voltage UN V 400 480 Nominal frequency f Hz 50 60 50 60 Fan current 1 IN A 0 21 0 26 0 28 0 25 Blocking current Iblock A 0 64 0 6 0 76 0 73 Power consumption SN VA 145 180 233 208 Latest amendment 2017 12 07 1 Fan current monitoring should start at IN 20 Tab 4 9 Data sheet of motor fan MAD130 MAD MAF Asynchronous Housing Motors 45 265 Technical data R911295781_Edition 11 Bosch Rexrot...

Page 56: ...d voltage UN V 24 Rated current IN A 1 50 1 60 Holding brake moment of inertia Jbr kg m2 0 003180 0 001710 Connection time t1 ms 110 50 Disconnection time t2 ms 65 140 Maximum holding brake speed nBr_max min 1 8 000 Last revision 2006 10 23 Tab 4 10 Technical data of holding brake MAD MAF130 optional 46 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 57: ...t Imax rms A 51 7 110 0 132 2 157 4 Continuous torque at standstill Mn1 Nm 220 0 200 0 170 0 Continuous standstill current In1 A 26 1 53 7 64 0 80 9 Torque constant at 20 C KM_N Nm A 9 66 4 44 3 37 2 54 Thermal time constant Tth_nom min 35 0 Cycle duration S6 44 TC min 10 Leakage capacitance of the compo nent Cab nF 25 5 35 0 34 4 Number of pole pairs p 2 Power wire cross section A mm2 4 0 10 0 16...

Page 58: ...cteristic curves MAD160B Fig 4 37 Motor characteristic curve MAD160B 0050 Fig 4 38 Motor characteristic curve MAD160B 0100 48 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 59: ...Fig 4 39 Motor characteristic curve MAD160B 0150 Fig 4 40 Motor characteristic curve MAD160B 0200 MAD MAF Asynchronous Housing Motors 49 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 60: ... 54 8 112 3 152 6 182 4 Continuous torque at standstill Mn1 Nm 240 0 225 0 Continuous standstill current In1 A 27 6 55 7 77 8 93 9 Torque constant at 20 C KM_N Nm A 9 95 4 95 3 36 2 63 Thermal time constant Tth_nom min 15 0 Cycle duration S6 44 TC min 10 1 10 Leakage capacitance of the compo nent Cab nF 28 0 25 7 27 2 32 3 Number of pole pairs p 2 Power wire cross section A mm2 4 0 10 0 25 0 Mass ...

Page 61: ...cteristic curves MAD160C Fig 4 41 Motor characteristic curve MAD160C 0050 Fig 4 42 Motor characteristic curve MAD160C 0100 MAD MAF Asynchronous Housing Motors 51 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 62: ...Fig 4 43 Motor characteristic curve MAD160C 0150 Fig 4 44 Motor characteristic curve MAD160C 0200 52 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 63: ...ake MAD MAF160 Optional Data sheet holding brake MAD MAF160 Designation Symbol Unit BRAKE 5 Electrically clamping BRAKE 3 MAD only Electrically releas ing reinforced de sign BRAKE 1 Electrically releasing Holding torque M4 Nm 100 0 240 0 100 0 Rated voltage UN V 24 Rated current IN A 1 80 1 87 2 00 Holding brake moment of inertia Jbr kg m2 0 005010 0 018800 0 005300 Connection time t1 ms 85 130 70...

Page 64: ... 7 Continuous torque at standstill Mn1 Nm 325 0 330 0 300 0 270 0 Continuous standstill current In1 A 38 2 75 0 91 0 110 0 Torque constant at 20 C KM_N Nm A 10 00 5 19 3 47 2 71 Thermal time constant Tth_nom min 45 0 Cycle duration S6 44 TC min 10 Leakage capacitance of the compo nent Cab nF 29 2 25 2 28 3 31 6 Number of pole pairs p 2 Power wire cross section A mm2 6 0 16 0 25 0 35 0 Mass mmot kg...

Page 65: ...cteristic curves MAD180C Fig 4 45 Motor characteristic curve MAD180C 0050 Fig 4 46 Motor characteristic curve MAD180C 0100 MAD MAF Asynchronous Housing Motors 55 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 66: ...Fig 4 47 Motor characteristic curve MAD180C 0150 Fig 4 48 Motor characteristic curve MAD180C 0200 56 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 67: ...orque at standstill Mn1 Nm 390 0 410 0 370 0 330 0 Continuous standstill current In1 A 39 7 90 0 112 3 132 6 Torque constant at 20 C KM_N Nm A 11 31 5 66 3 72 2 92 Thermal time constant Tth_nom min 45 0 Cycle duration S6 44 TC min 10 Leakage capacitance of the compo nent Cab nF 38 0 38 4 35 9 38 0 Number of pole pairs p 2 Power wire cross section A mm2 10 0 25 0 35 0 2 x 25 0 Mass mmot kg 403 0 Mo...

Page 68: ...cteristic curves MAD180D Fig 4 49 Motor characteristic curve MAD180D 0050 Fig 4 50 Motor characteristic curve MAD180D 0100 58 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 69: ...Fig 4 51 Motor characteristic curve MAD180D 0150 Fig 4 52 Motor characteristic curve MAD180D 0200 MAD MAF Asynchronous Housing Motors 59 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 70: ...b 4 17 Data sheet of motor fan MAD180 4 6 6 Holding Brake MAD MAF180 Optional Data sheet holding brake MAD MAF180 Designation Symbol Unit BRAKE 5 Electrically clamping BRAKE 2 Electrically releasing Holding torque M4 Nm 300 0 240 0 Rated voltage UN V 24 Rated current IN A 2 00 1 87 Holding brake moment of inertia Jbr kg m2 0 018800 Connection time t1 ms 150 130 Disconnection time t2 ms 90 300 Maxi...

Page 71: ...0 680 0 660 0 Continuous standstill current In1 A 72 0 126 3 187 0 Torque constant at 20 C KM_N Nm A 10 22 5 98 3 90 Thermal time constant Tth_nom min 45 0 Cycle duration S6 44 TC min 5 Leakage capacitance of the compo nent Cab nF 120 0 48 5 126 0 Number of pole pairs p 2 Power wire cross section A mm2 25 0 2 x 25 0 2 x 35 0 Mass mmot kg 610 0 Moment of inertia of the rotor Jrot kg m 1 6500000 Sou...

Page 72: ...cteristic curves MAD225C Fig 4 53 Motor characteristic curve MAD225C 0100 Fig 4 54 Motor characteristic curve MAD225C 0100 62 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 73: ... 700 0 Nominal voltage UN V 400 480 Nominal frequency f Hz 50 60 50 60 Fan current 1 IN A 0 27 0 41 0 27 0 36 Blocking current Iblock A 0 94 0 84 1 12 1 02 Power consumption SN VA 187 284 233 299 Last modification 2021 11 22 1 Fan current monitoring should start at IN 20 Tab 4 20 Data sheet of motor fan MAD225 MAD MAF Asynchronous Housing Motors 63 265 Technical data R911295781_Edition 11 Bosch Re...

Page 74: ... Continuous torque at standstill Mn1 Nm 49 9 47 0 46 1 42 0 38 0 Continuous standstill current In1 A 9 9 15 4 22 7 25 8 26 0 Torque constant at 20 C KM_N Nm A 6 68 3 42 2 76 1 84 1 49 Thermal time constant Tth min 3 5 Cycle duration S6 44 TC min 2 Leakage capacitance of the compo nent Cab nF 6 0 6 6 6 0 Number of pole pairs p 3 Power wire cross section A mm2 1 5 2 5 4 0 Mass mmot kg 38 0 Moment of...

Page 75: ...l min 1 4 1 6 1 7 1 8 Coolant channel volume Vcool l 0 06 Maximum allowed input pressure pmax bar 6 0 1 Please note the information on the specified parameters at the beginning of this chapter Tab 4 21 MAF100B Technical data 4 8 2 Motor characteristic curves MAF100B Fig 4 56 Motor characteristic curve MAF100B 0050 MAD MAF Asynchronous Housing Motors 65 265 Technical data R911295781_Edition 11 Bosc...

Page 76: ...Fig 4 57 Motor characteristic curve MAF100B 0100 Fig 4 58 Motor characteristic curve MAF100B 0150 66 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 77: ...Fig 4 59 Motor characteristic curve MAF100B 0200 Fig 4 60 Motor characteristic curve MAF100B 0250 MAD MAF Asynchronous Housing Motors 67 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 78: ...Mn1 Nm 70 0 68 0 66 0 64 0 Continuous standstill current In1 A 12 1 19 5 28 6 37 6 38 5 Torque constant at 20 C KM_N Nm A 6 06 3 77 2 50 1 91 1 55 Thermal time constant Tth min 3 5 Cycle duration S6 44 TC min 5 Leakage capacitance of the compo nent Cab nF 8 5 8 6 8 5 9 4 Number of pole pairs p 3 Power wire cross section A mm2 1 5 2 5 4 0 6 0 10 0 Mass mmot kg 52 0 Moment of inertia of the rotor Jr...

Page 79: ... 8 Coolant channel volume Vcool l 0 08 Maximum allowed input pressure pmax bar 6 0 1 Please note the information on the specified parameters at the beginning of this chapter Tab 4 22 MAF100C Technical data 4 8 4 Motor characteristic curves MAF100C Fig 4 61 Motor characteristic curve MAF100C 0050 MAD MAF Asynchronous Housing Motors 69 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 80: ...Fig 4 62 Motor characteristic curve MAF100C 0100 Fig 4 63 Motor characteristic curve MAF100C 0150 70 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 81: ...Fig 4 64 Motor characteristic curve MAF100C 0200 Fig 4 65 Motor characteristic curve MAF100C 0250 MAD MAF Asynchronous Housing Motors 71 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 82: ...7 8 88 1 84 3 83 0 80 0 Continuous standstill current In1 A 14 5 27 7 34 3 44 4 56 1 Torque constant at 20 C KM_N Nm A 6 79 3 51 2 77 2 04 1 55 Thermal time constant Tth min 3 5 Cycle duration S6 44 TC min 5 Leakage capacitance of the compo nent Cab nF 11 0 11 2 11 0 10 0 9 2 Number of pole pairs p 3 Power wire cross section A mm2 1 5 4 0 6 0 10 0 Mass mmot kg 64 0 Moment of inertia of the rotor J...

Page 83: ... 8 Coolant channel volume Vcool l 0 11 Maximum allowed input pressure pmax bar 6 0 1 Please note the information on the specified parameters at the beginning of this chapter Tab 4 23 MAF100D Technical data 4 8 6 Motor characteristic curves MAF100D Fig 4 66 Motor characteristic curve MAF100D 0050 MAD MAF Asynchronous Housing Motors 73 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 84: ...Fig 4 67 Motor characteristic curve MAF100D 0100 Fig 4 68 Motor characteristic curve MAF100D 0150 74 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 85: ...Fig 4 69 Motor characteristic curve MAF100D 0200 Fig 4 70 Motor characteristic curve MAF100D 0250 MAD MAF Asynchronous Housing Motors 75 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 86: ... 24 0 Rated voltage UN V 24 Rated current IN A 0 90 1 10 Moment of inertia of the holding brake Jbr kg m2 0 000529 0 000556 Connection time t1 ms 42 30 Disconnection time t2 ms 50 90 Maximum holding brake speed nBr_max min 1 10000 Tab 4 24 Technical data of holding brake MAD MAF100 optional 76 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 87: ...MAD MAF Asynchronous Housing Motors 77 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 88: ... 7500 Maximum speed with bearing V nmax min 1 3000 6000 7500 Continuous torque at standstill Mn1 Nm 115 8 120 0 108 0 95 0 Continuous standstill current In1 A 14 6 29 3 45 3 53 0 61 2 Torque constant at 20 C KM_N Nm A 8 46 4 25 2 83 2 07 1 77 Thermal time constant Tth min 3 5 Cycle duration S6 44 TC min 5 Leakage capacitance of the compo nent Cab nF 16 0 11 6 13 2 Number of pole pairs p 3 Power wi...

Page 89: ...ed coolant flow for PV Qmin l min 2 6 2 7 2 9 3 2 Coolant channel volume Vcool l 0 15 Maximum allowed input pressure pmax bar 6 0 1 Please note the information on the specified parameters at the beginning of this chapter Tab 4 25 MAF130B Technical data 4 9 2 Motor characteristic curves MAF130B Fig 4 71 Motor characteristic curve MAF130B 0050 MAD MAF Asynchronous Housing Motors 79 265 Technical dat...

Page 90: ...Fig 4 72 Motor characteristic curve MAF130B 0100 Fig 4 73 Motor characteristic curve MAF130B 0150 80 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 91: ...Fig 4 74 Motor characteristic curve MAF130B 0200 Fig 4 75 Motor characteristic curve MAF130B 0250 MAD MAF Asynchronous Housing Motors 81 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 92: ... 3000 6000 7500 Continuous torque at standstill Mn1 Nm 154 7 149 9 143 0 135 0 Continuous standstill current In1 A 20 8 39 0 54 7 71 2 75 5 Torque constant at 20 C KM_N Nm A 8 04 5 09 3 04 2 19 1 88 Thermal time constant Tth min 3 5 Cycle duration S6 44 TC min 5 Leakage capacitance of the compo nent Cab nF 20 0 15 4 20 0 16 8 20 0 Number of pole pairs p 3 Power wire cross section A mm2 2 5 6 0 16 ...

Page 93: ...l min 3 1 3 3 3 4 Coolant channel volume Vcool l 0 20 Maximum allowed input pressure pmax bar 6 0 1 Please note the information on the specified parameters at the beginning of this chapter Tab 4 26 MAF130C Technical data 4 9 4 Motor characteristic curves MAF130C Fig 4 76 Motor characteristic curve MAF130C 0050 MAD MAF Asynchronous Housing Motors 83 265 Technical data R911295781_Edition 11 Bosch Re...

Page 94: ...Fig 4 77 Motor characteristic curve MAF130C 0100 Fig 4 78 Motor characteristic curve MAF130C 0150 84 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 95: ...Fig 4 79 Motor characteristic curve MAF130C 0200 Fig 4 80 Motor characteristic curve MAF130C 0250 MAD MAF Asynchronous Housing Motors 85 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 96: ...000 7500 Continuous torque at standstill Mn1 Nm 230 0 229 8 220 2 210 0 195 0 Continuous standstill current In1 A 31 3 52 4 78 0 97 5 113 0 Torque constant at 20 C KM_N Nm A 7 71 4 97 3 21 2 51 1 71 Thermal time constant Tth min 3 5 Cycle duration S6 44 TC min 5 Leakage capacitance of the compo nent Cab nF 27 5 26 7 27 5 25 1 28 6 Number of pole pairs p 3 Power wire cross section A mm2 6 0 10 0 25...

Page 97: ...l min 4 6 4 7 4 8 5 0 Coolant channel volume Vcool l 0 29 Maximum allowed input pressure pmax bar 6 0 1 Please note the information on the specified parameters at the beginning of this chapter Tab 4 27 MAF130D Technical data 4 9 6 Motor characteristic curves MAF130D Fig 4 81 Motor characteristic curve MAF130D 0050 MAD MAF Asynchronous Housing Motors 87 265 Technical data R911295781_Edition 11 Bosc...

Page 98: ...Fig 4 82 Motor characteristic curve MAF130D 0100 Fig 4 83 Motor characteristic curve MAF130D 0150 88 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 99: ...Fig 4 84 Motor characteristic curve MAF130D 0200 Fig 4 85 Motor characteristic curve MAF130D 0250 MAD MAF Asynchronous Housing Motors 89 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 100: ... 80 0 Rated voltage UN V 24 Rated current IN A 1 50 1 60 Moment of inertia of the holding brake Jbr kg m2 0 003180 0 001710 Connection time t1 ms 110 50 Disconnection time t2 ms 65 140 Maximum holding brake speed nBr_max min 1 8000 Tab 4 28 Technical data of holding brake MAD MAF130 optional 90 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 101: ...MAD MAF Asynchronous Housing Motors 91 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 102: ...m speed with bearing V nmax min 1 3000 6000 Continuous torque at standstill Mn1 Nm 270 0 260 0 250 0 Continuous standstill current In1 A 34 2 75 8 92 1 112 3 Torque constant at 20 C KM_N Nm A 9 50 4 13 3 30 2 40 Thermal time constant Tth min 3 5 Cycle duration S6 44 TC min 5 Leakage capacitance of the compo nent Cab nF 26 9 35 0 21 7 Number of pole pairs p 3 Power wire cross section A mm2 6 0 25 0...

Page 103: ...ired coolant flow for PV Qmin l min 4 4 5 7 6 4 Coolant channel volume Vcool l 0 82 Maximum allowed input pressure pmax bar 6 0 1 Please note the information on the specified parameters at the beginning of this chapter Tab 4 29 Technical data MAF160 4 10 2 Motor characteristic curves MAF160B Fig 4 86 Motor characteristic curve MAF160B 0050 MAD MAF Asynchronous Housing Motors 93 265 Technical data ...

Page 104: ...Fig 4 87 Motor characteristic curve MAF160B 0100 Fig 4 88 Motor characteristic curve MAF160B 0150 94 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 105: ...Fig 4 89 Motor characteristic curve MAF160B 0200 MAD MAF Asynchronous Housing Motors 95 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 106: ...ous torque at standstill Mn1 Nm 340 0 310 0 295 0 Continuous standstill current In1 A 47 4 94 8 111 9 141 4 Torque constant at 20 C KM_N Nm A 7 76 3 88 3 37 2 30 Thermal time constant Tth min 3 5 Cycle duration S6 44 TC min 5 Leakage capacitance of the compo nent Cab nF 28 0 28 8 25 3 Number of pole pairs p 3 Power wire cross section A mm2 10 0 25 0 35 0 2 x 25 0 Mass mmot kg 227 0 Moment of inert...

Page 107: ...min 5 0 5 3 5 4 6 0 Coolant channel volume Vcool l 0 99 Maximum allowed input pressure pmax bar 6 0 1 Please note the information on the specified parameters at the beginning of this chapter Tab 4 30 Technical data MAF160C 4 10 4 Motor characteristic curves MAF160C Fig 4 90 Motor characteristic curve MAF160C 0050 MAD MAF Asynchronous Housing Motors 97 265 Technical data R911295781_Edition 11 Bosch...

Page 108: ...Fig 4 91 Motor characteristic curve MAF160C 0100 Fig 4 92 Motor characteristic curve MAF160C 0150 98 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 109: ...olding torque M4 Nm 100 0 240 0 100 0 Rated voltage UN V 24 Rated current IN A 1 80 1 87 2 00 Holding brake moment of inertia Jbr kg m2 0 005010 0 018800 0 005300 Connection time t1 ms 85 130 70 Disconnection time t2 ms 100 300 190 Maximum holding brake speed nBr_max min 1 8 000 6 000 8 000 Last revision 2006 10 23 Tab 4 31 Technical data of holding brake MAD MAF160 optional MAD MAF Asynchronous H...

Page 110: ...andstill Mn1 Nm 435 0 390 0 336 0 Continuous standstill current In1 A 51 2 97 6 136 1 160 5 Torque constant at 20 C KM_N Nm A 9 61 5 04 3 11 2 39 Thermal time constant Tth min 3 5 Cycle duration S6 44 TC min 5 Leakage capacitance of the compo nent Cab nF 32 5 35 9 30 0 38 9 Number of pole pairs p 3 Power wire cross section A mm2 10 0 25 0 2 x 25 0 2 x 35 0 Mass mmot kg 322 0 Moment of inertia of t...

Page 111: ...min 5 6 5 7 6 4 Coolant channel volume Vcool l 1 25 Maximum allowed input pressure pmax bar 6 0 1 Please note the information on the specified parameters at the beginning of this chapter Tab 4 32 MAF180C Technical data 4 11 2 Motor characteristic curves MAF180C Fig 4 94 Motor characteristic curve MAF180C 0050 MAD MAF Asynchronous Housing Motors 101 265 Technical data R911295781_Edition 11 Bosch Re...

Page 112: ...Fig 4 95 Motor characteristic curve MAF180C 0100 Fig 4 96 Motor characteristic curve MAF180C 0150 102 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 113: ...Fig 4 97 Motor characteristic curve MAF180C 0200 MAD MAF Asynchronous Housing Motors 103 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 114: ...us standstill current In1 A 60 4 109 5 146 1 187 3 Torque constant at 20 C KM_N Nm A 10 00 4 98 3 31 2 75 Thermal time constant Tth min 9 1 Cycle duration S6 44 TC min 5 1 5 Leakage capacitance of the compo nent Cab nF 37 4 34 1 30 3 50 0 Number of pole pairs p 3 Power wire cross section A mm2 16 0 35 0 2 x 25 0 2 x 35 0 Mass mmot kg 382 0 Moment of inertia of the rotor Jrot kg m 0 6100000 Sound p...

Page 115: ...7 7 Coolant channel volume Vcool l 1 45 Maximum allowed input pressure pmax bar 6 0 1 Please note the information on the specified parameters at the beginning of this chapter Tab 4 33 MAF180D Technical data 4 11 4 Motor characteristic curves MAF180D Fig 4 98 Motor characteristic curve MAF180D 0050 MAD MAF Asynchronous Housing Motors 105 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 116: ...Fig 4 99 Motor characteristic curve MAF180D 0100 Fig 4 100 Motor characteristic curve MAF180D 0150 106 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 117: ... torque M4 Nm 300 0 240 0 Rated voltage UN V 24 Rated current IN A 2 00 1 87 Holding brake moment of inertia Jbr kg m2 0 018800 Connection time t1 ms 150 130 Disconnection time t2 ms 90 300 Maximum holding brake speed nBr_max min 1 6 000 Last revision 2006 10 20 Tab 4 34 Technical data of holding brake MAD MAF180 optional MAD MAF Asynchronous Housing Motors 107 265 Technical data R911295781_Editio...

Page 118: ...till current In1 A 106 4 183 0 228 0 Torque constant at 20 C KM_N Nm A 9 74 5 21 3 75 Thermal time constant Tth min 3 5 Cycle duration S6 44 TC min 5 Leakage capacitance of the compo nent Cab nF 40 0 39 7 43 9 Number of pole pairs p 3 Power wire cross section A mm2 35 0 2 x 35 0 2 x 50 0 Mass mmot kg 587 0 Moment of inertia of the rotor Jrot kg m 1 65 Sound pressure level LP dB A 75 3 Ambient temp...

Page 119: ... channel volume Vcool l 1 86 Maximum allowed input pressure pmax bar 6 0 1 Please note the information on the specified parameters at the beginning of this chapter Tab 4 35 Technical data of MAF225 4 12 2 Motor characteristic curves MAF225C Fig 4 102 Motor characteristic curves MAF225C 0050 MAD MAF Asynchronous Housing Motors 109 265 Technical data R911295781_Edition 11 Bosch Rexroth AG ...

Page 120: ...Fig 4 103 Motor characteristic curve MAF225C 0100 Fig 4 104 Motor characteristic curve MAF225C 0150 110 265 Technical data MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 121: ...5 Dimensional sheets MAD MAF 5 1 Frame size MAD100 5 1 1 MAD100 without brake MAD MAF Asynchronous Housing Motors 111 265 Dimensional sheets MAD MAF R911295781_Edition 11 Bosch Rexroth AG ...

Page 122: ...5 1 2 MAD100 with brake 1 or 5 Fig 5 2 MAD100 with brake 1 5 112 265 Dimensional sheets MAD MAF MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 123: ...5 1 3 MAD100 with fan shroud without brake Fig 5 3 MAD100 with SL cooling without brake MAD MAF Asynchronous Housing Motors 113 265 Dimensional sheets MAD MAF R911295781_Edition 11 Bosch Rexroth AG ...

Page 124: ...5 1 4 MAD100 with fan shroud brake 1 or 5 Fig 5 4 MAD100 with SL cooling brake 1 5 114 265 Dimensional sheets MAD MAF MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 125: ...5 2 Frame size MAD130 5 2 1 MAD130 without brake Fig 5 5 MAD130 without brake MAD MAF Asynchronous Housing Motors 115 265 Dimensional sheets MAD MAF R911295781_Edition 11 Bosch Rexroth AG ...

Page 126: ...5 2 2 MAD130 with brake 1 or 5 Fig 5 6 MAD130 with brake 1 5 116 265 Dimensional sheets MAD MAF MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 127: ...5 2 3 MAD130 with fan shroud without brake Fig 5 7 MAD130 with SL cooling without brake MAD MAF Asynchronous Housing Motors 117 265 Dimensional sheets MAD MAF R911295781_Edition 11 Bosch Rexroth AG ...

Page 128: ...5 2 4 MAD130 with fan shroud brake 1 or 5 Fig 5 8 MAD130 with SL cooling brake 1 5 118 265 Dimensional sheets MAD MAF MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 129: ...Frame size MAD160 5 3 1 MAD160 without brake Fig 5 9 MAD160 without brake rotating terminal box MAD MAF Asynchronous Housing Motors 119 265 Dimensional sheets MAD MAF R911295781_Edition 11 Bosch Rexroth AG ...

Page 130: ...5 3 2 MAD160 with brake 1 or 5 Fig 5 10 MAD160 with brake 1 5 120 265 Dimensional sheets MAD MAF MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 131: ...5 3 3 MAD160 with brake 3 Fig 5 11 MAD160 with brake 3 MAD MAF Asynchronous Housing Motors 121 265 Dimensional sheets MAD MAF R911295781_Edition 11 Bosch Rexroth AG ...

Page 132: ...5 3 4 MAD160 with fan shroud without brake Fig 5 12 MAD160 with SL cooling without brake 122 265 Dimensional sheets MAD MAF MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 133: ...5 3 5 MAD160 with fan shroud brake 1 or 5 Fig 5 13 MAD160 with SL cooling brake 1 5 MAD MAF Asynchronous Housing Motors 123 265 Dimensional sheets MAD MAF R911295781_Edition 11 Bosch Rexroth AG ...

Page 134: ...5 3 6 MAD160 with fan shroud and brake 3 Fig 5 14 MAD160 with SL cooling brake 3 124 265 Dimensional sheets MAD MAF MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 135: ...5 4 Frame size MAD180 5 4 1 MAD180 without brake Fig 5 15 MAD180 without brake MAD MAF Asynchronous Housing Motors 125 265 Dimensional sheets MAD MAF R911295781_Edition 11 Bosch Rexroth AG ...

Page 136: ...5 4 2 MAD180 with brake 2 or 5 Fig 5 16 MAD180 with brake 2 or 5 126 265 Dimensional sheets MAD MAF MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 137: ...5 4 3 MAD180 with fan shroud without brake Fig 5 17 MAD180 with SL cooling without brake MAD MAF Asynchronous Housing Motors 127 265 Dimensional sheets MAD MAF R911295781_Edition 11 Bosch Rexroth AG ...

Page 138: ...5 4 4 MAD180 with fan shroud brake 2 or 5 Fig 5 18 MAD180 with SL cooling brake 2 5 128 265 Dimensional sheets MAD MAF MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 139: ...5 5 Frame size MAD225 5 5 1 MAD225 without brake Fig 5 19 MAD225 without brake MAD MAF Asynchronous Housing Motors 129 265 Dimensional sheets MAD MAF R911295781_Edition 11 Bosch Rexroth AG ...

Page 140: ...5 5 2 MAD225 with fan shroud without brake Fig 5 20 MAD225 with SL cooling without brake 130 265 Dimensional sheets MAD MAF MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 141: ...5 6 Frame size MAF100 5 6 1 MAF100 without brake Fig 5 21 MAF100 without brake MAD MAF Asynchronous Housing Motors 131 265 Dimensional sheets MAD MAF R911295781_Edition 11 Bosch Rexroth AG ...

Page 142: ...5 6 2 MAF100 with brake 1 or 5 Fig 5 22 MAF100 with brake 1 or 5 132 265 Dimensional sheets MAD MAF MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 143: ...5 7 Frame size MAF130 5 7 1 MAF130 without brake Fig 5 23 MAF130 without brake MAD MAF Asynchronous Housing Motors 133 265 Dimensional sheets MAD MAF R911295781_Edition 11 Bosch Rexroth AG ...

Page 144: ...5 7 2 MAF130 with brake 1 or 5 Fig 5 24 MAF130 with brake 1 or 5 134 265 Dimensional sheets MAD MAF MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 145: ...5 8 Frame size MAF160 5 8 1 MAF160 without brake Fig 5 25 MAF160 without brake MAD MAF Asynchronous Housing Motors 135 265 Dimensional sheets MAD MAF R911295781_Edition 11 Bosch Rexroth AG ...

Page 146: ...5 8 2 MAF160 with brake 1 or 5 Fig 5 26 MAF160 with brake 1 or 5 136 265 Dimensional sheets MAD MAF MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 147: ... threaded holes can be used as required However there are the following restrictions The maximum allowed screw in depth is 10 mm The maximum allowed tightening torque is 5 5 6 Nm with a screw in depth of 8 10 mm and screws of property class 8 8 M5 threaded holes Fig 5 27 Threaded holes in MAF180 motor housing MAD MAF Asynchronous Housing Motors 137 265 Dimensional sheets MAD MAF R911295781_Edition...

Page 148: ...5 9 2 MAF180 without brake Fig 5 28 MAF180 without brake 138 265 Dimensional sheets MAD MAF MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 149: ...5 9 3 MAF180 with brake 2 or 5 Fig 5 29 MAF180 with brake 2 or 5 MAD MAF Asynchronous Housing Motors 139 265 Dimensional sheets MAD MAF R911295781_Edition 11 Bosch Rexroth AG ...

Page 150: ...ly along the longitudinal sides on the motor housing profile After having mounted the motor these threaded holes can be used as re quired However there are the restrictions described in chapter 5 9 1 Threaded holes in MAF180 motor housing on page 137 140 265 Dimensional sheets MAD MAF MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 151: ...5 10 2 MAF225C without brake Fig 5 30 MAF225C without brake MAD MAF Asynchronous Housing Motors 141 265 Dimensional sheets MAD MAF R911295781_Edition 11 Bosch Rexroth AG ...

Page 152: ...142 265 MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 153: ...m the mechanical dimensions of the flange on the output side and represents different power ranges 3 Motor length Short text column 7 Within a series the grading of increasing motor length is indicated by ID let ters in alphabetic order For example frame lengths can be B C and E 4 Winding code Short text columns 9 10 11 12 The four digit numerical sequence indicates the rated speed which applies t...

Page 154: ...g system not included in the Rexroth scope of delivery There are two options to connect MAF motors to the cooling system Option FQ Coolant port via the connecting threads on the motor for dimension refer to the type code or dimension drawing Option FR Coolant port via the enclosed quick coupling If connection with quick coupling option FR is selected the quick coupling has to be screwed into the c...

Page 155: ...ctory mounted encoder unit The motor is closed with a cover on its rear 1 All encoder signals sinusoidal Tab 6 1 Motor encoder 7 Electrical connection Short text column 20 The electrical connection of the motors of frame size 100 up to 160 can be done via flange socket or terminal box Sizes 180 and 225 have to be connected via terminal box only For more information please refer to the type code of...

Page 156: ...r an electrically releasing holding brake can be selected The motor holding brake is not suitable for personal protection and cannot be used as a service brake Please also observe the additional information on holding brakes in chapter 9 10 Holding brake option on page 204 and chapter 12 5 5 Servicing and commissioning holding brakes on page 253 10 Frame shape Short text columns 24 25 The motors a...

Page 157: ...echnical data on page 17 and chapter 9 13 Bearing variants and shaft load on page 212 12 Oscillating quantity level Short text column 28 The motors are dynamically balanced in accordance with the requirements of EN 60034 14 2004 The standard oscillating quantity level of motors is stage A An additional oscillating quantity level B or C can be selected for vari ous motor frame sizes For more inform...

Page 158: ...6 2 Type code MAD100 Fig 6 2 Type code MAD100 1 2 148 265 Type codes MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 159: ...Fig 6 3 Type code MAD100 2 2 MAD MAF Asynchronous Housing Motors 149 265 Type codes R911295781_Edition 11 Bosch Rexroth AG ...

Page 160: ...6 3 Type code MAD130 Fig 6 4 Type code MAD130 1 2 150 265 Type codes MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 161: ...Fig 6 5 Type code MAD130 2 2 MAD MAF Asynchronous Housing Motors 151 265 Type codes R911295781_Edition 11 Bosch Rexroth AG ...

Page 162: ...6 4 Type code MAD160 Fig 6 6 Type code MAD160 1 2 152 265 Type codes MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 163: ...Fig 6 7 Type code MAD160 2 2 MAD MAF Asynchronous Housing Motors 153 265 Type codes R911295781_Edition 11 Bosch Rexroth AG ...

Page 164: ...6 5 Type code MAD180 Fig 6 8 Type code MAD180 1 2 154 265 Type codes MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 165: ...Fig 6 9 Type code MAD180 2 2 MAD MAF Asynchronous Housing Motors 155 265 Type codes R911295781_Edition 11 Bosch Rexroth AG ...

Page 166: ...6 6 Type code MAD225 Fig 6 10 Type code MAD225 1 2 156 265 Type codes MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 167: ...Fig 6 11 Type code MAD225 2 2 MAD MAF Asynchronous Housing Motors 157 265 Type codes R911295781_Edition 11 Bosch Rexroth AG ...

Page 168: ...6 7 Type code MAF100 Fig 6 12 Type code MAF100 1 2 158 265 Type codes MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 169: ...Fig 6 13 Type code MAF100 2 2 MAD MAF Asynchronous Housing Motors 159 265 Type codes R911295781_Edition 11 Bosch Rexroth AG ...

Page 170: ...6 8 Type code MAF130 Fig 6 14 Type code MAF130 1 2 160 265 Type codes MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 171: ...Fig 6 15 Type code MAF130 2 2 MAD MAF Asynchronous Housing Motors 161 265 Type codes R911295781_Edition 11 Bosch Rexroth AG ...

Page 172: ...6 9 Type code MAF160 Fig 6 16 Type code MAF160 1 2 162 265 Type codes MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 173: ...Fig 6 17 Type code MAF160 2 2 MAD MAF Asynchronous Housing Motors 163 265 Type codes R911295781_Edition 11 Bosch Rexroth AG ...

Page 174: ...6 10 Type code MAF180 Fig 6 18 Type code MAF180 1 2 164 265 Type codes MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 175: ...Fig 6 19 Type code MAF180 2 2 MAD MAF Asynchronous Housing Motors 165 265 Type codes R911295781_Edition 11 Bosch Rexroth AG ...

Page 176: ...6 11 Type code MAF225 Fig 6 20 Type code MAF225 1 2 166 265 Type codes MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 177: ...Fig 6 21 Type code MAF225 2 2 MAD MAF Asynchronous Housing Motors 167 265 Type codes R911295781_Edition 11 Bosch Rexroth AG ...

Page 178: ...168 265 MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 179: ... 1 1 1 4 Spraying water coolant Compressed air line Overpressure inside the motor Cover for sealing air with connector for compressed air line Fig 7 1 Motor with sealing air connection For motor size 100 to 160 with device connector for power connection seal ing air connections are available as accessories Order designation of accessory sets Motor frame size MAD MAF Motor flange socket type Design...

Page 180: ... select suitable filters Relative humidity 20 30 Additional components Operation of the motor with sealing air under the conditions specified above may require additional devices or components These may need to be pro cured and installed by the user These include e g Condenser Pressure control valves Compressed air filter and dryer as necessary Compressed air line e g plastic tubing PA 4 x 0 75 If...

Page 181: ...nd shaft load on page 212 For this reason MAD MAF motors are not suitable or suitable only to a limited extent for machine elements which generate axial motor loads e g helical driving pinions 7 3 Order designations for thread reductions at terminal boxes All MAD MAF motors with power connection via a terminal box are provided with the required reduction sleeves for cable connection threads on del...

Page 182: ...172 265 MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 183: ...hout any additional finishing Designed for continuous alternating bending stress Resistant against mineral oil grease and bio oil silicone and halogen free low adhesion Use of cables approved according to UL and CSA Flammability complies with VDE 0472 804 requirements Compliance with the EMC directives Degree of protection up to IP67 Power cables and connectors are not in the scope of delivery of ...

Page 184: ... socket MAD MAF Device connector Coupling Terminal range mm Current carrying capaci ty 100 INS480 INS048x 1 5 10 max 41 A 130 160 INS380 INS038x 6 35 max 100 A 180 225 Not available Tab 8 1 Overview of motors with connector socket Ready made Rexroth power cables with coupling for connection of MAD MAF motors feature a bayonet lock 1 INS0380 INS0381 CLICK 2 3 Fig 8 1 Plug in power connection Procee...

Page 185: ...terminal box Motor frame size MAD MAF Terminal box option D E G H Designation U V W Terminal range mm PE Connection thread Cable gland 100 RLK1200 WEF1 1 5 16 RTE2 for M8 thread See information in tab 8 3 Connec tion thread of cable gland at terminal box on page 176 130 RLK1300 WEF 1 5 35 RTE for M8 thread 160 RLK1300 WEF 1 5 35 RTE for M8 thread 180 RLK1400 RTE for M12 thread 1 5 50 RTE for M12 t...

Page 186: ...AF160B 0150 0200 MAF160C 0100 0150 0200 2 x M40x1 5 R911324552 MAD180C 0050 MAF180C 0050 RLK1400 1 x M32x1 5 1 x M40x1 5 R911324551 R911324552 MAD180C 0100 0150 0200 MAF180C 0100 0150 0200 2 x M40x1 5 R911324552 MAD180D 0050 MAF180D 0050 1 x M32x1 5 1 x M40x1 5 R911324551 R911324552 MAD180D 0100 0150 0200 MAF180D 0100 0150 2 x M40x1 5 R911324552 MAF180D 0200 2 x M50x1 5 R911324553 MAD MAF225C RLK1...

Page 187: ...he motor is man ufactured with the optional brake Only one contact pair of PTC thermistor connections 3 4 and 5 6 is connected to the motor cable The seal which is glued into the lid at the factory may not de tached or damaged Observe the size of the cable gland and connection thread for the cable inlet into the terminal box Make particularly sure that the connecting cables are placed orderly and ...

Page 188: ... cable connection at the ter minal box The required output direction of the power cable is selected in the type code of the motor The terminal box is installed at the motor at the factory in com pliance with the selected output direction By selection of the connection option Rotating terminal the ca ble outlet direction can be adapted any time to new or changed connection conditions directly at th...

Page 189: ...esired output direction Fasten the terminal box Screw in and tighten the mounting screws Tightening torque of the screws 6 5 Nm 10 WARNING If seals are inserted incorrectly or not at all the degree of protection of the motor will be lost and there is an explosion hazard in case of Ex type motors There is a seal between the terminal box and the motor housing After turning and before refastening the...

Page 190: ... the O ring inserted into the adapter plate for proper condition and correct position 7 Connect the cores according to the connection diagram for standard or double cabling Comply with the following tightening torques Screw tightening torques in Nm 10 for MAD MAF power connection to terminal boxes of D E G H design Terminal box to U V W PE M6 M12 M8 M12 MAD MAF100 160 2 5 3 5 MAD MAF180 225 14 20 ...

Page 191: ...te the applicable in stallation regulations at the installation site of the machine Double cabling connection dia gram Motor housing Terminal box Holding brake option Potential equalization connection at the motor MAF225C 0150 only Potential equalization connection at the machine required for MAF225C 0150 Rexroth drive controller Fig 8 7 Double cabling connection diagram MAD MAF Asynchronous Housi...

Page 192: ...iate length on site 8 6 Encoder connection Depending on the encoder type the encoder connection of the motors is de signed as 10 pin 12 pin or 17 pin connector socket on the motor housing Motor Frame size Device connector X3 for encoder connection M2 S2 C0 MAD 100 RGS1003 INS0629 130 225 RGS1004 INS0719 MAF 100 225 RGS1003 INS0629 Connector socket RGS1004 cannot be ordered as a single component It...

Page 193: ...gnment for encoder option C0 Controller Encoder C0 The shield is clamped to the strain relief Fig 8 9 Connecting encoder type C0 The cable connecting the motor encoder to the controller have to be provided with a compatible coupling on the motor side MAD MAF Asynchronous Housing Motors 183 265 Connection techniques R911295781_Edition 11 Bosch Rexroth AG ...

Page 194: ... regarding ESD protection If the sensor is to be used externally for temperature meas urement proper polarity has to be ensured when it is con nected For connection diagrams see fig 8 2 Power connection via connector socket connection diagram on page 175 and fig 8 3 Terminal box connection diagram on page 177 at the beginning of this chapter 8 8 Holding brake The motor holding brake is activated e...

Page 195: ...ness of the connector housing may not be reduced Motor protective switch and electric fuse protection are se lected by the machine manufacturer Please observe the regulations in the country of installation The connector for connecting the motor fan is included in the scope of delivery and is located on the motor fan 8 9 2 Coolant connection The following coolant ports can be selected for motors wi...

Page 196: ...ns on the motor side are provided for coolant connec tion threads with axial sealing Bosch Rexroth recommends using threaded connections which contain an O ring for axial sealing of the screw connections For example seals consisting of hemp teflon tape or cone shaped screw connections are not considered to be suitable since this type of seal may stress the connection thread at the motor to an unre...

Page 197: ...ividual coupling components are kept Quick coupling thread size Allowed tightening range Nm between the components of the quick coupling 1 8 1 4 23 25 1 2 28 30 Tab 8 9 Allowed tightening torque of the quick coupling that the allowed screw in depths and tightening torques at the motor are kept Frame size MAF Connection thread Max allowed screw in depth mm Allowed tightening range Nm 100 G1 8 14 14...

Page 198: ...fferent connection method is used on the tube side other mounting steps may be required Mounting instructions can be obtained from the man ufacturer To supply MAF motors with coolant other installation materials are also required for example tubes and mounting clamps these are not included in the scope of delivery 8 9 3 Coolant input pressure The maximum coolant supply pressure of 6 bar applies to...

Page 199: ...degrees Celsius fH Height utilization factor h Installation altitude in meters Fig 9 1 Utilization factors If either the ambient temperature or the installation altitude is above the nomi nal data 1 Multiply the motor data specified in the selection data by the determined utilization factor 2 Ensure that your application does not exceed the reduced motor data If both the ambient temperature and th...

Page 200: ...rding to DIN EN 60721 3 3 Table 1 9 3 Vibration and shock 9 3 1 Vibration Vibrations are sinusoidal oscillations in stationary use which vary in their ef fect on the resistance of the motors depending on their intensity The resist ance of the overall system is determined by the weakest component Based on DIN EN 60721 3 3 and DIN EN 60068 2 6 the following values are allowed for MAD MAF motors Dire...

Page 201: ...ge 235 9 4 Compatibility test All Rexroth controls and drives are developed and tested according to the lat est state of the art of technology As it is not possible to follow the continuing development of all materials e g lubricants in machine tools which may interact with our controls and drives it cannot be completely ruled out that any reactions with the materials used by Bosch Rexroth might o...

Page 202: ... position see chapter 9 6 3 Vertical installation positions on page 195 Output shaft with shaft seal ing ring IP 65 Optional see chapter 9 12 3 Output shaft with shaft sealing ring on page 210 Output shaft with labyrinth seal IP 65 Optional see chapter 9 12 4 Output shaft with labyrinth seal on page 211 Power connection Fan connection IP 65 Terminal box or plug Motor encoder connection IP 65 Motor...

Page 203: ...ounting on the drive side of the flange IM V1 Flange mounting on the drive side of the flange drive side facing down IM V3 Flange mounting on the drive side of the flange drive side facing up B35 IM B3 Foot assembly feet at the bottom IM B5 Flange mounting on the drive side of the flange Tab 9 5 Mounting position MAD MAF motors of frame shape B35 can be attached either via foot or flange mounting ...

Page 204: ... to flange mounting radial forces may only be effective in a direc tion perpendicular to the mounting surface 15 if foot mounting is selec ted The transmission of forces in other effective directions is not allowed 15 F 1 F F F F 15 F F F 15 Mounting feet Fig 9 4 Example MAF foot mounting 194 265 Application notes MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 205: ...s in axial fans the degree of protection IP24 applies Shavings or large dirt particles can also pene trate the fan grille Degree of protection The factory set degree of protection of the motors may not be reduced by modifying the motors or retrofitting accessories Output shaft at top If motors are installed vertically with the output shaft positioned at the top chapter 9 6 3 Vertical installation ...

Page 206: ...that there will be no negative effects on surface properties e g insulation resistance electrostatic charg ing If motors are repainted all safety labels type plates and open plug connectors have to be covered to be protected against paint ing 9 8 Motor cooling 9 8 1 Fan MAD motors may only be operated with a fan These motors are cooled via air currents which are guided across the surface of the mo...

Page 207: ...r inlet space Fig 9 6 MAD ventilation Provide for the minimum distance of the air supply when designing the machine All fans are blowing fans Dirt and contaminants can reduce the flow rate of the fans and result in a thermal overload of the motors When the motors are operated in a dirty environment the availability of the system is increased by cleaning the fans and motor cooling fins at regular i...

Page 208: ... MAD Diameter for air tube connection for further details see motor dimension drawing 100 Ø 80 mm 130 Ø 100 mm 160 225 Ø 150 mm Tab 9 6 Connection diameter of fan shroud After the ventilation system has been installed a specific air vol ume flow has to be available at the motor see data on the mean air volume flow in the motor data sheet in chapter 4 For this reason the installed tube or air duct ...

Page 209: ... info norres de Internet www norres de Tab 9 7 Sources of supply for radial fans and connection accessories Elektror s radial fan names prefer red types for tube ventilation Motor frame size MAD Fan Air tube length 10 m Air tube length 15 m 100 D064M RD16 130 RD64 RD72 160 RD5 RD6 180 RD62 RD64 225 RD7 RD7 for 400V 50 Hz Tab 9 8 Preferred radial fan types For more detailed information about the ra...

Page 210: ...dmixed to the cooling water If the coolants additives or cooling lubricants used are too aggressive the motors may be damaged to an irreparable degree Use systems with a closed circuit and a fine filter 100 µm Observe the environmental protection and waste disposal in structions at the place of installation when selecting the coolant Aqueous solution Aqueous solutions ensure reliable corrosion pro...

Page 211: ...nsmission and to minimize the growth of bacteria in all parts of the system Bosch Rexroth recommends using coolant additives of NALCO Deutschland GmbH Depending on the size of the cooling system the user may use different addi tives in form of ready to use cooling water and water treatment kits Use of the following chemicals is designed for closed cooling systems and the following metallurgy Stain...

Page 212: ...rises not only the chemicals but also test methods service and equipment All these are made available to the user of the products Water quality of additional water Conductivity 20 µS cm e g purified water osmosis water a s o Total hardness 0 5 dH bzw 10 mg l CaCO3 Microbiology 100 KBE ml CFU ml Iron copper 0 1 mg l Turbidity free from turbidity substances Tab 9 11 Water quality of additional water...

Page 213: ...coolant inlet temperature has to be set in a temperature range of 10 40 C and may only amount to a maximum of 5 C below the existing ambient temperature to avoid Example 1 Ambient temperature 20 C Coolant inlet temperature to be set 15 40 C Example 2 Ambient temperature 30 C Coolant inlet temperature to be set 25 40 C 9 9 Motor temperature monitoring MAD MAF motors are fitted with two fixed temper...

Page 214: ...aracteristic of temperature measurement sensor KTY84 130 PTC For more information on the connection of temperature sensors please refer to chapter 8 7 Temperature sensor on page 184 9 10 Holding brake option 9 10 1 General The holding brake serves to hold axes which have come to a standstill It may only be used while the motor is at standstill or to carry out the brake test inte grated in the driv...

Page 215: ...rque is applied to the motor to check whether the brake has been completely released For additional information and data on the availability please refer to the functional firmware descriptions of Rexroth controllers Observe the commissioning related guidelines for holding brakes in chapter chapter 12 Operation of MAD MAF motors on page 247 9 10 2 Holding brakes safety instructions Observe the saf...

Page 216: ...cessively high temperatures can permanently weaken the permanent magnets and thus render the holding brake un usable If the air gap between armature and pole increases due to wear the function of the holding brake is no longer guaranteed 9 10 3 Selecting holding brakes General Brakes are either electrically clamping or electrically releasing Since there are functional differences between main spin...

Page 217: ...ques are physically conditionally different in static and dy namic operation Normal operation and EMERGENCY STOP event of faults In normal operation using the holding brake for clamping of a standstill axes the statistic holding torque M4 applies as indicated in the data sheets For EMERGENCY STOP to deactivate an axis n 10 min 1 a dynamic brak ing moment acts Mdyn sliding friction For fault condit...

Page 218: ... controllers and interfaces only The encoder data has to be parameterized in the controller The following table gives an overview of the compatibility Encoder option IndraDrive ADVANCED BASIC OPENLOOP BASIC SERCOS BASIC PROFIBUS BASIC ANALOG BASIC UNIVERSAL C0 M2 S2 compatible incompatible Tab 9 15 Encoder compatibility 9 11 3 Accuracy The accuracy of rotary encoders is divided into absolute accur...

Page 219: ...ys has to be observed The accuracy of encoder systems is only a subordinate factor for the preci sion of machining and positioning process of a plant Decisive factors of the precision that can be achieved are among others the functionality of the plant and the quality of the mechanical design 9 11 4 Encoder connection The position of the encoder connection cannot be changed For more de tailed info...

Page 220: ... driven has to be balanced without key The keyway length in the hub is independent of the length of the keyway Modifications to the keys can only be made by the users themselves and within their own responsibility Bosch Rexroth does not give any warranty for modified keys or motor shafts 9 12 3 Output shaft with shaft sealing ring If equipped with the optional radial shaft sealing ring according t...

Page 221: ...nliness and lubrication a service life of 5 000 10 000 h can be reached Vertical installation positions IM V3 IM V6 Motors with shaft sealing ring have protection class IP65 on the flange side The tightness is therefore only guaranteed for splash liquids Here it has to be noted that continuously incoming splash fluids accumulate between motor shaft and shaft sealing ring due to the adhesive forces...

Page 222: ...s align the drain hole downwards in relation to the motor installation position Mounting screws M6 DIN912 4 pcs for MAx225 Fig 9 12 Allowed position of the drain hole of the labyrinth seal example MAD130 To put the drain hole into the correct position the following working steps have to be carried out before the motor is mounted 1 Unscrew the mounting screws To facilitate unscrewing the screws hea...

Page 223: ...as they can occur when the motor is operated in connection with a cou pling Low noise running Thermally induced shaft expansion does not affect the machine accura cy Limitation Motors with A bearing are not available with brake High speed bearing The high speed bearing type code option H features a deep groove ball bearing of appropriately light construction and therefore allows very high speeds A...

Page 224: ...earing may only be operated with a continuous radial load Developing kinetic friction might damage the bearings Motors with a reinforced bearing have to be operated at a minimum with the following radial loads Frame size 130 160 180 225 Minimum radial load kN 1 1 5 2 Tab 9 19 Minimum radial load with reinforced bearing 214 265 Application notes MAD MAF Asynchronous Housing Motors Bosch Rexroth AG ...

Page 225: ...sch Rexroth Please contact our sales dep artment and forward application details Include selected bearing variant according to type code in the order name Set additional options Fig 9 14 Bearing selection flow diagram 9 13 3 Radial load axial load During operation both radial and axial act on the motor shaft and therefore on the bearings as well The machine construction and the motor type have to ...

Page 226: ...ad is applicable to all installation positions For this reason IndraDyn A motors are not suitable for machine elements which gen erate axial motor loads e g helical driving pinions Motor damage due to strikes onto the motor shaft NOTICE Do not strike the shaft end and do not exceed the allowed axial and radial forces of the motor When installing the motor vertically also observe the guidelines in ...

Page 227: ...section 2 n2 Machining speed tH2 Acceleration time t2 Machining time tB2 Deceleration time t22 Standstill time Fig 9 17 Mean speed calculation formula A complete machining cycle can consist of several sections with different speeds In this case the average has to be calculated from all sections Shaft load with frame size 100 MAD MAF Asynchronous Housing Motors 217 265 Application notes R911295781_...

Page 228: ... min 1 nm 2000 min 1 nm 4000 min 1 nm 8000 min 1 N Standard bearing A A side fixed bearing H High speed bearing Load limit for output shaft without key Load limit for output shaft with key nm Mean speed Fig 9 18 Shaft load with frame size 100 Lh 30 000 operating hours Shaft load with frame size 130 218 265 Application notes MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11...

Page 229: ...0 min 1 nm 4000 min 1 nm 7500 min 1 nm 500 min 1 nm 1000 min 1 nm 2000 min 1 nm 4000 min 1 nm 9000 min 1 N Standard bearing A A side fixed bearing V Reinforced bearing H High speed bearing Load limit for output shaft without key Load limit for output shaft with key nm Mean speed Fig 9 19 Shaft load with frame size 130 Lh 30 000 operating hours Shaft load with frame size 160 MAD MAF Asynchronous Ho...

Page 230: ...0 40 60 80 100 110 nm 500min 1 nm 1000min 1 nm 2000min 1 nm 4000min 1 nm 6000min 1 nm 8000min 1 F kN r x mm N Standard bearing A A side fixed bearing V Reinforced bearing H High speed bearing Load limit for output shaft without key Load limit for output shaft with key nm Mean speed Fig 9 20 Shaft load with frame size 160 Lh 30 000 operating hours Shaft load with frame size 180 220 265 Application ...

Page 231: ...g 9 21 Shaft load with frame size 180 Lh 30 000 operating hours Shaft load with frame size 225 Type V x mm F kN r 5 7 9 11 13 15 17 19 21 0 20 40 60 80 100 120 140 nm 500 min 1 nm 1000 min 1 nm 2000 min 1 nm 3500 min 1 nm 5000 min 1 nm 1 500 min Type N x mm F kN r 2 3 4 5 6 7 8 9 10 0 20 40 60 80 100 120 140 2 nm 1000 min 1 nm 2000 min 1 nm 3500 min 1 nm 5000 min 1 N Standard bearing V Reinforced ...

Page 232: ... radial forces No shaft extension permitted on the A side Bearing A Fig 9 23 Attaching drive elements Overdefined bearing In general it is absolutely necessary that overdefined bearings when attach ing drive elements The tolerances inevitably present in such cases will lead to additional forces acting on the bearing of the motor shaft and where appli cable to a considerably reduced service life of...

Page 233: ...bed without limiting the speed of the motor In addition there is no signifi cant thermally induced change in length in the vicinity of the connection of the motor output shaft Motor frame size MAD MAF Allowed circumferential radial forces Fradial_max in N Bearing A Bearing N H V 100B 1000 25 100C 1000 25 100D 1000 30 130B 1200 40 130C 1200 50 130D 1200 55 160B 1500 65 160C 1500 65 180C 1800 95 180...

Page 234: ...1 922 596 Internet www flender com JAKOB GmbH CoKG Daimler Ring 42 63839 Kleinwallstadt Germany Phone 49 0 6022 2208 0 Fax 49 0 6022 2208 22 Internet www jakobantriebstechnik de R W Antriebselemente GmbH Alexander Wiegand Strasse 8 63911 Klingenberg Germany Tel 49 0 9372 9864 0 Fax 49 0 9372 9864 20 Internet www rw kupplungen de 224 265 Application notes MAD MAF Asynchronous Housing Motors Bosch R...

Page 235: ...of the gear backlash increasing to an im permissible degree For this reason bevel gear pinions may only be directly attached to the motor shaft if the motor is equipped with an A bearing If bevel gear pinions have to be used nevertheless in connection with a different bearing variant no other drive elements may be used than self bearing drive elements which are connected to the motor shaft via axi...

Page 236: ...service life with increased radial force Otherwise the service life of the bearing is reduced to L10h Bearing service life according to ISO 281 Version 12 1990 Fradial Determined allowed radial force in N Newton Fradial_act Actually acting radial force in N Newton Fig 9 25 Calculating the bearing service life L10h if the allowed radial force Fradial is exceeded The actually acting radial force Fra...

Page 237: ...materials handling equipment portals Very strong 0 4 0 1 e g with punches presses Influence of an increased bearing temperature f3 Moderate up to 75 C 0 9 0 6 The bearing temperature depends on the degree of capacity utilization of the motor If a special high temperature grease is used Utilization 0 70 f3 1 Utilization 71 100 f3 0 99 0 7 strong 75 85 C 0 6 0 3 very strong 85 120 C 0 3 0 1 Influenc...

Page 238: ...th all rele vant application data load cycle axial and radial loads speeds Calculation and sizing of the bearings is based on the standard DIN ISO 281 The available grease service life of deep groove ball bearings and cylindrical roller bearings in MAD MAF motors is illustrated in the following diagrams Depending on the bearing type the diagram may include different character istic curves Grease s...

Page 239: ...g V Fig 9 28 Grease service life with frame size 130 Grease service life with frame size 160 BG160 0 10000 20000 30000 40000 50000 60000 70000 80000 1000 2000 3000 4000 5000 6000 7000 8000 9000 n min 1 m t f h 1 2 tf Grease service life without reduction factors nm Mean speed Characteristic curve of bearing N A H Characteristic curve of bearing V Fig 9 29 Grease service life with frame size 160 MA...

Page 240: ... Fig 9 30 Grease service life with frame size 180 Grease service life with frame size 225 BG225 t f h nm min 1 0 5000 10000 15000 20000 25000 30000 35000 40000 500 1000 1500 2000 2500 3000 3500 1 2 tf Grease service life without reduction factors nm Mean speed Characteristic curve of bearing N Characteristic curve of bearing V Fig 9 31 Grease service life with frame size 225 230 265 Application no...

Page 241: ...g quantity levels improved and defined by Bosch Rexroth Oscillating quantity level A stand ard design In level A Rexroth MAD MAF motors basically achieve better values than the values required by EN 60034 14 2004 For vibration severity grade A the measurement is only effective for the type depending RPM value Admissible vibration speeds Winding marks Measurement speed min 1 Vibration speed mm s Fr...

Page 242: ...d mm s Level B Level C 600 1800 0 44 0 28 1800 3600 0 7 0 45 3600 6000 1 1 0 71 6000 9000 1 77 1 12 9000 12000 2 76 1 8 12000 15000 4 44 2 8 Tab 9 24 Allowed oscillating velocities for frame sizes 100 130 Vibration severity grade diagram for frame size 100 130 Ⓑ Oscillating quantity level B according to EN 60034 14 2004 Ⓒ Oscillating quantity level C corresponding to Bosch Rexroth factory standard...

Page 243: ...g on measuring variables machine installa tion or measurement conditions please refer to EN 60034 14 Please note that the vibration behavior of attached or driven ma chine elements can also generate reactions to the motor which lead to early wear or failure in unfavorable cases Due to the system specific influences on the vibration behavior of the overall system the machine manufacturer has to det...

Page 244: ...ested from the responsible sales office The CE mark is attached to the motor nameplate of the motors Fig 9 34 CE mark 9 18 2 UR cUR listing MAD MAF motors were presented to Underwriters Laboratories Inc and have been approved by this UL authority The appropriate identification of the motors is specified on the motor name plate Fig 9 35 cUR mark 234 265 Application notes MAD MAF Asynchronous Housin...

Page 245: ...tolerances of shaft end and mounting flange according to DIN 42955 Vibration measurement according to DIN 2373 10 1 3 Customer test Since all MAD MAF motors undergo a standardized test procedure high volt age tests on the customer side are not required Motors and components could be damaged if they are subjected to repeated high voltage tests Destruction of motor components due to im properly exec...

Page 246: ...6 Highest allowed speed 17 UL sign 18 Fields for holding brake optional with holding torque rated voltage rated current 19 Company address 20 Rated speed 21 China RoHs 2 label 22 Designation of origin 23 Rated torque in operation mode S1 24 Rated current in operation mode S1 25 Rated power in operation mode S1 26 Operation mode S1 27 Motor rating in operation mode S6 28 Operation mode S6 44 29 Mat...

Page 247: ...lifting eyebolts at least meet the requirements of DIN 580 Before each transport ensure that the lifting eyebolts have been screwed down fully to the contact surface and that your selected lifting equipment and lifting method does not overstress the lifting eyebolts Please comply with DIN 580 on the transport of motors using the attached lifting eyebolts Non observance of the information in this s...

Page 248: ...DIN EN 60721 3 2 Tab 10 2 Allowed transport conditions Before transport empty the liquid coolant from the liquid cooled motors to avoid frost damage Transport by air If motor components with permanent magnets are shipped by air the DGR Dangerous Goods Regulations of the IATA International Air Transport Association for hazardous materials of class 9 which also include magne tized substances and obj...

Page 249: ... Classification of biological environmental conditions 1B1 Classification of chemically active materials 1C1 Classification of mechanically active materials 1S10 Classification of mechanical ambient conditions 1M11 Tab 10 3 Allowed classes of ambient conditions during storage For a better overview some essential environmental influencing variables of the previously mentioned classifications are li...

Page 250: ...ings 2 Replace encoder 3 Resurface the holding brake 4 Check the electric contacts to verify that they are free from corrosion Tab 10 5 Measures before commissioning motors that have been stored over a prolonged period of time Cable and plug connector Storage time Measures prior to commissioning 1 year None 1 5 years Check the electric contacts to verify that they are free from corro sion 5 years ...

Page 251: ...r details see dimension drawing Ad ditional eyelets can simplify the transport and handling of the mo tors 11 2 Mechanical attachment 11 2 1 Motor attachment Fastening screws To attach the motors properly and safely to the machine Bosch Rexroth rec ommends the following screws and washers for attachment Motor frame size 100 Pan head screw DIN EN ISO 4762 M12 x 8 8 and Washer DIN EN ISO 28738 Motor...

Page 252: ...s and tightening torque of the screws Foot mounting Before attaching the MAD MAF motors according to the foot mounting meth od observe the clearance from the center of the motor shaft to the bottom edge of the foot specified in the particular motor dimension drawing Com pare this dimension with the connection dimension on the machine side The mounting holes and clearances correspond to the gen era...

Page 253: ...ng holes and tightening torque of the screws on page 242 4 MAD130 225 Reattach the air baffles to the motor Frame size Motor attachment type Number of mount ing holes Surface roughness of the screw on sur face to the machine 100 Mounting feet 4 pcs 4 Rz32 130 Foot plates 2 pcs 160 Mounting feet 4 pcs 180 Via stator profile 225 Mounting feet 4 pcs Tab 11 2 Foot mounting MAD MAF Asynchronous Housing...

Page 254: ...of flange mounting Avoid damaging the plant sides receptacle fit In case of foot mounting Align the center line of the motor shaft flush with the connection shaft of the machine Also observe the guidelines regarding foot mounting in this chapter Connect the motor to the machine observe tightening torques Check whether the connection is firm and accurate before carrying out any further steps After ...

Page 255: ...ors according to the instructions in the chapter 8 Connection technology The connection diagrams of the product documentation serve to create system circuit diagrams The drive components have to be connected in the machine exclusively according to the machine manufacturer s system circuit diagrams 11 4 2 Additional ground conductor on motors When being connected some of the motors have to be equip...

Page 256: ...246 265 MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 257: ...he MAD motor or the external cooling system sup plying the MAF motor and check them to verify that they are in a proper condition Comply with the manufacturer s instructions 2 Commission the drive system according to the instructions of the corre sponding product documentation The corresponding information is pro vided in the functional descriptions of the drive controllers 3 Record all measures t...

Page 258: ...itch of the machine 6 Secure the machine against accidental movements and against unau thorized operation 7 Wait until the discharging time of the electrical systems has elapsed and then disconnect all electrical connections 8 Before disassembling the motor and if applicable the fan unit secure them against dropping or moving and afterwards disconnect the me chanical connections 9 Record all measu...

Page 259: ...ce plan 12 5 2 Measures Risk of injury due to moving elements Risk of injury due to hot surfaces WARNING Do not carry out any maintenance measures while the machine is run ning Before starting maintenance switch off the controller and the machine and wait until the discharge time of the electrical systems has elapsed While carrying out maintenance work secure the machine such that it cannot restar...

Page 260: ...operat ed high temperatures have to be expected on the fan housing Risk of burns CAUTION Ensure adequate contact protection and wait until the motor has cooled down Ensure that there are no combustible and flammable materials in the en vironment of the hot fan While voltage is applied the motor restarts automatically e g after a power failure Risk of injuries CAUTION Do not stay within the danger ...

Page 261: ...ut the plug under tensile load in order to avoid inadequate tightness of this plug in connection If necessary attach the connecting cable in flush direction with the plug and provide strain relief at a close distance 4 Check the motor fan and the air circulation for proper functioning 5 Record all maintenance measures in the machine maintenance plan 1 Mounting screws 4 pcs Fig 12 1 MAD fan illustr...

Page 262: ...ller running untrue Imbalance of rotating parts Clean the device If there is still an imbalance after cleaning exchange the device Overtemperature of fan motor Ambient temperature too high If possible reduce the surrounding air temperature Unallowed operating point Check the operating point Inadequate cooling Improve the cooling system Please contact your Rexroth sales partner in case of other fai...

Page 263: ...brake has to be resurfaced as described in step 4 4 Resurfacing process Recommended resurfacing Interval 1x Resurfacing speed 100 min 1 duration 30 s Program Supplied with 500 ms clock pulses Tab 12 4 Recommended resurfacing of motor holding brakes Once the holding torque specified on the data sheets is reached the holding brake is ready for operation If the holding torque specified on the data sh...

Page 264: ...ng out maintenance work secure the machine such that it cannot restart or be used by unauthorized persons Do not work on hot surfaces Possible causes for the malfunctioning of MAD MAF motors can be limited to the following areas Motor cooling circuit or fan function and temperature behavior Internal temperature sensor Motor encoder or encoder connection Mechanical damage of the motor Mechanical co...

Page 265: ...of damage 3 Restore the original parameters Check the sizing of the drive if require ments have been changed 4 Contact the machine manufacturer 12 6 3 High motor temperature values but housing temperature is normal State The diagnostic system of the controller shows unusually high winding temper ature values via display or operator software However the temperature of the motor housing is normal Po...

Page 266: ...r data in controller 4 Motor machine element connection has loosened 5 Encoder defective Countermeasures 1 Check wiring according to interconnection diagram of machine and check cables for damage 2 Check shielding if necessary increase effective contact surfaces of shielding 3 Correct the parameterization Observe the commissioning log 4 Check the mechanical connection Do not continue to use damage...

Page 267: ...End users in the EU are legally bound to return used batteries and accumula tors Outside the validity of the EU Directive 2006 66 EC the particularly ap plicable regulations must be followed Batteries and accumulators can contain hazardous substances which can harm the environment or people s health when improperly stored or disposed of After use the batteries or accumulators contained in Rexroth ...

Page 268: ...258 265 MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 269: ...th com Additional information on service repair e g delivery addresses and training can be found on our internet sites Service worldwide Outside Germany please contact your local service office first For hotline numbers refer to the sales office addresses on the internet Preparing information To be able to help you more quickly and efficiently please have the following information ready Detailed d...

Page 270: ...260 265 MAD MAF Asynchronous Housing Motors Bosch Rexroth AG R911295781_Edition 11 ...

Page 271: ... 200 Coolant additives 201 Ready to use cooling water 201 Water Treatment Kits 202 Coolant supply 253 Coolant supply temperature 19 203 Cooling mode 143 Cooling water treatment 202 Coupling 244 Couplings 223 Customer test 235 Cycle duration 19 Cylindrical roller bearing 213 D De rating 20 Deep groove ball bearing 212 Degree of protection 192 Delivery status 235 Device connector see connection tech...

Page 272: ...see also bearings 212 Motor cooling 196 198 Coolant inlet temperature 203 Coolants 200 Fan 196 Prewarning temperature 204 Shut off temperature 204 Motor encoder 145 Motor encoder see also encoder 207 Motor fan 250 Motor frame size 143 Motor length 143 Motor paint Additional paint 196 Motor type plate 236 N Number of pole pairs 19 O Operating conditions 189 Operation 247 Operation modes 17 Operatio...

Page 273: ...8 Technical data MAF160 92 Technical data MAF180 100 Technical data MAF225 108 Technical data of MAD100 22 Terminal box see connection techniques 173 Test Equipment grounding conductor 235 High voltage test 235 Insulation resistance 235 Thermal time constant 19 Tightness 195 Torque constant 18 Transmission element Fitting 245 Transport 237 Transport conditions 238 Troubleshooting 254 Type plate 23...

Page 274: ...Notes 264 265 MAD MAF Asynchronous Housing Motors ...

Page 275: ...Notes MAD MAF Asynchronous Housing Motors 265 265 ...

Page 276: ...Bosch Rexroth AG Bgm Dr Nebel Str 2 97816 Lohr a Main Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911295781 R911295781 DOK MOTOR MAD MAF PR11 EN P ...

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