Bosch Rexroth IndraControl VEP 30.4 Manual Download Page 1

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Electric Drives

and Controls

Pneumatics

Service

Linear Motion and

Assembly Technologies

Hydraulics

Summary of Contents for Rexroth IndraControl VEP 30.4

Page 1: ...Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics ...

Page 2: ... the event of the grant of a patent or the registration of a utility model or design DIN 34 1 Validity The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract All rights are reserved with respect to the content of this documentation and the availa bility of the product Published by Bosch Rexroth AG Bgm Dr Nebel S...

Page 3: ...ection Against Contact With Electrical Parts and Housings 17 3 3 2 Protective Extra Low Voltage as Protection Against Electric Shock 18 3 3 3 Protection Against Dangerous Movements 18 3 3 4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting 20 3 3 5 Protection Against Contact With Hot Parts 20 3 3 6 Protection During Handling and Mounting 21 3 3 7 Battery Safety 2...

Page 4: ...Control VEP30 4EFU 5123C MBD NNN NN FW 55 5 1 13 Dimensions of the IndraControl VEP40 4DBU 5123C MBD NNN NN FW 56 5 1 14 Dimensions of the IndraControl VEP50 4DEU 5123C MBD NNN NN FW 58 5 2 Housing Dimensions of the IndraControl Devices with ATOM Processor 60 5 2 1 Dimensions of the IndraControl VEP30 4EFN 512NN A2D NNN NN FW 60 5 2 2 Dimensions of the IndraControl VEP40 4DBN 512NN A2D NNN NN FW 6...

Page 5: ...bus Module 90 PROFIBUS Interfaces X7P 90 Technical Data of the PROFIBUS Master Interface 91 Status and Diagnostic Displays of the PROFIBUS Master 91 7 3 Fieldbus Interface X7E3 and X7E4 91 8 Maintenance and Installation 93 8 1 General Information 93 8 2 LC Display 93 8 3 CMOS Battery 93 9 Software 95 9 1 General Information 95 9 2 Windows Embedded CE 6 0 96 9 2 1 First Commissioning with Windows E...

Page 6: ...gineering 118 General Information 118 Enable and Disable Remote Engineering 119 9 3 5 Configuration of the Network Parameters at the Operating Station 120 9 3 6 Operation at the Configuration Station Project Planning 121 Connect to Operating Station 121 Remote Engineering 121 Disconnect from Operating Station 122 9 4 Important Notes on Projecting a VEP Device with Windows XP Embedded 122 10 Enviro...

Page 7: ...Page 11 2 2 Storage Media 131 12 Service and Support 133 Index 135 DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG V 139 Table of Contents ...

Page 8: ...Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal VI 139 ...

Page 9: ...ont panel with touch screen consists of a 5 mm thick aluminium panel with beveled edges covered by a chemical resistant polyester foil The appli cation software is operated via the touch sensitive interface of the display Touch screen and foil keyboard The front panel with foil keyboard and touch screen consists of a 5 mm thick aluminium panel with beveled edges covered by a chemical resistant pol...

Page 10: ...P 20 Pentium M 600 MHz 512 MB 213 mm 8 4 Touch screen Rexroth design R911170857 VEP30 4EFU 512NC MAD 1G0 NN FW Indra Logic IP 20 Pentium M 600 MHz 512 MB 304 mm 12 Touch screen Rexroth design R911170858 VEP40 4DBU 512NC MAD 1G0 NN FW Indra Logic IP 20 Pentium M 600 MHz 512 MB 381 mm 15 Touch screen Rexroth design R911170859 VEP50 4DEU 512NC MAD 1G0 NN FW MLP IP 20 Pentium M 1 GHz 512 MB 213 mm 8 4...

Page 11: ...case of error the device is switched off to prevent the destruction of the electronic components 1 1 4 Variants of ATOM Devices The IndraControl VEP 4 Embedded Terminals are provided as different var iants They differ in the display size as well as in the design of the PC Box and the housing Devices Degree of pro tection Processor memory Display size Front type Order number and type designation co...

Page 12: ...unit of the PC box All PC boxes feature a 24 V power supply unit and is only cooled passively Voltage and internal temperature of the PC boxes are monitored In case of error the device is switched off to prevent the destruction of the electronic components 1 1 5 Front Panels of the IndraControl VEP 4 Devices Fig 1 6 Front panels of the IndraControl VEP 4 1 2 Operating System For license reasons In...

Page 13: ...he following requirements must be met to en sure appropriate use of the products Anyone handling one of the Rexroth products in any way has to read and understand the respective safety related guidelines as well as the instruc tions on intended use Hardware products have to remain in their original state i e no modifi cation regarding the design is allowed Software products must not be decompiled ...

Page 14: ...pes with different equipment and different interfaces are available Typical areas of application of the IndraControl VEP 4 are Handling systems and assembly systems Packaging machines Printing machines and paper converting machines Machine tools The IndraControl VEP 4 may only be operated under the assembly conditions and installation conditions in the specified position of application and under t...

Page 15: ... consists of several devices or systems interconnected for a de fined purpose and on a defined site which however are not intended to be placed on the market as a single functional unit Machine A machine is the entirety of interconnected parts or units at least one of which is movable Thus a machine consists of the appropriate machine drive ele ments as well as control and power circuits which hav...

Page 16: ...ctions before initial commissioning of the components of the electric drive and control system in order to eliminate the risk of injury and or property damage You must follow these safety instructions Bosch Rexroth is not liable for damages resulting from failure to observe the safety instructions Read the operating maintenance and safety instructions in your language before commissioning If you f...

Page 17: ...allation manufacturer is responsible for compliance with the limit values as prescribed in the national regulations The technical data connection and installation conditions of the compo nents are specified in the respective application documentations and must be followed at all times National regulations which the user must take into account European countries In accordance with European EN stand...

Page 18: ...ting hitting Risk of injury by improper handling of batteries Risk of injury by improper handling of pressurized lines Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 16 139 Safety Instructions for Electric Drives and Controls ...

Page 19: ...isconnect electric components from the mains or from the pow er supply unit Secure the electric component from reconnection With electric components observe the following aspects Always wait 30 minutes after switching off power to allow live capacitors to discharge before accessing an electric component Measure the elec trical voltage of live parts before beginning to work to make sure that the eq...

Page 20: ...on 3 3 2 Protective Extra Low Voltage as Protection Against Electric Shock Protective extra low voltage is used to allow connecting devices with basic in sulation to extra low voltage circuits On components of an electric drive and control system provided by Bosch Rexroth all connections and terminals with voltages between 5 and 50 volts are PELV Protective Extra Low Voltage systems It is allowed ...

Page 21: ...tions applicable to the installation or machine must be taken into consideration Unintended machine movements or other malfunctions are pos sible if safety devices are disabled bypassed or not activated To avoid accidents injury and or property damage Keep free and clear of the machine s range of motion and moving machine parts Prevent personnel from accidentally entering the machine s range of mo...

Page 22: ...earing aids in proximity to electric components Persons with heart pacemakers and metal implants are not allowed to enter the following areas Areas in which components of the electric drive and control systems are mounted commissioned and operated Areas in which parts of motors with permanent magnets are stored repaired or mounted If it is necessary for somebody with a heart pacemaker to enter suc...

Page 23: ...ety goggles safety shoes safety gloves for example Do not stand under hanging loads Immediately clean up any spilled liquids from the floor due to the risk of falling 3 3 7 Battery Safety Batteries consist of active chemicals in a solid housing Therefore improper handling can cause injury or property damage Risk of injury by improper handling Do not attempt to reactivate low batteries by heating o...

Page 24: ...be environmentally friendly Dispose of agents harmful to the environment separately from other waste Observe the national regulations of your country 3 4 Explanation of Signal Words and the Safety Alert Symbol The Safety Instructions in the available application documentation contain spe cific signal words DANGER WARNING CAUTION or NOTICE and where required a safety alert symbol in accordance with...

Page 25: ...on compliance with this safety instruction property damage could occur DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 23 139 Safety Instructions for Electric Drives and Controls ...

Page 26: ...Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 24 139 ...

Page 27: ...ized mounting cut out and an even mounting surface Burn in effects due to permanent and bright display use NOTICE Use a screen saver or switch off the device time controlled to avoid burn in effects Surfaces colors and their structure may diverge from each other slightly Also the height and shape of the embossings may diverge from each other The specified IP degree of protection can only be provid...

Page 28: ...sch design Color RAL 7024 graphite gray Degree of protection Front panel IP 65 acc to DIN 40 050 IEC 529 Front type 1 according to NEMA UL USB connection on the front panel IP 65 not on all variants Overall device IP 20 Fig 4 2 Technical data of the IndraControl VEP 40 4xx front panel 4 1 4 IndraControl VEP 50 4xx VEP 50 4xx Display 381 mm TFT 15 1024 768 pixels 262 144 colors Operation Touch scre...

Page 29: ...Emitted interference and surge immunity Umax 35 V for t 100 ms Max input current 1 5 A for DC 24 V Max inrush current 7 A 6 ms Max power consumption for maximum configuration 36 W Fig 4 4 Technical data of the IndraControl VEP 4 Visu and IndraLogic devices 4 3 Technical Data of the MLP Devices PC box Processor Intel Ultra Low Voltage Celeron 1GHz integrated graphics controller RAM 512 MB Compact F...

Page 30: ...t VAP01 1H W23 024 010 NN 24 V 0 V 24 VDC Overvoltage Overvoltage acc to EN60742 isolated arrangement N conductor Use only with permission of the operator 230 V power supply operator terminals service plug receptacle s category I Overvoltage PE bars are to be installed preferably on the mounting plate In case of isolated PE bars both ends must be connected to the mounting plate by means of copper ...

Page 31: ... Fig 4 7 Wiring 400 V Danger to life by high electrical voltage DANGER Connect power supply units which generate protective extra low voltage PELV 24 V only to supply voltages for which they are designed Ob serve the overvoltage categories see Wiring 400 V on page 29 Do not apply the supply voltage to the protective extra low voltage PELV 4 5 Capacitor Pack as Short Time UPS The short time UPS con...

Page 32: ...l strength Max vibration Frequency range 10 to 150 Hz Excursion 0 075 mm for 10 57 Hz Acceleration 1 g for 57 to 150 Hz acc to EN 600068 2 6 Max shock 15 g 11 ms acc to EN 60068 2 27 No breakdown of the function Max shock 15 g 11 ms acc to EN 60068 2 27 No breakdown of the function Degree of pollution 2 2 2 Overvoltage cate gory 2 Fig 4 8 Ambient conditions Damage due to humidity caused during tra...

Page 33: ...gency stop devices EN 60529 Degrees of protection including housings and installa tion compartments EN 60068 2 6 Vibration test EN 60068 2 27 Shock test EN 60721 3 1 to 3 Classification of ambient conditions UL 508 Industrial Control Equipment Fig 4 10 Used standards 4 9 CE Marking 4 9 1 Declaration of Conformity The electronic products described in this project planning manual comply with the req...

Page 34: ...chine Therefore they are to be in cluded in the declaration of conformity of the machine manufacturer The standard EN 60204 1 safety of machinery general requirements on the electrical equipment of the machines can be used for the electrical equipment of the machines Loss of CE conformity due to modifications on the device NOTICE The CE marking is only valid for the device in its delivery status A...

Page 35: ...hich the Embedded Terminal and the capacitor pack is situated e g the internal tem perature of the control cabinet or in an operator panel housing Surrounding air tempera ture Service life Maintenance interval 45 48 000 h 5 years at continuous oper ation Fig 4 12 Service life and maintenance interval of the capacitor pack If you do not know exactly the conditions Bosch Rexroth recommends you to ex...

Page 36: ...Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 34 139 ...

Page 37: ...IndraControl Devices with Pentium M Processor 5 1 1 Dimensions of the IndraControl VEP30 4EFN 512NN MAD NNN NN FW Fig 5 1 Front view DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 35 139 Dimensions ...

Page 38: ...Fig 5 2 Side view Fig 5 3 Top view Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 36 139 Dimensions ...

Page 39: ...5 1 2 Dimensions of the IndraControl VEP40 4DBN 512NN MAD NNN NN FW Fig 5 4 Front view DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 37 139 Dimensions ...

Page 40: ...Fig 5 5 Side view Fig 5 6 Top view Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 38 139 Dimensions ...

Page 41: ...5 1 3 Dimensions of the IndraControl VEP50 4DEN 512NN MAD NNN NN FW Fig 5 7 Front view DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 39 139 Dimensions ...

Page 42: ...Fig 5 8 Side view Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 40 139 Dimensions ...

Page 43: ...9 Top view 5 1 4 Dimensions of the IndraControl VEP40 4EIN 512NC MAD NNN NN FW Fig 5 10 Front view DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 41 139 Dimensions ...

Page 44: ...Fig 5 11 Side view Fig 5 12 Top view Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 42 139 Dimensions ...

Page 45: ...5 1 5 Dimensions of the IndraControl VEP50 4DFN 512NC MAD NNN NN FW Fig 5 13 Front view DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 43 139 Dimensions ...

Page 46: ...Fig 5 14 Side view Fig 5 15 Top view Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 44 139 Dimensions ...

Page 47: ...imensions of the IndraControl VEP30 4AON 512NN MAD NNN NN FW Fig 5 16 Front view Fig 5 17 Side view DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 45 139 Dimensions ...

Page 48: ...18 Top view 5 1 7 Dimensions of the IndraControl VEP40 4APN 512NN MAD NNN NN FW Fig 5 19 Front view Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 46 139 Dimensions ...

Page 49: ...Fig 5 20 Side view Fig 5 21 Top view DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 47 139 Dimensions ...

Page 50: ...5 1 8 Dimensions of the IndraControl VEP50 4AQN 512NN MAD NNN NN FW Fig 5 22 Front view Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 48 139 Dimensions ...

Page 51: ...Fig 5 23 Side view DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 49 139 Dimensions ...

Page 52: ...24 Top view 5 1 9 Dimensions of the IndraControl VEP30 4EFU 512NC MAD NNN NN FW Fig 5 25 Front view Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 50 139 Dimensions ...

Page 53: ...Fig 5 26 Side view Fig 5 27 Top view DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 51 139 Dimensions ...

Page 54: ...Dimensions of the IndraControl VEP40 4DBU 512NC MAD NNN NN FW Fig 5 28 Front view Fig 5 29 Side view Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 52 139 Dimensions ...

Page 55: ...0 Top view 5 1 11 Dimensions of the IndraControl VEP50 4DEU 512NC MAD NNN NN FW Fig 5 31 Front view DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 53 139 Dimensions ...

Page 56: ...Fig 5 32 Side view Fig 5 33 Top view Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 54 139 Dimensions ...

Page 57: ...Dimensions of the IndraControl VEP30 4EFU 5123C MBD NNN NN FW Fig 5 34 Front view Fig 5 35 Side view DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 55 139 Dimensions ...

Page 58: ...6 Top view 5 1 13 Dimensions of the IndraControl VEP40 4DBU 5123C MBD NNN NN FW Fig 5 37 Front view Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 56 139 Dimensions ...

Page 59: ...Fig 5 38 Side view Fig 5 39 Top view DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 57 139 Dimensions ...

Page 60: ...5 1 14 Dimensions of the IndraControl VEP50 4DEU 5123C MBD NNN NN FW Fig 5 40 Front view Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 58 139 Dimensions ...

Page 61: ...Fig 5 41 Side view Fig 5 42 Top view DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 59 139 Dimensions ...

Page 62: ... Devices with ATOM Processor 5 2 1 Dimensions of the IndraControl VEP30 4EFN 512NN A2D NNN NN FW Fig 5 43 Front view Fig 5 44 Side view Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 60 139 Dimensions ...

Page 63: ...45 Top view 5 2 2 Dimensions of the IndraControl VEP40 4DBN 512NN A2D NNN NN FW Fig 5 46 Front view DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 61 139 Dimensions ...

Page 64: ...Fig 5 47 Side view Fig 5 48 Top view Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 62 139 Dimensions ...

Page 65: ...5 2 3 Dimensions of the IndraControl VEP50 4DEN 512NN A2D NNN NN FW Fig 5 49 Front view DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 63 139 Dimensions ...

Page 66: ...Fig 5 50 Side view Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 64 139 Dimensions ...

Page 67: ...51 Top view 5 2 4 Dimensions of the IndraControl VEP30 4AON 512NC A2D NNN NN FW Fig 5 52 Front view DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 65 139 Dimensions ...

Page 68: ...Fig 5 53 Side view Fig 5 54 Top view Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 66 139 Dimensions ...

Page 69: ...5 2 5 Dimensions of the IndraControl VEP40 4APN 512NC A2D NNN NN FW Fig 5 55 Front view DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 67 139 Dimensions ...

Page 70: ...Fig 5 56 Side view Fig 5 57 Top view Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 68 139 Dimensions ...

Page 71: ...5 2 6 Dimensions of the IndraControl VEP50 4AQN 512NN A2D NNN NN FW Fig 5 58 Front view DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 69 139 Dimensions ...

Page 72: ...Fig 5 59 Side view Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 70 139 Dimensions ...

Page 73: ...otection IP 65 DANGER Ensure that the mounting surface of the Embedded Terminal is free of impurities and has to be provided with sufficient mechanical strength and flatness These criteria influence the required degree of protection IP to a great extent Further required measures are to be taken depending on the mounting location e g the stabilization of the mounting frame 1 Create a mounting cut o...

Page 74: ...Mounting torques M2 5 0 4 Nm M3 0 7 Nm M4 1 4 Nm M5 2 8 Nm Fig 5 61 Mounting torques 5 3 3 Mounting Dimensions of the IndraControl VEP 30 4EF and VEP 30 4AO Fig 5 62 Mounting dimensions of the IndraControl VEP 30 4EF and VEP 30 4AO Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 72 139 Dimensions ...

Page 75: ...e IndraControl VEP 40 4DB and VEP 40 4AP 5 3 5 Mounting Dimensions of the IndraControl VEP 40 4EI 318 mounting cut out 258 mounting cut out Fig 5 64 Mounting dimensions of the IndraControl VEP 40 4EI DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 73 139 Dimensions ...

Page 76: ...f the IndraControl VEP 50 4DE and VEP 50 4AQ Fig 5 65 Mounting dimensions of the IndraControl VEP 50 4DE and VEP 50 4AQ Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 74 139 Dimensions ...

Page 77: ...IndraControl VEP 50 4DF 338 mounting cut out 375 mounting cut out Fig 5 66 Mounting dimensions of the IndraControl VEP 50 4DF DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 75 139 Dimensions ...

Page 78: ...Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 76 139 ...

Page 79: ...mal mode LED green off No DC 24 V supply volt age Check the supply volt age at the power supply unit HDD LED yellow Hard disk access Temp LED off Temperature in safe range LED flashes red Temperature 50 C Reduce surrounding air temperature Fan might possibly be connected UPS LED off Normal mode LED red Device is currently oper ating in battery mode i e no power supply is available Restore supply v...

Page 80: ...side of the display with L1 to L8 The state of the machine function keys can be read in different ways Pressed machine function keys are transmitted as PS 2 signals to the PC The software reads the machine function keys from the device and trans mits them to the application Key codes of the machine function keys Keys Code L1 to L8 CTRL ALT SHIFT LEFT x ASCII block x 1 to 8 no numeric block R1 to R...

Page 81: ...um power consumption is exceeded a message dis plays that the USB devices are disabled The USB devices are enabled as soon as the power consumption of one USB connector is below 500 mA Not all USB devices are recognized The Windows CE operating system does not support all USB devi ces Devices that require a special USB driver which is not inte grated in the system cannot be operated at the USB int...

Page 82: ... is set in the BIOS of the ATOM devices 6 6 Reset Button The Reset button on the side of the PC box resets the device The device re starts 6 7 External Fan Connection on the Pentium M Devices The external fan connection is only available for Pentium M devices The IndraControl VEP 4 devices can be cooled passively in the specified range see chapter 4 6 Ambient Conditions on page 29 This means the d...

Page 83: ...the XS1 voltage supply connector there are three LEDs on the PC box The meaning of the LEDs is listed in the following table LED Color Function H1 Green Supply voltage is OK H2 Yellow Application dependent H3 Red Application dependent Fig 6 8 LEDs on the PC box H2 and H3 LEDs can be activated by the respective application LEDs PC box of VEP ATOM devi ces Next to the voltage supply connector XS1 th...

Page 84: ...low the permissible limit One of the monitored voltages is outside the permissible range The device temperature exceeds the permissible limit The analog or digital watchdog is expired and displays WD_ERR The reset button was pressed which caused a reset Please find the characteristics of the ready contact in the following table Switching capacity 0 5 A and 30 V Response time 4 ms Dropout time 3 ms...

Page 85: ...SU devices Pentium M MTX VISU devices VEP40 4EIN and VEP50 4DFN Fig 7 2 Pin assignment MTX VISU devices Pentium M IndraLogic devices VEP30 4EFU VEP40 4DBU and VEP50 4DEU Fig 7 3 Pin assignment IndraLogic devices Pentium M MLP devices VEP30 4EFU VEP40 4DBU and VEP50 4DEU DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 83 139 Pin Assignments ...

Page 86: ...ficient shielding NOTICE Use only shielded cables and metallic conductive connector or coupling hous ings with large area shield support 7 2 2 Overview VEP Pentium M devices Designa tion at the housing Connection type Connector type integrated Mating connector or line from outside XCF1 2 Compact Flash socket CF1 primary Master CF2 primary Slave CF socket CF card X7E1 X7E2 Network connection Ethern...

Page 87: ... outside XCF1 2 Compact Flash socket CF1 primary Master CF2 primary Slave CF socket CF card XETH Network connection Ethernet 10 Base T or 100 Base X RJ45 female con nector 8 pin RJ45 connector twisted pair 8 wire XUSB1 2 USB interfaces USB 1 and USB 2 USB female con nector type A 4 pin USB connector 4 pin XS1 DC 24 V voltage supply Connector strip SL pin spacing 3 5 mm 3 pin Female connector strip...

Page 88: ...opper wire only Tighten the screw terminals with a mounting torque of 5 5 lb in 0 6 Nm Damage of the Embedded Terminal caused by polartiy reversal and too high input voltages NOTICE The IndraControl VEP 4 devices are designed reverse voltage protected Polarity reversal of the 24 V voltage supply at the XS1 connector does not damage the device Overvoltage more than 36 V and more than 500 ms dam age...

Page 89: ...s and uncontrolled machine move ments by removing the Compact Flash card if voltage is applied NOTICE Before inserting or removing the Compact Flash card do switch off the device Inserting or removing under voltage can freeze the system or cause a blue screen In some cases the file system or the Compact Flash card can be de stroyed Use only Compact Flash cards that are released for the relevant de...

Page 90: ...le length 100 m max Cable type Shielded twisted pair Transmission rate 10 100 MBit s 1 GBit for ATOM devices Fig 7 15 Ethernet network connection Fig 7 16 Pin assignment Ethernet interface VEP Pentium devices The VEP Pentium M devices feature two Ethernet interfaces X7E1 and X7E2 which can be operated with 10 100 MBit Ethernet interfaces of the VEP Pen tium devices LED link On Connection to networ...

Page 91: ...ce X7S1 and X7S2 The SERCOS interface is only available for VEP MLP devices With these SERCOS III interfaces the device can be connected to the SERCOS bus devices RJ45 female connector 8 pin Type Ethernet 10 Base T 100 Base X Cable length Maximum 100 m Cable type Shielded twisted pair Transmission rate 10 or 100 MBit s Fig 7 19 Ethernet network connection Fig 7 20 Pin assignment of the SERCOS inte...

Page 92: ...tion to network is available Off No connection LED status On Communication is running Off No communication Fig 7 24 Diagnostic display of the SERCOS interface 7 2 9 Fieldbus Module PROFIBUS Interfaces X7P This interface is only available for IndraControl VEP 4 devices with PROFIBUS configuration PIN Signal designation PIN Signal designation 1 RGND reference potential 2 NC 3 RxD TxD P transmit rece...

Page 93: ...ated Further meanings of the display during the initialization phase are listed in fig 7 27 Diagnostic display of the PROFIBUS fieldbus module on page 91 LED BUS red On Bus error and missing bus connection Flashing Slave diagnostic is pending Off No error bus ok LED stat green On Communication is running Flashing No configuration On Configuration OK Fig 7 27 Diagnostic display of the PROFIBUS fiel...

Page 94: ...nnection LED status On Communication is running Off No communication Fig 7 30 Diagnostics display of the Ethernet fieldbus interface The Ethernet based fieldbus interfaces are not yet supported with the current IndraLogic installation Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 92 139 Pin Assignments ...

Page 95: ...se any solvents e g diluents Do not use compressed air steam jet and high pressure cleaning devices At least once a year check all plug and terminal connections of the com ponents regarding proper tightness and possible damage Check that cables are not broken or crushed Replace damaged parts immediately Check the fan at least once a year Risk of injury by rotating fan impeller DANGER The fan impel...

Page 96: ... NOTICE The control must be switched on when the battery is exchanged Open the battery case when the control is switched on and pull the battery with the plastic strap out of the housing Insert the new battery and lock the battery cover again Use only CR2450 battery type The order code of the spare batteries is CAP01 1 B2 Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Emb...

Page 97: ...tem Languages German English Fig 9 1 Firmware types Order code Description SWL VEP IL xxVRS D0 IndraLogic WinCE license for Windows CE operating system SWS WINSTU RUN xxVRS D0 WCE1K5 WinStudio runtime license for Windows CE operating system Max 1 500 variables 256 array elements 32 class elements SWS WINSTU RUN xxVRS D0 WCE4K WinStudio runtime license for Windows CE operating system Max 4 000 vari...

Page 98: ...indows CE All settings made under Windows CE are saved in the Windows CE registration database Save any changes made via the Save Reg istry tool in order to save the settings permanently in the registra tion database The SaveRegistry exe application is filed in the Windows directory If the boot boo file in the root directory of the Compact Flash card is deleted the IndraControl VEP 4 behaves like ...

Page 99: ...n automatically starts during the first commissioning after the calibration of the touch screen Alternatively this tool can be started via the Rexroth CE Settings desktop icon or via the start menu Start Programs Tools Rexroth CE Settings Rexroth CE Settings Ethernet Adapter General Information In the Ethernet Adapter tab the Ethernet adapter of the IndraControl VEP 4 device can be configured Fig ...

Page 100: ...lled on Windows CE can be set The application selected in this tab is directly started after the Windows CE restart Fig 9 5 Rexroth CE Settings Application Settings Visualization Components that can be selected under Visualization depend on the file structure under StorageCard Rexroth Visu All filed components there are displayed Control Components that can be selected under Control depend on the ...

Page 101: ...untime of the control Screen resolution Display of the screen resolution User RAM size Display of the RAM that is available for the user Setting data Display of the memory location of the device settings Electronic Type Plate The electronic type plate displays the contents of the so called device pass port The hardware can be identified via the electronic type plate as parts number short designati...

Page 102: ...ing is switched on can be set under Win dows CE in the Display Properties The Display Properties can be displayed via right mouse click on the desktop or via Start Settings Control pan el Display The default value is ten minutes Avoid waiting times longer than five minutes to ensure a longer service life of the backlight Fig 9 9 Display Properties Backlight dimming The modified values for the back...

Page 103: ... 2 seconds Danger of destruction of the touch screen if operated with inappropriate objects e g screwdriver NOTICE Operate the touch screen only with your finger or with a touch pen Text Input via the Virtual Keyboard To enter texts a virtual keyboard automatically opens for corresponding dialog boxes The virtual keyboard can be operated via the touch screen To call this keyboard manually click on...

Page 104: ...rol panel System the partition between data memory and program memory can be set in the Memory tab Data memory The data memory is a defined sector in the working memory into which data is written All data that is copied onto the IndraControl VEP 4 device not onto the Compact Flash card is written into this sector Program memory A defined sector in the working memory that is used for executable pro...

Page 105: ...refore only specific USB devices enabled by Bosch Rexroth can be operated with the IndraControl VEP 4 devices Other devices that are not mentioned in the table below may work However Bosch Rexroth does not assume any warranty for this Device class Description USB keyboard Standard USB keyboards without internal USB stroke HP model no KU 0133 Logitech Internet Navigator Keyboard Cherry G81 3000 USB...

Page 106: ...ust be assigned to the user via the control panel Therefore the user can log in as registered user on the FTP server Telnet Server The telnet server is disabled in the delivery status CE User Configuration User defined entries in the start menu files in the Windows directory and desk top links can be configured on the Compact Flash card under Storagecard CE Profiles Special Folders All files that ...

Page 107: ... Button to call the setup dialog see fig 9 19 Remote Agent Setup on page 106 Start Button to start the visualization application Exit Button to finish the Remote Agent Remote Agent Setup Before the visualization application is started for the first time it must be transmitted together with the WinStudio Runtime modules to the IndraMotion MLP VEP For further information please refer to the WinStudi...

Page 108: ... A new licensing procedure is used for WinStudio version 7 x and higher versions The licensing is not done anymore in the Remote Agent but in a separate tool that can be called via the start menu Please find further information about the new licensing procedure in the Rexroth IndraWorks HMI 10VRS operating and program ming instructions parts number R911328776 9 3 Commissioning with Windows XP Embe...

Page 109: ...work can be used for the installation For this the corre sponding DVD drive of the connected PC is to be enabled Installation of IndraWorks Operation 1 Execute the setup exe file on the installation DVD 2 Select the language for the installation in the dialog box see fig 9 20 Select the installation language on page 107 Fig 9 20 Select the installation language Use the Next button for opening the ...

Page 110: ... for target platform Select the For visualization device or engineering PC with network con nection to MTX control option Then click on Next If the system is subject to royalties the following dialog box opens for entering the enabling code see 9 23 Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 108 139 Software ...

Page 111: ...tivated see 9 24 Fig 9 24 Valid enabling code is entered Click Next to display a list of tasks to be executed Confirm the activities also with Next 4 If there are release notes for the current version a message is displayed If the Show Release Notes option is selected the respective PDF docu ment opens after a click on Next DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal ...

Page 112: ...allation instructions 6 Accept the terms of the license agreement see 9 26 Fig 9 26 License agreement 7 Confirm the license agreement by clicking Next The Customer Infor mation dialog box opens see 9 27 Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 110 139 Software ...

Page 113: ...ge to select the D drive application partition and the des tination path on which the user interface is to be installed Fig 9 28 Select the destination folder Click on Next to open the start dialog box for the installation procedure 10 Start the installation by clicking on the Install button DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 111 139 Software...

Page 114: ...tion progress see 9 30 Fig 9 30 Installation progress 11 Then complete the installation with Finish see 9 31 After the copying is finished you are asked to restart Windows Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 112 139 Software ...

Page 115: ...xroth IndraWorks mtx bin export us file and change the integrated path from C mnt to D mnt Then save the file and close the file 3 Reload the export us file For this right click on the NFS server icon in the toolbar Then select Reload export us Fig 9 32 Execute Reload export us ENI Server The path of the ENI server is preconfigured on C ENI The path also has to be changed to D ENI similar to the m...

Page 116: ...ick in the Service tab on Stop Service Fig 9 35 Stop ENI server 4 Move the C ENI directory to D ENI 5 Then select the Database tab in the ENI Control Then change the path of the root folder to D ENI Click Apply for applying the settings Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 114 139 Software ...

Page 117: ...Then move to the Service tab Restart the ENI server with Start Serv ice Quit the ENI Control by clicking on OK Fig 9 37 Start the ENI server DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 115 139 Software ...

Page 118: ... be protected from write access by the Enhanced Write Filter EWF which is integrated in Windows XP Embedded The data to be written is lead into the working memory After a reboot the system is reset to the defined basic state A further advantage of the EWF is the reduced num ber of write accesses to the Compact Flash card which increases the service life of the card Therefore the EWF should be alwa...

Page 119: ...oot to the Compact Flash card commited and for cancelling the write protection for the C partition This ac tion is executed immediately and a reboot is not required The write protection is to be cancelled for system settings of the operating system and for the installation of the user interface Enable the EWF again 9 3 3 Operation Touch Screen Operation To calibrate the touch screen start the Touc...

Page 120: ...een Keyboard in the quick start bar on page 118 Fig 9 42 On Screen Keyboard in the quick start bar 9 3 4 Configuration of Remote Engineering General Information Generally via the IndraControl VEP 4 device a running machine or a plant is operated and monitored in the following sections this plant or machine is designated as operating station To do so the IndraWorks user interface is started IndraWo...

Page 121: ...guration of Remote Engineering To change the Remote Engineering configuration the EWF has to be disabled see chapter 9 3 2 EWF Enhanced Write Filter on page 116 The dialog box of the Remote Engineering Configuration application displays the current enabling status after booting see 9 44 not enabled Fig 9 44 Dialog Configuration of remote engineering When the Enable Remote Egineering is selected th...

Page 122: ...g device the Ethernet adapters of the IndraControl VEP 4 device can be configured Open the Network connections via the start menu Start Settings Network con nections Right click on LAN connection to open the properties dialog Select Internet protocol TCP IP then click on Properties The network parameters can be set in the following dialog box Obtain an IP address via DHCP Automatic assignment of t...

Page 123: ...anning is to be enabled in the operating station see chapter 9 3 4 Configuration of Remote Engineering on page 118 To connect to the operating station select in the IndraWorks project planning user interface the Connect to operating station menu item see 9 47 Fig 9 47 Connection to operating station Then a message is displayed to enter the computer name and the IP address of the required operating...

Page 124: ...celled via the Proj ect Projecting in Remote Engineering Disconnect from Operating Sta tion menu Fig 9 50 Disconnect from operating station If a project is processed in the project planning user interface this project is closed before it is disconnected Disconnection from the operating station causes Disconnecting the network drive connections Disconnecting the connections to the communication ser...

Page 125: ...font size can be set No other font type can be set GNP options cannot be called Simulation options cannot be called Syntax emphasize cannot be set Editor type cannot be set Operating area Tool manage ment Integration of max eight special pictures is permitted Operating area Plant Integration of max eight special pictures is permitted Operating area Production data Integration of max eight special ...

Page 126: ...Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 124 139 ...

Page 127: ...ts free domicile to the following address Bosch Rexroth AG Electric Drives and Controls Buergermeister Dr Nebel Strasse 2 97816 Lohr am Main Germany Packaging The packaging materials consist of cardboard wood and polystyrene These materials can be recycled anywhere without any problem For ecological reasons please refrain from returning the empty packages to us Batteries and Accumulators Batteries...

Page 128: ... of plastics can contain flame retardants These plastic parts are labeled according to EN ISO 1043 They have to be recycled separately or disposed of according to the valid legal requirements Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 126 139 Environmental Protection and Disposal ...

Page 129: ...formation The embedded terminals VEP 30 4 VEP 40 4 and VEP 50 4 are available in different variants according to the following type designation codes DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 127 139 Ordering Information ...

Page 130: ...1 2 IndraControl VEP 30 4 Fig 11 1 Type designation code of the IndraControl VEP 30 4 Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 128 139 Ordering Information ...

Page 131: ...1 3 IndraControl VEP 40 4 Fig 11 2 Type designation code of the IndraControl VEP 40 4 DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 129 139 Ordering Information ...

Page 132: ...1 4 IndraControl VEP 50 4 Fig 11 3 Type designation code of the IndraControl VEP 50 4 Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 130 139 Ordering Information ...

Page 133: ...1809 Fig 11 4 Connectors and cables for IndraControl VEP 4 devices 11 2 2 Storage Media Order code Parts number Description CFM01 1 01G0 N LBA NN NW R911171628 Compact Flash module 1 GByte CFM01 1 04G0 N LBA NN NW R911171809 Compact Flash module 4 GByte Fig 11 5 Storage media for IndraControl VEP 4 devices DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 1...

Page 134: ...Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 132 139 ...

Page 135: ...52 40 49 41 E mail service svc boschrexroth de Internet http www boschrexroth com You will also find additional notes regarding service mainte nance e g delivery addresses and training Preparing Information For quick and efficient help please have the following information ready Detailed description of the fault and the circumstances Information on the type plate of the affected products especiall...

Page 136: ...Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 134 139 ...

Page 137: ... 4AP 73 D Dimensions IndraControl VEP40 4DBN 512NN A2D NNN NN FW 61 IndraControl VEP40 4DBN 512NN MAD NNN NN FW 37 IndraControl VEP40 4DBU 5123C MBD NNN NN FW 56 IndraControl VEP40 4DBU 512NC MAD NNN NN FW 52 IndraControl VEP 40 4EI 73 IndraControl VEP50 4AQN 512NN A2D NNN NN FW 69 IndraControl VEP50 4AQN 512NN MAD NNN NN FW 48 IndraControl VEP 50 4DE and VEP 50 4AQ 74 IndraControl VEP50 4DEN 512N...

Page 138: ...ers at the operating station 120 O Operating and error display 77 Operating components 77 Operating station connect 121 Operating system 10 Ordering information 127 Overvoltage categories 28 P Packaging 125 PC box 27 PELV 18 Pin assignment DP M X7P PROFIBUS Master interface 90 Pin assignments 83 Plugs and ready made cables 131 Power supply unit of the PC box 10 Power supply unit of the PC boxes 9 ...

Page 139: ... designation code 127 VEP 30 4 128 VEP 40 4 129 VEP 50 4 130 Type plate 81 99 U UL CSA certified 32 Uninstalling IndraWorks Operation 116 Untinterruptible power supply 79 U UPS 79 USB devices enabled 103 USB interface 79 USB interfaces 87 USB support 103 Use Appropriate use 11 Inappropriate use 12 Used standards 31 V Variants ATOM devices 9 Pentium M devices 7 VEP variants 7 Virtual keyboard 101 1...

Page 140: ...Bosch Rexroth AG DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal 138 139 ...

Page 141: ...Notes DOK SUPPL VEP XX 4 PR03 EN P Rexroth IndraControl VEP 4 Embedded Terminal Bosch Rexroth AG 139 139 ...

Page 142: ...SUPPL VEP XX 4 PR03 EN P R911323874 Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Tel 49 0 93 52 40 0 Fax 49 0 93 52 48 85 www boschrexroth com electrics ...

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