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ctrlX CORE

Controls

Operating Manual

R911405645, Edition 05

Summary of Contents for rexroth ctrlX CORE

Page 1: ...ctrlX CORE Controls Operating Manual R911405645 Edition 05 ...

Page 2: ... property rights Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this documentation and the availability of the product DOK XCORE IT05 EN P HaPf MaKo MePe b29e5e6fbba93b360a347e884b021376 2 en_US ...

Page 3: ...fety alert symbol 9 3 3 Symbols used 9 3 4 Explaining the signal alert symbol on the device 10 4 Intended use 10 4 1 General information on the intended use 10 5 Spare parts accessories and wear parts 10 5 1 Power connector 24 V 10 5 2 SD card 11 5 3 RJ45 cable 11 5 4 End clamp 11 5 5 Endcover 11 5 6 Wear parts 11 6 Ambient conditions 12 6 1 Ambient conditions of the ctrlX CORE 12 7 Technical data...

Page 4: ...or XD10 30 10 5 3 24 V voltage supply 31 10 5 4 Grounding 33 10 5 5 Shielding 34 11 Commissioning 34 11 1 IT security 34 11 2 Commissioning steps 34 11 2 1 General information 34 11 3 Safe decommissioning 35 11 3 1 Notes on safe decommissioning 35 12 Device description 35 12 1 ctrlX CORE control 35 12 2 Status displays 37 12 2 1 Status display at the power connector XD10 ctrlX CORE X2 and ctrlX CO...

Page 5: ...leshooting 41 13 1 General information 41 14 Maintenance 42 14 1 General maintenance information 42 14 2 Scheduled maintenance tasks 42 14 3 Battery change 42 15 Ordering information 42 15 1 General information on the ordering information 42 15 2 Type code 43 15 3 Accessories and spare parts 43 16 Disposal 44 16 1 Return 44 16 2 Packaging 44 17 Service and support 45 Index 46 Table of contents ...

Page 6: ...te the activity install using this documentation Presales Aftersales Selection Mounting assembly installation Engineering Commissioning Operation Decommissioning Product phases Target groups Activities Design engineer Programmer Technologist Process specialist Select Prepare Design Construct Mechanic electrician Unpack Mount Install Programmer Commissioning engineer Parameterize Program Configure ...

Page 7: ...located on the type plate of the device Also refer to Chapter 2 1 Product identification on page 8 1 4 Related documents Table 2 Related documentation Title Part number and document type Security Manual Electric Drives and Controls R911342562 Project Planning Manual Rexroth IndraControl VAU 01 1 UPS with Communication Interface R911336867 Operating Instructions 1 5 Customer feedback Customer reque...

Page 8: ...trix code Rexroth 2D code 6 Type code 7 Product 8 Trademark 9 Plant number 10 Manufacturing date 11 Part number 12 State of revision 13 Serial number 14 Rated voltage 15 Rated current 16 MAC address Ethernet ID 17 Free text on the MAC address 18 MAC code 2D code data matrix 19 EtherCAT 20 S mark logo 21 KCs mark 22 Service hotline number 23 EAC conformity mark 24 Regulatory Compliance Mark RCM 25 ...

Page 9: ...pecific signal words danger warning caution notice and if necessary a safety alert symbol according to ANSI Z535 6 2006 The signal word draws attention to the safety instruction and indicates the risk potential The signal graphics warning triangle with exclamation mark added in front of the signal words Danger Warning and Caution refer to hazards to individuals DANGER In case of non compliance wit...

Page 10: ...ponent configurations and combinations expressly defined and with the software and firmware specified in the corre sponding functional description Typical areas of application of the control Handling and assembly systems Packaging and food processing machines Printing and paper converting machines Machine tools Wood working machines General mechanical engineering Building automation WARNING Danger...

Page 11: ...ited number of write cycles Retrieve the current status of the read only memory via the ctrlX CORE web interface ctrlX CORE side navigation Settings Information tab Resources Sensors Notes on sensor values 0 10 of eMMC life time used means that up to 10 of the maximum write cycles can be used Create a backup if the value exceeds 80 Replace the hardware if the value exceeds 80 Use an external memor...

Page 12: ...ith 1 g peak acceleration Shock test acc to DIN EN 60068 2 27 Shock stress Shock resistance in all three axes 11 ms semi sinusoidal 15 g Broadband noise acc to DIN EN 60068 2 64 5 20 150 Hz with 0 572 g 5 h per axis Electrostatic discharge ESD resistance acc to DIN EN 61131 2 Test voltage Criterion B 8 kV for air discharge 4 kV for contact discharge To avoid vibration secure the cables at a short ...

Page 13: ...ale 64 bit 4 ARM A53 Zync Ultrascale 64 bit 4 ARM A53 RAM 2 GByte DRAM 2 GByte DRAM 2 GByte DRAM Internal physical read only memory eMMC 4 GByte also refer to Chapter 5 6 Wear parts on page 11 4 GByte also refer to Chapter 5 6 Wear parts on page 11 4 GByte also refer to Chapter 5 6 Wear parts on page 11 Internal non volatile random access memory NVRAM 1 Mbyte 1 Mbyte 1 Mbyte Extensions None None M...

Page 14: ...L GND to XF10 XF50 XF51 DC 1200 V Table 4 Setup of the voltage supply ctrlX COREPLUS X3 Nominal voltage at UL and UP DC 24 V SELV PELV Maximum permitted voltage range of the supply voltage UL and UP DC 18 V to DC 31 2 V incl all tolerances and ripple Max current consumption of the control from UL at a nominal voltage of 24 V Typ 400 mA without I O modules if UL 24 V 3 4 A max with 3 A for I O modu...

Page 15: ...deliver the quadruple nominal current of the internal and external fuses to ensure that the fuse reliably triggers in case of error 8 Standards 8 1 Standards used Table 5 Angewandte Normen Standards used Normes appliquées Norm Standard Norme Bedeutung Meaning Signification Ausgabe Edition Édition DIN EN 60204 1 Sicherheit von Maschinen Elektrische Ausrüstung von Maschinen Safety of machinery Elect...

Page 16: ...gences particulières pour les équipements de commande 2014 UL 61010 2 201 UL Standard for Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 2 201 Particular Requirements for Control Equipment 2014 8 2 CE marking 8 2 1 Declaration of conformity The electronic products described in the present operating instructions comply with the requirements and the targ...

Page 17: ...vices ctrlX CORE X2 and ctrlX CORE X3 are certified acc to UL 61010 2 201 Industrial Control Equipment and CSA22 2 No 61010 2 201 CSA However there can be combinations or extension stages with a limited or missing certification Thus verify the registration according to the UL marking on the device Loss of UL CSA conformity due to modifications at the device UL and CSA marking applies only to the d...

Page 18: ...ct the control including its components from voltage Connect the voltage only after the control and its components have been set up Table 7 Control interfaces No Name Connection type Connector type integrated Mating connector and cable From outside X2 X3 X3PLUS XF01 USB host USB 2 0 USB socket Type C USB plug Type C XF10 Ethernet 10 100 1000 MBit HMI and engineering port RJ45 socket 8 pin RJ45 plu...

Page 19: ...ocal bus connected to the ctrlX COREPLUS at the right is a 100 MBit s LVDS Ethercat bus and the cycle time between 2 ms and 10 ms The ctrlX COREPLUS can be extended with up to 20 ctrlX I O modules The number of connectable modules depends on the total current consumption of the ctrlX IO modules The ctrlX COREPLUS can provide up to 3 A for the current supply of the modules The ctrlX COREPLUS suppli...

Page 20: ...ined in the ETG standards Table 8 CoE standard objects Index hex Name 1000 Device type 1001 Error register 1008 Device name 1009 Hardware version 100A Software version 1018 Identify 10F1 Error settings 10F3 Diagnosis history 10F8 Timestamp object 1Ann PDO Mapping TxPDO 1C00 Sync manager type 1C12 Sync manager 2 assignment 1C13 Sync manager 3 assignment 1C33 SM input parameter F000 Modular device p...

Page 21: ...L Voltage Uint16 mV 6010 02 UL Current Uint16 mA 6020 State 6020 01 UP Undervoltage Bit W 0x3420 6020 02 UP Overvoltage Bit W 0x3410 6020 03 UP Overcurrent Bit E 0x2316 6020 04 UL Undervoltage Bit W 0x3421 6020 05 UL Overvoltage Bit W 0x3411 6020 06 UL Overcurrent Bit E 0x2315 8000 System info 8000 01 Temperature Int16 W 0x4210 0x4220 1 100 C 8000 02 Power logic used Uint16 W 8000 03 Power logic a...

Page 22: ... UP Current Word 2 UL Voltage Word 3 UL Current Only the current consumption of the infeed terminal typ 50 mA and the I O modules 3 A max is measured In addition to the transferred measured value typ 350 mA the ctrlX CORE and the multi Ethernet unit consume more than shown here Word 4 0 1 2 3 4 5 6 15 UP Undervoltage UP Overvoltage UP Overcurrent UL Undervoltage UL Overvoltage UL Overcurrent Reser...

Page 23: ...gnostic statistics 01 Maximum messages UINT8 1 R Maximum number of messages 02 Newest message UINT8 1 R Latest message 03 Newest acknowledged mes sage UINT8 1 R W Latest confirmed message Writing 0 deletes the messages in the ring memory 04 New messages available Boolean 0 1 R New message available 05 Flags UINT8 2 R W Setting of the object response Refer to ETG 1020 In case of overvoltage or unde...

Page 24: ...a closed control cab inet or control box terminal box of the degree of protection IP 54 or higher The control cabinet has to be provided with sufficient stability and rigidity acc to UL 61010 1 61010 2 201 and has to comply with the requirement to impede fire spreading acc to UL 61010 1 61010 2 201 Support rail Mount the control on an electrically conductive 35 mm standard support rail Its connect...

Page 25: ...r all ctrlX CORE controls End clamps Fasten end clamps of the type SUP M01 ENDHALTER on both sides of the control End clamps ensure the correct fastening of the control connected to them on the support rail and they are used as lateral end elements Always fasten one end clamp of the station before mounting the control This ensures the following It impedes the shifting of the control The installati...

Page 26: ...tions of the ctrlX CORE on page 12 35 mm 0 mm 0 mm 35 mm 35 mm 0 mm 35 mm 35 mm 0 mm 35 mm Fig 9 Minimum distances for the circulation of ambient air Additionally provide sufficient distance for mounting dismounting plugs and cables 10 3 Mounting the control NOTICE Damage of the device by plug mounting under voltage Before mounting or dismounting components disconnect the control including its com...

Page 27: ...les 10 3 1 Mounting the ctrlX I O module NOTICE Damage of the device by plug mounting under voltage Disconnect the module and all connected module components from voltage before mounting or dismounting NOTICE Possible damage to property due to unintended mounting of the support rail Connect the support rail to a functional ground Mount the module on a support rail Install the module in a control c...

Page 28: ...g of the open position Each module has to be snapped separately 10 4 Dismounting the control For dismounting use a common tool such a slotted screwdriver with a 2 5 mm blade 10 4 1 Dismounting steps NOTICE Destruction of components and devices due to mounting and dismounting under voltage Before mounting or dismounting disconnect the control including its components from voltage Connect the voltag...

Page 29: ...age Connect power supply units generating protective extra low voltage 24 V only to supply voltages designed for these power supply units Note the overvoltage categories refer to the documentation of the power supply unit Do not apply the supply voltage to the protective extra low voltage All control components are supplied from 24 V voltage supplies SELV PELV NEC class 2 The power supply units us...

Page 30: ...es in the XD10 supply connectors are limited to 50 1 2 Fig 13 Power connector XD10 of ctrlX CORE X2 and ctrlX CORE X3 Table 10 Pin assignment of the power connector XD10 of ctrlX CORE X2 and ctrlX CORE X3 Plug contact Signal Function Color 1 24 V DC 24 V supply voltage UL Red 2 0 V GND UL ground supply voltage Blue 1 2 3 4 Fig 14 Power connector XD10 of the ctrlX COREPLUS Table 11 Pin assignment o...

Page 31: ...t the wire diameter The stripping length is 8 mm To use stranded cables without wire end ferrules twist the strand between 180 and 360 The stripped area has to be 8 mm after twisting If stranded cables are introduced keep the pushbutton of the push in terminal pressed To remove the cables press the pushbutton of the push in terminal Positioning the power connector 1 Position the connector on the c...

Page 32: ...E X3 FE PE Power supply unit 24 V Separable connections Overvoltage category I 24 V 0 V Fig 16 Setup of the voltage supply ctrlX COREPLUS X3 Control does not start in case of reverse input voltage The 24 V feeding UL and UP at the XD10 connector is protected against polarity reversal A polarity reversal of UL and GND UL feeding as well as UP and GND UP feeding does not damage the device However th...

Page 33: ...ing the voltage supply The operating voltage allowed has to be applied directly to the device The voltage must also not be exceeded if there are variations in line voltage e g caused by different loads of the mains there are varying load states such as short circuit normal load lamp load or no load Connecting the reference conductor to the protective conductor If the reference conductor 0 V UL UP ...

Page 34: ...tage supply 10 5 5 Shielding NOTICE Failure due to insufficient shielding Provide sufficient shielding The shielding reduces any effects of interferences on the system Observe the following when shielding Fasten the shielding as extensively as possible Ensure proper contact between connector and terminal Avoid damaging or squeezing conductors Note the wire specifications when connecting the shield...

Page 35: ...n image to the control All existing data is deleted when loading a new image Please contact the Bosch Rexroth Service Please back up the user data before you delete it if you want to restore it on another control 12 Device description 12 1 ctrlX CORE control The ctrlX CORE compact control in embedded format is suitable for the support rail mounting and for its use in a control cabinet With the 64 ...

Page 36: ... 3 4 5 7 Fig 18 Device view of the ctrlX CORE X2 and ctrlX CORE X3 HMI and engineering port Field bus master Ethercat 1 GBit s Ethernet configurable not ena bled for COREX C X2 ctrlX CORE status LED QR code references to the Bosch Rexroth product catalog Battery case Voltage supply ...

Page 37: ...ves Voltage supply 12 2 Status displays A status display on the front panel of the controls ctrlX CORE X2 and ctrlX CORE X3 is used for error diagnostics There are three status displays on the ctrlX COREPLUS The ctrlX CORE status LED PF30 NET ST LED and device status LED The following functions are assigned to the ctlrX CORE status LED when the system firmware is running Table 12 Status LED State ...

Page 38: ...gnostics latest en One square corresponds to a period of 200 ms The arrow represents the end of a cycle LED is not on BU LED is blue GN LED is green RD LED is red WH LED is white YE LED is yellow A new status is only displayed when the previous flashing cycle elapsed A change in status can thus be delayed up to two seconds 12 2 1 Status display at the power connector XD10 ctrlX CORE X2 and ctrlX C...

Page 39: ...ive hardware drivers are loaded and the ctrlX CORE application is then started The status display of the control is flashing blue during that time If the initialization phase is completed the control is in Run mode and the status display is permanently green 12 4 1 Secure Boot Booting is secured by Secure Boot Thus it can only be loaded by a runtime system released by Bosch Rexroth For the kernel ...

Page 40: ...e of the control The USB interface can be used to connect USB storage media only FAT16 and FAT32 scanners and similar USB devices The USB interface provides a voltage supply with DC 5 V and 0 5 A for external devices The USB interface is switched off up to the next voltage cycle if the current is exceeded The USB interface is not enabled for the COREX C X2 variant The maximum cable length allowed ...

Page 41: ... max 20 to cover the cost of the source code provision You may send your request i within three 3 years from the date you received the product that includes the binary file that is subject of your request or ii in case of code licensed under the GPL v3 for as long as Bosch Rexroth offers spare parts or customer support for that product 13 Error causes and troubleshooting 13 1 General information T...

Page 42: ...not heat them above 80 C Recycle old batteries and accumulators immediately and as intended Use only the battery specified in this documentation It is recommended to change the battery of the control ctrlX CORE every three years The battery holder GB01 is located on the bottom side of the control Insert a common CR1025 lithium battery into a drawer of this battery holder The design of the battery ...

Page 43: ...escription 1 2 3 4 5 6 7 8 9 1 0 1 2 3 4 5 6 7 8 9 2 0 1 2 3 4 5 6 7 8 9 3 0 1 2 3 4 5 6 7 8 9 4 0 Example C O R E X C X 3 1 1 A N N N 2 1 N N 0 1 R S N N N N 01 Product ctrlX CORE COREX 02 Design Compact C 03 Performance class CPU version X2 X2 04 Device configuration Device configuration 11 11 CPU basic device 2 GB RAM 4 GB hard drive 1 MBit retentive memory Subject to export control EU CPU vers...

Page 44: ...roducts returned for disposal must not contain any undue foreign substances or external components Send the products free of charge to the following address Bosch Rexroth AG Electric Drives and Controls Bürgermeister Dr Nebel Straße 2 97816 Lohr am Main Germany 16 2 Packaging The packaging material consists of cardboard plastics wood or styrofoam Packaging material can be recycled anywhere For eco...

Page 45: ...il service svc boschrexroth de Internet http www boschrexroth com Additional information on service repair e g delivery addresses and training can be found on our internet sites Service worldwide Outside Germany please contact your local service office first For hotline numbers refer to the sales office addresses on the internet Preparing information To be able to help you more quickly and efficie...

Page 46: ... Dimensions 23 Dismounting 28 Disposal 44 Distances 24 Distances for cooling 24 Documentation Change record 6 E Electric installation 29 Elektromagnetischen Verträglichkeit 16 Emitted interference 12 eMMC 11 13 EMV 16 Enabling bootloader 39 End clamp 11 End clamps 25 Endcover 11 Error causes 41 ESD resistance 12 Ethercat 19 External power supply unit 29 F Firmware 39 Functional earth 34 G Groundin...

Page 47: ...7 Scope of delivery 8 SD card 11 SD Card 40 Secure Boot 39 Security 34 Service hotline 45 Shielding 34 Shock test 12 Signal alert symbol 9 Signal words 9 24 V voltage supply 31 Spare parts 10 Standards 15 Status display 37 Stranded cable 31 Stripping length 31 Support 45 Support arm mounting 27 Support rail 24 Symbols 9 Synchronizing the application 19 T Target groups 6 Technical data 13 Temperatu...

Page 48: ...Bosch Rexroth AG Bgm Dr Nebel Str 2 97816 Lohr a Main Germany Tel 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911405645 R911405645 ...

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