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About this documentation | Automax 100 | Extension module TS-AC E2-M3-1X

Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P

Abrevation

Unit

Meaning

Supply voltage for logic and sensor (DC voltage)

Supply voltage for actuators (DC voltage)

Ω

Electrical resistance

Electric power

Frequency

---

Protective earthing

Air humidity

℃

Temperature

Sound pressure level (according to ISO 11205)

Height above sea level

Width

Height

Depth

Weight

Summary of Contents for rexroth Automax 100

Page 1: ...Operating instructions DOK SUPPL TS AC E2 M3 ITRS EN P 05 2021 Bosch Rexroth AG Automax 100 Extension module TS AC E2 M3 1X ...

Page 2: ...Series Automax 100 Title Extension module TS AC E2 M3 1X Type of documentation Operating instructions Documentation type DOK SUPPL TS AC E2 M3 ITRS EN P Material number R901540463 Purpose of the documentation Primary information for use Safety instructions Commissioning Operation Handling Technical setup Change history Edition Version Comment DOK SUPPL TS AC E2 M3 ITRS EN P 05 2021 Repla for Propr...

Page 3: ...rmations 7 2 6 4 Protection by means of protective extra low voltage PELV against electric shock 7 2 6 5 Protection against contact with hot parts 7 2 6 6 Protection during handling and assembly 8 2 7 Personal protective equipment 8 2 8 Obligations of the operator 8 2 8 1 General information 8 2 8 2 Safety signs 9 2 9 Safety equipment 9 2 10 Operator workstations 9 2 10 1 General information 9 2 1...

Page 4: ...identification 44 5 3 1 Type code 44 5 3 2 Type plate 44 Transport and storage 45 6 1 Transporting the product 45 6 2 Storing the product 45 6 2 1 Storage time 46 Cables and plug 46 Assembly 47 7 1 Unboxing the product 47 7 2 Installation conditions 48 7 2 1 Installation position 48 7 3 Required accessories 48 7 4 Assembling the product 49 7 4 1 Assembly of extension module at the basic module 50 ...

Page 5: ...8 10 3 Spare parts 78 Disassembly and replacement 79 Disposal 81 12 1 Environmental protection 81 Extension and modification 83 13 1 Extending the product 83 13 2 Modifying the product 84 Troubleshooting 85 Technical data 87 Appendix 89 16 1 Electrical circuit diagram 89 16 2 Spare part list according to positions 90 16 3 Contact addresses 91 16 3 1 Service and support 91 16 3 2 Contact for produc...

Page 6: ...IV IV Contents Automax 100 Extension module TS AC E2 M3 1X Bosch Rexroth AG 05 2021 DOK SUPPL TS AC E2 M3 ITRS EN P ...

Page 7: ...tions are available on the Bosch Rexroth website under the following link https brmv2 kittelberger net Required and supplementary documentation Title Document number Document type IndraControl PR21 Embedded Automation Computer R911389662 Operating instructions IndraControl S20 bus coupler for Ethernet R911372205 Data sheet Rexroth IndraControl S20 digital input module 16 inputs R911339275 Data she...

Page 8: ...e of danger Designates the type and source of danger Consequences Describes the consequences of non compliance Precautions Specifies how the danger can be prevented Risk classes according to ANSI Z535 6 2006 Warning sign Signal word Meaning DANGER Indicates a dangerous situation which may cause death or severe personal injuries if not avoided WARNING Indicates a dangerous situation which may cause...

Page 9: ...ction Numbered instruction The numbers indicate that the actions must be carried out one after the other Indicates the page of a cross reference Text Indicates a cross reference in this document http Indicates a hyperlink in this document 1 3 3 Designations The following designations are used in this documentation Designations Designation Meaning TS Training system Extension modul Extension module...

Page 10: ...nit Meaning ULS V Supply voltage for logic and sensor DC voltage UA V Supply voltage for actuators DC voltage R Ω Electrical resistance P W Electric power F Hz Frequency PE Protective earthing H Air humidity T Temperature LP dB Sound pressure level according to ISO 11205 NN m Height above sea level B mm Width H mm Height T mm Depth M kg Weight ...

Page 11: ...e complied with in order to guarantee intended use of the products Everyone who in any way deals with our products must read and understand the corresponding safety regulations and notes regarding the intended use Software products must not be decompiled their source codes must not be modified Damaged or defective products must not be installed or commissioned For control and monitoring of this pr...

Page 12: ... dangers in the event of improper use Safeguards and protective measures 2 5 General safety instructions Observe the valid regulations on accident prevention and environmental protection Observe the safety regulations and provisions of the country where the product is implemented used Exclusively use Rexroth products in technically perfect condition Observe all notes on the product Persons permitt...

Page 13: ...ations and provisions of the country where the device is used The environmental conditions specified in the product documentation must be observed Technical data as well as connection and installation conditions are available in the product documentation and must imperatively be observed 2 6 4 Protection by means of protective extra low voltage PELV against electric shock All connections and termi...

Page 14: ... 7 Personal protective equipment The personal protective equipment for users of the product consists of Safety shoes during teaching All parts of the personal protective equipment must be in full working order 2 8 Obligations of the operator 2 8 1 General information The operator of the product is to provide for personnel training on the following subjects on a regular basis Observation and use of...

Page 15: ... number P003 Do not extinguish with water Registration number P011 Warning signs according to DIN EN ISO 7010 2019 Symbol Description Warning Hot surface Registration number W017 Warning Obstacles on the floor Registration number W007 Electrostatic sensitive components Mandatory signs according to DIN EN ISO 7010 2019 Symbol Description Observe operating instructions Registration number M002 Wear ...

Page 16: ... worktable edge in all sides The spatial arrangement of the worktable may vary depending on the task For example the rear and sides of the working table may also end at the wall in an office In this case the distance must only be ensured behind the operator In general an open escape path to an emergency exit must be ensured Basic module with extension module Workstation Worktable Space requirement...

Page 17: ...gement must also comply with the above criteria See the following figure Basic module with extension module Workstation 1 Worktable 1 Basic module with extension module Workstation 2 Worktable 2 Space requirement of two workstations dimensions in cm 2 10 2 Teaching stations The following teaching stations are provided depending on how the product is used Teaching stations per training system Work ...

Page 18: ...12 94 Safety instructions Automax 100 Extension module TS AC E2 M3 1X Bosch Rexroth AG 05 2021 DOK SUPPL TS AC E2 M3 ITRS EN P ...

Page 19: ...ly be operated according to the intended use NOTICE Contamination by foreign bodies Premature wear and malfunctions During assembly provide for cleanliness in order to prevent foreign bodies from getting into the extension module TS AC E2 M3 1X and causing malfunctions Before commissioning ensure that all electric and mechanical connections have been made NOTICE Energized system Damage to property...

Page 20: ...14 94 General information on damage to property and damage to the product Automax 100 Extension module TS AC E2 M3 1X Bosch Rexroth AG 05 2021 DOK SUPPL TS AC E2 M3 ITRS EN P ...

Page 21: ...ith IoT Gateway Software 1 R901518037 Network cable 0 3 m CAT 6A 2XRJ45 1 Unit Card Gerätepass PR2100 1 111 AA 0 NA A1 NNNNNNNN N IOTNN 1 R911390174 License Lizenz IOT GATEWAY SOFTWARE SWL IOT CORE FRAMEW 01 NNNN 1 R911398402 License Lizenz IOT GATEWAY SOFTWARE SWS IOT GATEWAY 01 NNNN 1 USB stick Recovery of IndraControl PR21 software 1 Master sheet Scope of delivery 1 R901540463 DOK SUPPL TS AC E...

Page 22: ...16 94 Scope of delivery Automax 100 Extension module TS AC E2 M3 1X Bosch Rexroth AG 05 2021 DOK SUPPL TS AC E2 M3 ITRS EN P ...

Page 23: ...of the Bosch Rexroth products must be taken into consideration for a holistic IT security concept The properties to be considered are documented in the IT security guidelines Information on reference to the guidelines can be found in chapter Required and supplementary documentation as of page 1 5 2 Product description The modular automation system enables practical simulation of complex industrial...

Page 24: ...e The basic module TS AC B1 M2 1X is only used for illustration However it is not included in the scope of delivery Basic module with extension module TS AC E2 M3 1X 5 2 1 Front with operating equipment As main components one mini industrial PC one bus coupler and various digital and analog inputs can be found on the front of the extension module By means of M12 connectors sensors and actuators ca...

Page 25: ...equipment of the extension module 5 2 2 Rear A recessed grip can be found on the rear of the extension module It can be used as alternative to the handles on the Front The two plastic bars on the sides serve as protector when putting down the module e g on a table Recessed grip Protector Type plate Rear of the extension module 5 2 3 Voltage supply The voltage supply of the module is established vi...

Page 26: ...color coded safety sockets are available for supply connection For this the individual safety plugs and safety sockets are internally bridged For safekeeping of the extension module the plugs are connected to the sockets see Fig 6 Parking position as of page 20 The hanging connection cables can be pushed back into the housing Use of UA voltage The components installed in this expansion module are ...

Page 27: ...ansfer to higher level IT systems for analysis At the extension module TS AC E2 M3 1X the IoT Gateway collects data of the bus coupler and any connected digital and analog inputs For this the IndraControl PR21 must be connected to the bus coupler via the network cable included in the scope of delivery Information on connection of the network cable can be found in chapter First commissioning as of ...

Page 28: ...x Ubuntu Core Battery CMOS battery Type BR2032 service life 5 to 7 years Interface Ethernet 2x 10 100 1000 Base T RJ45 USB USB 3 0 HDMI Port for external monitor Operating equipment designation Status LED PWR Status LED HDD hard drive access Reset push button Power push button Ethernet interface XF6 Ethernet interface XF5 USB 3 0 port HDMI port DC 24 V voltage supply IndraControl PR21 The figure a...

Page 29: ...l PR21 Interface Configuration XF5 Dynamic IP address DHCP XF6 Static IP address delivery status IP 192 168 0 1 5 2 5 Bus coupler 7KE2 The bus coupler S20 ETH BK is intended for use within a Modbus TCP UDP network It is the link to the installed S20 modules The information on the following pages is an excerpt from the data sheet Information on the data sheet can be found in chapter Required and su...

Page 30: ... XF6 XF7 Ethernet connection is established via an 8 pole RJ45 connector The interfaces at the bus coupler are set to auto crossing auto crossover The connected cable is recognized automatically by the interfaces and the Rx and Tx lines are assigned accordingly For example a switch with auto crossing function can be directly connected by means of a 1 1 wired cable instead of a crossed cable cross ...

Page 31: ...10 plus S2 x 1 The figure illustrates Code 77 7 x 10 7 The following table provides an overview of the available functions Rotary coding switch functions S1 S2 Code Function 0 0 00 Remove access default 0 5 0 9 01 50 Manual address assignment 5 15 0 9 51 159 DHCP name assignment 0 A 0A Static address 0 E 0E Reset IP parameters 1 A 1A Activate plug and play mode 1 B 1B Deactivate plug and play mode...

Page 32: ...us Meaning RDY Off Start of firmware RDY Yellow ON Initialization of firmware RDY Green Initialization completed When the RDY LED flashes green release the push button The factory setting have been restored The bus coupler is delivered with the following factory settings Bus coupler factory settings IP settings IP address 0 0 0 0 Subnet mask 0 0 0 0 Standard Gateway 0 0 0 0 BootP Activated Firmwar...

Page 33: ...ests discover are sent Red ON Network error the process data watchdog was set active the substitute value behavior of outputs is executed Red flashing IP address conflict at static configuration via rotary coding switch IP address assigned twice Off Device not ready for operation CO Yellow red Configuration Yellow ON Parameterization of I O modules has failed Red ON Current configuration of local ...

Page 34: ...ashing Local bus fault error in start up Possible causes Configuration cannot be generated information of one participant missing Chip version of one participant is V1 1 Target and actual configuration different No local bus participant connected Maximum number of local bus participants is exceeded Red ON Station ready for operation but connection lost to at least one participant Possible causes E...

Page 35: ...ynchronized Filter times adjustable in three steps 100 μs 1000 μs or 3000 μs Maximum input frequency 5 kHz Saved device type plate Diagnostics and status indicators Terminal point assignment The following figure illustrates the general terminal point assignment Voltage supply Digital inputs Terminal point assignment of S20 DI 16 module Terminal point assignment Terminal point Color Assignment Feed...

Page 36: ...ts The technical data of digital inputs is described in the following table These must always be observed for selection of sensors to be connected Technical data of digital inputs Digital inputs Number of inputs 16 Description of the input EN 61131 2 type 1 and 3 Connection type 1 wire Input voltage range 0 signal DC 3 V 5 V Input voltage range 1 signal DC 11 V 30 V Rated input voltage DC 24 V Rat...

Page 37: ...Output data set to valid by master application but input data not set to valid by slave application Active Green flashing Participant working communication within the station is OK Input data not read by master application For example connection to the controller has not yet been established Run Green ON Valid data cycles are recognized All data is valid UI Green UInput On Feed in of digital input...

Page 38: ...n of supply voltage a1 a2 Red 24V UA Feed in of analog modules internally bridged b1 b2 Blue GND Reference potential of supply voltage internally bridged Digital inputs 00 03 Orange I1 I4 Positive current connection channel 1 4 10 13 Orange I1 I4 Negative current connection channel 1 4 20 23 Orange UIS1 UIS4 24 V sensor supply channel 1 4 30 33 Orange GND Reference potential of sensor supply Schem...

Page 39: ...erved for selection of sensors to be connected Technical data of analog inputs Technical data of analog inputs Analog inputs Number of inputs 4 Connection type 2 3 4 wire shielded Current input signal 0 mA 20 mA 4 mA 20 mA 20 mA 20 mA Resolution A D 16 bit A D conversion time 31 25 μs Limit frequency 3 dB 30 Hz 12 kHz Measuring value illustration 16 bit 15 bit sign Transient protection of inputs S...

Page 40: ...r application but input data not set to valid by slave application Active Green flashing Participant working communication within the station is OK Input data not read by master application For example connection to the controller has not yet been established Run Green ON Valid data cycles are recognized All data is valid UA Green UAnalog On Feed in of analog modules available Off Feed in of analo...

Page 41: ...socket front view on socket contacts 5 pol socket front view on socket contacts M12 system connector Overview M12 system connectors 3XG1 4XG1 Except for the voltage supply the M12 system connectors 3XG1 4XG1 are internally wired to the S20 DI 16 1 module The voltage supply for the S20 DI 16 1 module is supplied with voltage via 24 V ULS and GND Input signals are connected in 1 wire circuit Technic...

Page 42: ...tal inputs each total of 16 inputs Additionally 24 V ULS 24 V UA and GND are provided via the connections The following figure illustrates the wiring of M12 system connectors 3XG1 4XG1 with the digital inputs of the S20 DI 16 module 3KE1 In addition external connection of switches is illustrated by symbols Electrical switches for connection could include Power ON OFF Start Stop Mechanical limit sw...

Page 43: ...sch Rexroth AG 05 2021 DOK SUPPL TS AC E2 M3 ITRS EN P External connection M12 connector with front view on pins System connector M12 socket with front view on sockets Connector plug of S20 DI 16 module 3KE1 Assignment of digital inputs IN1 to IN8 at system connector 3XG1 ...

Page 44: ...onnector plug of S20 DI 16 module 3KE1 Assignment of digital inputs IN9 to IN16 at system connector 4XG1 The following tables illustrate the contact assignment of system connectors 3XG1 4XG1 and the S20 DI 16 1 module 3KE1 Wiring between the system connectors and the S20 DI 16 1 module is read off per line For example contact 3XG1 3 PIN3 at system connector 3XG1 is assigned to contact 3KE1 2XG1 00...

Page 45: ...E1 2XG1 31 IN 14 GY 4XG1 8 3KE1 3XG1 32 IN 15 RD 4XG1 9 3KE1 3XG1 33 IN 16 VT 4XG1 10 n c 24V UA GY PK 4XG1 11 n c GND RD BU 4XG1 12 Coding pin A coding M12 socket 13 3 1 The wire colors and connection ID of the M12 socket comply with EN 60947 5 2 2 ATTENTION Wire color deviating from the cable Connection of this terminal is internally assigned to the terminal strip IoT 01 1XD100 3 Number 13 indic...

Page 46: ...nal 0 mA 20 mA 4 mA 20 mA or 20 mA 20 mA Parameterization can be carried out via the IoT Gateway software Sensor connection M12 connector Front view on pins System connector M12 socket Front view on socket Connector plug of the S20 AI 4 I module 5KE1 Assignment of the analog input I1 at system connector 5XG1 Sensor connection M12 connector Front view on pins System connector M12 socket Front view ...

Page 47: ...ew on pins System connector M12 socket Front view on socket Connector plug of the S20 AI 4 I module 5KE1 Assignment of the analog input I3 at system connector 6XG1 Sensor connection M12 connector Front view on pins System connector M12 socket Front view on socket Connector plug of the S20 AI 4 I module 5KE1 Assignment of the analog input I4 at system connector 6XG2 ...

Page 48: ...s and connection ID of the M12 socket comply with EN 60947 5 2 2 ATTENTION Wire color deviating from the cable Connection of this terminal is internally assigned to the terminal strip IoT 01 1XD100 3 Number 6 indicates the arrangement of the coding pin of the M12 sockets Wiring of analog inputs between module 5KE1 and the M12 socket 5XG2 5KE1 Contact Function Wire color 1 Contact 5XG2 5KE1 1XD1 a1...

Page 49: ...Function Wire color 1 Contact 6XG2 5KE1 1XD1 a1 2 24V ULS BN 6XG2 1 5KE1 1XD1 b1 2 GND BU 6XG2 3 5KE1 3XG1 03 I4 analog input current WH 6XG2 2 5KE1 3XG1 13 2 I4 GND Reserve BK 6XG2 4 Reserve GY 6XG2 5 Coding pin A coding M12 socket 6 3 1 The wire colors and connection ID of the M12 socket comply with EN 60947 5 2 2 ATTENTION Wire color deviating from the cable Connection of this terminal is inter...

Page 50: ...le E X T E N S I O N M O D U L E T S A C E 2 M 3 1 X Product EXTENSION MODULE EXTENSION MODULE System TS Training system Series constuction type AC Automation component Version E1 Standalone E2 Plug in Option M1 24V distribution unfitted with profile rail M2 PLC XM21 with Sercos and ETH DIDO8 1 DO16 1 AIAO 2 6x M12 M3 IoT PR21 ETH BK DI16 1 AI4 I 6x M12 Type 1X Type 1 5 3 2 Type plate The informat...

Page 51: ... IP20 according to DIN EN 60529 Protection class IP20 means 2 protected against ingress of foreign particles 12 5 mm diameter 0 not protected against ingress of water humidity Prevent increased vibrations and shocks during transport and transport the product inside a packaging that protects it against dust and humidity 6 2 Storing the product NOTICE Risk of damage caused by humidity and dampness D...

Page 52: ...aintained if additional measures are taken and observed for commissioning However no additional rights can be claimed under guarantee Cables and plug Storage time for cables and plug in connectors Storage time months Measures for commissioning 1 12 60 Visual inspection of all parts for damage Check of electric contacts for corrosion Visual inspection of the cable sheath do not use the cable in cas...

Page 53: ...ents In case of improper handling sharp and pointed parts of the packaging may cause injuries Open the packaging using suitable aids Do not use sharp blades Internal parts might be damaged For unpacking of the device proceed as follows Carefully remove the extension module from its packaging Remove all remaining packaging Keep the original packaging during the guarantee period of the device for pr...

Page 54: ...pe of delivery Different basic module types are listed in chapter Required accessories as of page 48 Additionally it must be ensured that sufficient workspace is available around the module for technical or training documentation Detailed information can be found in chapter Operator workstations as of page 9 7 3 Required accessories WARNING High electric voltage by incorrect connection Danger to l...

Page 55: ...ury or death for operator or third Chapter Safety instructions as of page 5 in these operating instructions must always be observed NOTICE In case of damage wear and or contamination of the safety socket functional safety of the plug in connection can be no longer ensured Risk of damage of extension module TS AC E2 M3 1X malfunction Check the safety sockets by visual inspection for wear and contam...

Page 56: ...d the unpacking according to chapter Transporting the product as of page 45 and chapter Unboxing the product as of page 47 have been properly completed All parts required are within reach and functional Consider the following aspects before the final set up Make sure sufficient space is available for the extension module Also refer to chapter Operator workstations as of page 9 Any possible attachm...

Page 57: ...on module on the basic module For connection ensure that the guide pins are not jammed inside the guide bores Attach the extension module with the two knurled screws For better handling the recessed grip on the rear of the extension module should be used Step 3 Pull the three safety plugs out of their parking position Step 4 Plug the three safety plugs according to their colors red blue green into...

Page 58: ...52 94 Assembly Automax 100 Extension module TS AC E2 M3 1X Bosch Rexroth AG 05 2021 DOK SUPPL TS AC E2 M3 ITRS EN P ...

Page 59: ...ty instructions as of page 5 in these operating instructions must always be observed DANGER High electrical voltage Danger to life risk of injury by electric shock Defective or damaged components or cables must be replaced This also applies for the required power supply units and their connection cables Do not open any covers or device sockets during operation Do not separate or connect plug in co...

Page 60: ... XF6 of the bus coupler 2 Use the network cable to connect the Ethernet port XF7 of the bus coupler to the Ethernet port of the PC The actions are illustrated in the following figure Ethernet port XF6 PR21 Ethernet port XF6 Bus coupler Ethernet port XF7 Bus coupler Ethernet port PC Network cable from scope of delivery Network cable not scope of delivery Network cable connection Connection of netwo...

Page 61: ...ging the network configuration of the IndraControl PR21 refer to the application description IndraControl PR VR DR and DE Devices Software Applications See chapter Required and supplementary documentation as of page 1 Use of the standard IP address factory setting of IndraControl PR21 as basis may deviate in the following cases Use of additional extension modules Exercise instructions The followin...

Page 62: ...ail in the following section An IP address can be assigned manually to the ETH bus coupler via the rotary coding switches S1 and S2 Please note that the first 3 octets are fixed as address space This means that only the 4th octet can be configured when you manually assign the IP address It should be noted that a limited value range between 01 and 50 can be configured for the 4th octet This means t...

Page 63: ...ccess function is available The following table shows an overview of adjustable functions Functions of the rotary coding switches S1 S2 Code Function 0 0 00 Remote access default 0 5 0 9 01 50 Manual address assignment 1 5 15 0 9 51 159 DHCP name assignment 0 A 0A Static address 0 E 0E Resetting the IP parameters 1 A 1A Enable plug and play mode 1 B 1B Disable plug and play mode 12 C 12C Reset to ...

Page 64: ...window with the network settings is opened 5 Look for the network adapter to which the bus coupler is connected 6 Select it by left click 7 Right click to open the context menu Network connections window 8 Open the Properties menu item 9 In the new window select Internet Protocol Version 4 TCP IPv4 and open it via the Properties menu item ...

Page 65: ...4 Bosch Rexroth AG 05 2021 DOK SUPPL TS AC E2 M3 ITRS EN P Ethernet properties window 10 Select Use the following IP address Enter the following IP address 192 168 0 4 and the following subnet mask 255 255 255 0 TCP IPv4 properties 11 Confirm the selection with OK ...

Page 66: ...94 Commissioning Automax 100 Extension module TS AC E2 M3 1X Bosch Rexroth AG 05 2021 DOK SUPPL TS AC E2 M3 ITRS EN P Finally the window can be closed The IP address is set First commissioning is completed ...

Page 67: ...ion of the respective extension module in chapter Extension and modification as of page 83 9 1 Software description In this chapter access to The web based managment interface for configuration of the bus coupler The IoT Gateway web based management interface is described in detail The web based management interfaces are accessed by entering the IP addresses of IndraControl PR21 and the bus couple...

Page 68: ... it is called up for the first time Furthermore the dialog Note Process Data Watchdog is deactivated is displayed This dialog can be closed by clicking the Close button The option of language selection is also available now Web based managment interface Start 4 Configuration and diagnostics of the bus coupler can be performed via the navigation on the left side of the WBM interface To display the ...

Page 69: ...ve modified the IP address it is necessary to enter a password to accept the new configuration See the following figure Web based management interface IP Settings ATTENTION The password for the bus coupler at factory setting is private If you have modified the password of the bus coupler you must enter the corresponding password to accept the IP settings By clicking the Apply and Restart button th...

Page 70: ...bus coupler Bus coupler navigation Quick Setup Quick Setup allows a quick basic configuration of the bus coupler This includes IP Settings IP Address Setting Mode IP Address Subnet Maske Default Gateway Plug and Play Plug and Play Mode activate deactivate Process Data Watchdog Process Data Watchdog Timeout adjust System Identification Device Name System Description Location Contact Change password...

Page 71: ...terface Information Under General Data you will find information on General Data Information about manufacturer device type firmware hardware etc User defined Information on device name description installation location contact IP Settings IP address subnet mask default gateway Under Technical Data you will find information on General Data Information on ambient temperature operation storage trans...

Page 72: ...er you will find diagnoses on the actual status of Network and Connections Device information on operating status temperature and power supply Local bus configuration data exchange and process data Under Local Bus you will find diagnoses of The modules which are connected to the local bus Bus coupler navigation Modbus TCP UDP Via the navigation item Modbus TCP UDP you get information about Modbus ...

Page 73: ...ata watchdog timeout can be set between 200 ms and 65 000 ms A Value of 0 switches off the process data watchdog NOTICE To accept the values it is necessary to enter a password The password for the factory setting is private A detected network error with activated process data watchdog can be quit NOTICE To quit detected network errors the input of a password is required The password at factory se...

Page 74: ... at factory setting is private You can keep the firmware of the bus coupler up to date under Firmware Update Various update methods are available for this purpose NOTICE It is necessary to enter a password to perform the firmware update The password at factory setting is private 9 1 3 IoT Gateway First steps WBM The following action steps were performed using the Google Chrome web browser ATTENTIO...

Page 75: ...See the following figure WBM interface Proceed to 192 168 0 1 unsafe 6 Click on the link Proceed to 192 168 0 1 unsafe Next the login dialog Welcome to the IoT Gateway is displayed For login it is necessary to enter Username and Password See the following figure WBM interface Login 7 If the IoT gateway is in the delivery state or loaded after factory setting the login data is as follows Username a...

Page 76: ... the button Next See the following figure WBM interface End User License Agreement 9 The next step is to create a user account To do this enter your preferred access data in the Username and Password input fields Repeat the input of your password in the Repeat Password field Save your entered data by clicking the Save button NOTICE Make a note of your account data and keep it in a safe place This ...

Page 77: ...g message Verification expired Some functions have been disabled Please enter a valid license key A countdown will show you the remaining time until logout in minutes That means that you have 60 minutes from the time you successfully logged in until you log out After the 60 minutes have elapsed you are automatically logged out by the Web Based Management of the IoT gateway In case you want to cont...

Page 78: ...ed In the following the supplied software licenses are listed M No R911390174 Type code SWL IOT CORE FRAMEW 01 NNNN M No R911398402 Type code SWS IOT GATEW 01 NNNN The license code includes 5 blocks each of which contains 6 characters 4 Enter the License code for the material number R911390174 in the input field To confirm the entry click on the Add button 5 Repeat the procedure for the License co...

Page 79: ...dule from the supply voltage approx 30 seconds 8 Start the WBM interface of the IoT Gatway and log in with your access data Username and Password The start screen has been extended with the unlocked features after the licensing See the following figure IoT WBM interface Home screen with advanced features after licensing 9 The licensing of the IoT software software options is now completed 9 1 5 Io...

Page 80: ...e pop up menu click on the button Click Settings in the pop up menu See the following figure IoT Gateway Popup menu Settings 2 You can configure the IoT gateway and adapt it to your needs under the Settings menu Following configuration options are available in the Settings menu Configuring the proxy connection Connection test Enable disable Web Console Change username Change password X Frame confi...

Page 81: ...2 M3 1X 75 94 Bosch Rexroth AG 05 2021 DOK SUPPL TS AC E2 M3 ITRS EN P IoT Gateway Popup menu Settings Proxy For further information on IoT Web Based Management please refer to the Help See the following figure IoT Gateway Popup menu Settings Help ...

Page 82: ...76 94 Operation Automax 100 Extension module TS AC E2 M3 1X Bosch Rexroth AG 05 2021 DOK SUPPL TS AC E2 M3 ITRS EN P ...

Page 83: ...n for loose objects and visible damage should be performed before use For repair please contact Bosch Rexroth customer service 10 1 Cleaning and care DANGER Compromising of the training system individual components or other assets Risk for safe operation of the training system Risk of injury or death for operator or third Chapter Safety instructions as of page 5 in these operating instructions mus...

Page 84: ...y or death for operator or third Chapter Safety instructions as of page 5 in these operating instructions must always be observed To keep the extension module TS AC E2 M3 1X in an operational condition all electrical equipment must be checked for defects or wear at regular intervals Any defects or deficiencies identified must be corrected immediately ATTENTION Maintenance and repair work may only ...

Page 85: ...aterial damage due to improper handling Proper handling can lead to damage or device defect Disconnect the base module from the supply voltage before carrying out any extension or conversion work Make sure that the polarity of the connections is correct Observe color coding Carry out extension and conversion work without mechanical force NOTICE Do not touch electrostatically sensitive components o...

Page 86: ...rled screws at slot 2 of the base module Step 3 Carefully remove the extension module upwards from slot 2 of the base module Make sure that the guide pins of the extension module do not jam Step 4 The extension of the extension module is hereby completed See the illustration below 1 Step 1 2 Step 2 3 Step 3 4 Step 4 Assembly of extension module TS AC E2 M3 1X ...

Page 87: ...omponents in order to recycle them 2 Separate the materials e g Steel Aluminium Non ferrous metal Electronic waste Plastic 12 1 Environmental protection NOTICE Careless disposal of the product and the packaging material may lead to environmental pollution Illegal waste disposal can lead to criminal charges and fines Dispose of the product and the packaging material in accordance with the applicabl...

Page 88: ...82 94 Disposal Automax 100 Extension module TS AC E2 M3 1X Bosch Rexroth AG 05 2021 DOK SUPPL TS AC E2 M3 ITRS EN P ...

Page 89: ...eviating from this a different basic module or other slot can be used This way the electrical connection in step 4 may also change If two different extension modules are to be installed the heavy module must be installed in the bottom This way the risk of tilting of the overall system is reduced Step 1 Step 2 Step 3 Step 4 Extending the extension module Step 1 The condition is that an extension mo...

Page 90: ... the three safety plugs according to their colors red blue green into the three respective safety sockets of the lower extension module If the cable length is too short there is remaining length inside the housing Carefully pull the remaining cable length out of the housing Ensure correct polarity color coding of sockets and plugs 13 2 Modifying the product Extension modules can be removed and rep...

Page 91: ...ect the base module from the supply voltage before carrying out any extension or conversion work Make sure that the polarity of the connections is correct Observe color coding Carry out extension and conversion work without mechanical force NOTICE Do not touch electrostatically sensitive components or connection points Property damage Observe the ESD protection measures Do not touch connection poi...

Page 92: ...commissioning as of page 53 Website not found Check the IP address of the PC and whether the IP address range corresponds to the range of IndraControl PR21 ATTENTION For network settings administrator rights are required on the PC Missing connection Restart the IoT gateway and wait a few minutes until a connection is established If the cause of the error cannot be determined please contact Bosch R...

Page 93: ...ting temperature 0 Max operating temperature 40 Place of installation Closed room Ambient temperature 0 to 40 Max relative air humidity 90 at 20 Max installation height m 3000 above sea level A weighted continuous sound level at workplace of operating personnel dB A 0 Specification without connected actuator e g sensors For power supply of the extension module a basic module of this series of trai...

Page 94: ...88 94 Technical data Automax 100 Extension module TS AC E2 M3 1X Bosch Rexroth AG 05 2021 DOK SUPPL TS AC E2 M3 ITRS EN P ...

Page 95: ...cal circuit diagram only indicates the voltage supply of operating equipment Wiring of input signals is described in chapters System connectors for digital and analog inputs as of page 34 Here detailed information can be found on the assignment of inputs with reference to M12 system connectors General information and specifications on the digital and analog input module can be found in chapter ...

Page 96: ...port Contact information can be found in chapter Contact addresses on page 91 The following figure supports localization of the required spare parts in the extension module TS AC E2 M3 1X IndraControl PR21 S20 ETH BK S20 DI 16 1 S20 AI 4 I Positions of spare parts in the extension module The table lists the available spare parts Spare part list according to positions Item Mat no Order text 1 R9113...

Page 97: ...th com Under this address you will also find additional information on service repair e g delivery addresses and training For quick and efficient support please provide us with the following information Detailed description of the fault and conditions Information on the type plate of the concerned products particularly type codes and serial numbers Contact phone fax numbers and e mail address in c...

Page 98: ...Appendix Automax 100 Extension module TS AC E2 M3 1X Bosch Rexroth AG 05 2021 DOK SUPPL TS AC E2 M3 ITRS EN P 16 4 Declaration of conformity Declaration of conformity German original Declaration of conformity ...

Page 99: ...92 Digital input module 29 Diagnostics 31 Schematic diagram 30 Technical data 30 Terminal point 29 Dimensional sheet 43 Disassembly and replacement 79 Disposal 81 E Electrical circuit diagram 89 Enviromental protection 81 Extension and modification 83 G General information on damage to property and damage to the product 13 General safety instructions 6 I Illustration of information 1 Improper use ...

Page 100: ...y 15 Service and support 91 Software description 61 Spare part list 90 Spare parts 78 Storing the product 45 Symbols 3 System connectors for analog inputs outputs 39 System connectors for digital inputs outputs M12 system connectors 3XG1 35 T Technical data 87 Transport and storage 45 Transporting the product 45 Troubleshooting 85 Type plate device 44 V Validity of the documentation 1 ...

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Page 102: ...place for Version Bosch Rexroth AG 2021 DOK SUPPL TS AC E2 M3 ITRS EN P Bosch Rexroth AG Bosch Rexroth Academy Bahnhofplatz 2 D 97070 Würzburg Germany Phone 49 0 9352 18 1920 E Mail training boschrexroth de http www boschrexroth com academy ...

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