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Bosch IdealShield POWER XPRESS Install Manual Download Page 18

CONTACT US FOR A QUOTE TODAY

1-800-731-1722

WWW.IDEALSHIELD.COM

18

Power Xpress™ Dual Bollard Charge Station 

Installation Guide

576414 Rev. A

1. 

Pass the charging cable through the exit hole 

on the side of the bollard.

2.  Feed the cord past the side of the EVSE and 

slide into position.

A. EVSE

B. Top Unit

Figure 19. Installation of Top Unit

3. 

Install cord into top wiring chamber of the top 

unit.

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POWER

STATUS

RESET

Technical Support

# 1 877 809-3873

www.pluginnow.com

POWER

STATUS

RESET

Technical Support

# 1 877 809-3873

Figure 20. Wires Installed into EVSE

1. 

Tighten fasteners on the back of the bollard.

2.  While tightening the fasteners guide the 

EVSE’s so that the bottom cover is resting on 

the ledge of the bollard.

NOTE: The fasteners will force the EVSE’s snuggly 

against the bollard..

Figure 21. Secure EVSE Units

1. 

Position the strain relief at the bottom of the 

side slot metal mounting bracket in the steel 

bollard. Position such that the rubber grommet 

(D) seats on the opening of the lower plastic 

bollard cover. Repeat on opposite side.

Summary of Contents for IdealShield POWER XPRESS

Page 1: ...DUAL CHARGING STATION INSTALL GUIDE CONTACT US FOR A QUOTE TODAY 1 800 731 1722 WWWW IDEALSHIELD COM POWER XPRESS ...

Page 2: ... 576414 Rev A Technical Support 1 877 805 EVSE 3873 Copyright 2015 Bosch Automotive Service Solutions Inc All rights reserved The information specifications and illustrations in this guide are based on the latest information available at the time of printing Bosch reserves the right to make changes at any time without notice ...

Page 3: ...STALLATION NOT PROVIDED 6 MATERIALS REQUIRED FOR INSTALLATION 7 APPLICABLE ELECTRICAL SYSTEMS 8 220 240V Single Phase North America 8 208V 3 Phase Wye Connection North America 8 240V 3 Phase Delta Connection North America with Center Tap on One Leg 9 230V Above Ground Europe 230V Single Phase 10 ELECTRICAL REQUIREMENTS FOR BATTERY CHARGING 11 AMPERAGE AND BREAKER PARAMETERS 12 STANDARD INSTALLATIO...

Page 4: ...ore flammable explosive or combustible materials near the EVSE WARNING Improper installation of the EVSE can result in personal injury or product damage WARNING This EVSE installation guide is not a substitute for electrical safety precautions WARNING Use this EVSE within the specified operating parameters Failure to do so may result in injury or death WARNING Locate and install this EVSE in a loc...

Page 5: ...TS BOLLARD AND EVSE EL 50650 XXXX Power Xpress EVSE EL 50600 300 for Bollard Charge Station x2 1 EVSE including attached cable with strain relief and grommet input output decals flag tag and vehicle coupler POWER STATUS RESET 1 Decal and cover kit 1 Cable management hook 1 Power Xpress Bollard Charge Station Installation Guide 1 Power Xpress EVSE User Manual ...

Page 6: ...n Guide 576414 Rev A Bollard and Hardware EL 50600 500 1 Bollard including upper and lower plastic covers 4 Cable management retaining screws pre installed 1 Locating set screw plastic bag attached to bol lard 1 Base cover TOOLS SUGGESTED FOR INSTALLATION NOT PROVIDED Tape measure Wire cutters 2 ft Level Wire stripper ...

Page 7: ...14 Rev A Pencil Nonmetallic wire stripper Power hammer drill Masonry drill bit set Small flat blade screwdriver Needle nose pliers 7 16in 7 16 in Open end wrench Expandable pliers 1 2 in Ratchet and sockets Torque wrench MATERIALS REQUIRED FOR INSTALLATION SOOW or SOW 8 3 Serice Cord 16 Single gang junction box Cable grips x4 Wire ...

Page 8: ...igure 1 220 240V Single Phase WARNING The EVSE is a single phase device Do not connect all three phases of a 3 phase feed Only three wires are connected take care that the service transformer secondary connection is known and the three wires from the main panel circuit breaker are correctly connected and labeled 208V 3 Phase Wye Connection North America Any two of the legs can be used to provide 2...

Page 9: ... the single leg can supply the required power NOTE The EVSE will only operate properly if it de tects the presence of a ground wire con nected to a neutral point on the transformer secondary WARNING Do not use a 3 phase delta connected transformer secondary without a center tap on one leg and or without a neutral point available for the required ground connection 240V 3 Phase Delta Connection Nort...

Page 10: ... neutral wires take care that the service transformer secondary connection is known and the wires from the main circuit breaker panel are correctly connected and labeled The following service connections are primarily used in Europe and Australia sometimes known as TT Power Grid Please reference the following diagram The line neutral and earth outputs on the illustration correspond to the inputs o...

Page 11: ...igure 5 Wire Run Variations WARNING The EVSE must be installed by a licensed electrician in accordance with all national and local electrical codes ordinances requirements and all authorities having jurisdiction The conduit may extend up to 24 in 61 cm from ground level A sweep is used to direct the circuit from the conduit to the electric circuit from the service pan el The three types of accepta...

Page 12: ...t above the reset button on the front of the EVSE 3 Using a small flat blade screwdriver set the current adjustment selector to the applicable output current limiting setting as specified in Figure 8 Current Adjustment Settings Figure 7 Setting the Current Adjustment Selector NOTE Positions 6 7 8 9 0 are not used X and are non operational The EVSE will not function under these settings WARNING The...

Page 13: ...CONTACT US FOR A QUOTE TODAY 1 800 731 1722 WWW IDEALSHIELD COM 13 Power Xpress Dual Bollard Charge Station Installation Guide 576414 Rev A Figure 8 Current Adjustment Settings ...

Page 14: ...ic bag containing locating set screw not shown from inside bollard A Upper plastic cover B Lower plastic cover Do not remove C Seal D Cable management retaining screws Figure 9 Bollard Disassembly NOTE The upper and lower plastic bollard covers are a matched set and cannot be used inter changeably with those from other bollards The standard installation design for the Power Xpress Bollard is a bol...

Page 15: ... stand pipe B Marked locations for anchor bolts Figure 12 Drill Holes NOTE Adapters may be used to attach junction box to stand pipe All adapters and boxes must be suitable for wet locations NOTE Consult national and local codes for ap proved service cord 3 Adjust charging cable strain relief to the following locations Top unit 7 in from EVSE Bottom unit 24 in from EVSE www pluginnow com POWER STA...

Page 16: ...cable through the exit hole in the side of the bollard NOTE Fish tape can be used to pass the service cord through the bollard and past the EVSE units 2 Pass the cord for the top unit past the side of the EVSE and behind the black face www pluginnow com POWER STATUS RESET Technical Support 1 877 809 3873 Figure 15 Install Bottom Unit 3 Slide bottom unit into mounting position Take caution not to s...

Page 17: ...l Bollard Charge Station Installation Guide 576414 Rev A Figure 16 EVSE Cables and Cords 4 Install cord into top wiring chamber of the bottom unit A Cables passing around EVSE Figure 17 Wiring Chamber of Bottom Unit A Location of cord in chamber Figure 18 Wiring Chamber of Bottom Unit ...

Page 18: ...SET Technical Support 1 877 809 3873 www pluginnow com POWER STATUS RESET Technical Support 1 877 809 3873 Figure 20 Wires Installed into EVSE 1 Tighten fasteners on the back of the bollard 2 While tightening the fasteners guide the EVSE s so that the bottom cover is resting on the ledge of the bollard NOTE The fasteners will force the EVSE s snuggly against the bollard Figure 21 Secure EVSE Units...

Page 19: ...ent 2 Tighten the inner strain relief nut A inside the bollard hand tight Using expandable pliers tighten the nut an additional 1 4 turn Figure 23 Tightening the Strain Relief Nut NOTE Do not overtighten the strain relief nut The grommet may pull through 3 Install cable hooks on the sides of the bollard Figure 24 Cable Hooks CONTACT US FOR A QUOTE TODAY 1 800 731 1722 WWW IDEALSHIELD COM ...

Page 20: ...UT ROUG E ECLA IREE VOIT LE MANU EL OPER ANT POUR L IND ICATI ON DE FAUT E ET LES INSTR UCTIONS OPER ANTE S Sl appareil ne fonct ionne pas selon les instru ction s EMPL OI Ne pas utiliser ce perip herlq ue conta ctez TECH NICIE N QUAL IFIE pour entre tien ou repar ation IF UNIT FAILS TO OPER ATE PERTHE OPER ATING INSTR UCTIO NS DO NOT USE THIS DEVIC E CONT ACT QUAL IFIED TECH NICIA N FOR SERV ICE ...

Page 21: ...ng nuts according to anchor manufacturer specification 11 Loop the cables onto the cable management holder ss01429 Figure 28 Remove Strain Relief 12 Remove the strain relief assembly from the wiring chamber Figure 29 Trim Wire to Length 13 Trim the wire to a length sufficient to make the connections to the Charge Station terminal block Figure 30 Trim Wire to Length 14 Strip back 1 1 4 in 32 mm of ...

Page 22: ... 17 Feed the L2 wire into the L2 terminal slot in the wiring chamber Figure 33 Attach Safety Ground Wire 18 Attach safety ground wire through the slot on the ground terminal Hand tighten grounding lug NOTE See inside of wiring chamber cover for wiring schematic 19 Tighten terminal screws to 1 2 Nm 10 62 in lb Figure 34 Reinstall Strain Relief 20 Reinstall strain relief NOTE Select appropriate orie...

Page 23: ...el Figure 36 Cable Looped on Hook 23 Switch the main circuit breaker to the ON position and verify that the Power LED is illuminated solid green and the Status LED is illuminated solid amber on the EVSE 24 Place both halves of the plastic base cover over bollard base Secure with plastic push pins www pluginnow com POWER STATUS RESET Technical Support 1 877 809 3873 www pluginnow com POWER Power Xp...

Page 24: ... COUPLER NOT CONNECTED GREEN SOLID GREEN SOLID WAITING TO CHARGE GREEN SOLID GREEN BLINKING VEHICLE IS CHARGING GREEN SOLID 1 OR 2 RED BLINKS EVERY 2 SECONDS PILOT CHARGING ERROR GREEN SOLID SOLID RED THEN GREEN BLINK EVERY 2 SECONDS GROUND FAULT DETECTED GREEN SOLID RED BLINKING GROUND MONITOR INTERRUPTED GREEN SOLID RED SOLID OPERATION FAULT GREEN SOLID OFF OPERATION FAULT See Troubleshooting se...

Page 25: ...e vehicle charge port verifying both are clean and undamaged If vehicle charge port needs cleaning follow manufacturer instructions for cleaning Clean EVSE connector with a dry or damp cloth if necessary 4 Restore main service power 5 Reconnect the coupler to the vehicle port Ground monitor interrupted 1 Disconnect main service power at service panel 2 Disconnect the EVSE coupler from the vehicle ...

Page 26: ...e charging If the charging mode cannot be restored the STA TUS LED will illuminate solid red and the EVSE will stay in fault mode NOTE Automatic reset feature after ground fault STATUS LED will be solid red does not apply to European EVSE models European standards dictate that user intervention is required by pressing the master clear RESET button on the front of the EVSE housing If ground fault c...

Page 27: ...le law this warranty will be deemed modified to be consistent with such local law DISCLAIMER TO THE EXTENT PERMITTED BY APPLICABLE LAW AND EXCEPT AS EXPRESSLY PROVIDED IN THE LIMITED WARRANTY BOSCH MAKES NO WARRANTY WITH RESPECT TO THE EQUIPMENT OR THE SERVICES WHETHER EXPRESS IMPLIED STATUTORY OR OTHERWISE BOSCH EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WAR...

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