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HDS 200 HD Scan Tool

for Class 4-8 Diesel, Light and Medium Vehicles

en User guide

Summary of Contents for HDS 200

Page 1: ...HDS 200 HD Scan Tool for Class 4 8 Diesel Light and Medium Vehicles en User guide ...

Page 2: ..._ Board ID ____________________________________ Burn Date __________________________________ Record the above information about your tool The information is available at Main Menu System Setup Tool Information Provide this informa tion when contacting technical support If you have questions or concerns contact Technical Support Phone 1 855 267 2483 E mail techsupport diagnostics us bosch com The i...

Page 3: ...der 13 Language Setup 13 Long PID Names 13 Pre Trigger Setup 14 Tool Information 14 Display Test 14 Keypad Test 15 Memory Test 15 Program Mode 16 4 6 Vehicle Specific Features 16 Review Data 16 Recording 17 Print Data 17 4 7 Locating Data Link Connector 18 4 8 Connect the Tool 18 4 9 Vehicle Selection 18 5 Heavy Duty Standard Diagnostics 19 5 1 Read Codes 20 Lamp Status 21 Erase 21 5 2 Erase Codes...

Page 4: ...moderate or minor injury to operator or bystanders IMPORTANT Indicates a condition which if not avoid ed may result in damage to test equip ment or vehicle 2 Important Safety Warnings and Instructions WARNING Risk of electric shock Do not exceed voltage limits between inputs indicated in the Specifications Use extreme caution when working with circuits that have voltage greater than 60 volts DC or...

Page 5: ...performing diagnostic testing Keep cigarettes sparks open flame and other sources of ignition away from vehicle Keep a dry chemical Class B fire extinguisher rated for gasoline chemi cal and electrical fires in work area Fire can cause death or serious injury WARNING Risk of flying particles Safety goggles and protective gloves must be worn by the operator and any bystand ers while using electrica...

Page 6: ...transmissions put gear selector in park for automatic transmissions disconnect release mechanism on the automatic parking brake release for testing and reconnect when testing is completed Do not leave a running engine unattended A moving vehicle can cause injury CAUTION Risk of equipment or circuit damage Unless specifically directed by manufac turer make sure ignition is off before connecting or ...

Page 7: ...8 SAE J1587 is a diagnostic protocol standard developed by the Society of Automotive Engineers SAE for heavy duty and most medium duty vehicles built after 1985 Up to 1995 individual OEMs used their own connectors From 1996 to 2001 the 6 pin Deutsch was standard Beginning in 2001 most OEMs converted to the 9 pin Deutsch Some OEMs still use the 6 pin Deutsch SAE J1708 is an SAE physical specificati...

Page 8: ...er DLC adapter cable to connect the scan tool to the vehicle Also the vehicle s DLC may be found in several different places and have many different configu rations IMPORTANT Power to the tool generally comes from the vehicle If the tool does not power up use the included cigarette lighter cable 7 0135 to power up the tool J1939 Type 2 The J1939 Type 2 is a round 9 pin green DLC adapter cable 1699...

Page 9: ...es Codes and definitions assigned by these specifica tions are known as Generic OBD II codes OBD II requires compliance to these standards for all cars light trucks APVs MPVs and SUVs sold in the United States Codes not reserved by the SAE are reserved for the manufacturer and referred to as Manufacturer Spe cific Codes DTCs are used to help determine the cause of a problem or problems with a vehi...

Page 10: ... to 50 C 32 to 122 F Storage Temperature 20 to 70 C 4 to 158 F Internal Power 4 AAA Batteries External Power 7 to 16 Volts A minimum of 8 0 V is required for most control modules to operate properly in a vehicle Dimensions Height Width Depth 7 inches 3 75 inches 1 125 inches 178 mm 95 mm 29 mm Accessories Part Description Part No Extender Cable Cable used to connect vehicle specific adapter cables...

Page 11: ...ement CAUTION If the scan tool will not be used for an extended period of time remove the batteries to prevent battery leakage from damaging the battery compartment Vehicle Power When the scan tool is connected to the vehicle s DLC the tool is powered by the vehicle and will automatically turn on once connected If you use the cigarette lighter adapter cable be aware that some vehicle cigarette lig...

Page 12: ...int Header Language Setup Long PID Names Pre Trigger Setup Tool Information Display Test 2 Increase or Decrease Auto Power Off time Use the UP key to increase time Use the DOWN key to decrease time Press Auto Power Off Press ENTER to continue Increase time 2 minute s Decrease time 3 Save Auto Power Off time Press Quick Test Quick Test is a feature of the tool that occurs the first time the tool es...

Page 13: ...fault lan guage From System Setup menu 1 Select Language Setup Use the UP and DOWN keys until Lan guage Setup is highlighted Press System Setup English Metric Auto Power Off Quick Test Print Header Language Setup Long PID Names Pre Trigger Setup Tool Information Display Test 2 Select desired Language Setup choice Use the UP and DOWN keys until the desired language is highlighted Language Setup Eng...

Page 14: ...Press Tool Information Tool Information allows the user to view specific tool infor mation that may be needed when contacting customer service From System Setup menu 1 Select Tool Information Use the UP and DOWN keys until Tool Information is highlighted Press System Setup English Metric Auto Power Off Quick Test Print Header Language Setup Long PID Names Pre Trigger Setup Tool Information Display...

Page 15: ... 4 Press to exit the test and return to the System Setup menu Keypad Test The Keypad Test is used to verify that the keys are working correctly From System Setup menu 1 Select Keypad Test Use the UP and DOWN keys until Keypad Test is highlighted Press System Setup Quick Test Print Header Language Setup Long PID Names Pre Trigger Setup Tool Information Display Test Keypad Test Memory Test 2 Press a...

Page 16: ...D Names Pre Trigger Setup Tool Information Display Test Keypad Test Memory Test Program Mode PROGRAM MODE See User Manual Connect Tool to PC with USB Cable If the Program Mode is entered is not opera tional The tool must be powered off to exit Program Mode and then restarted to continue 4 6 Vehicle Specific Features Review Data The Review Data function allows the user to view the information from ...

Page 17: ...nd DOWN keys to view recorded PID data within each frame Use the LEFT and RIGHT keys to scroll back and forth through frames Refer to 8 Appendix A Global OBD II PID Definitions on page 42 Refer to 9 Appendix B Glossary on page 44 for HD abbreviations ABSLT TPS CALC LOAD COOLANT F ENG SPEED RPM FUEL SYS 1 FUEL SYS 2 IAT F IGN ADV LT FTRM1 0 0 3 5 95 692 OPEN OPEN 75 4 5 3 1 Frame Throttle position ...

Page 18: ...h 9 pin HD Vehicles For more information on OBD II DLC locations go to http www obdclearinghouse com NOTE When using the OBD II 9 pin or 6 pin cables power to the tool generally comes from the vehicle If the tool does not power up use the cigarette cable to power up the tool 4 8 Connect the Tool 1 Connect extension cable to the tool 2 Connect the appropriate data link cable to the exten sion cable...

Page 19: ...ress ENTER to continue Please turn the key off for 10 seconds then turn the key on Turn key off for 10 seconds Turn key on Press If vehicle power is not detected a screen is shown to verify tool connection non demo mode Vehicle Required Press ENTER to continue Please verify the tool is connected to the vehicle with the ignition key turned on 5 Heavy Duty Standard Diag nostics Heavy Duty Standard D...

Page 20: ... found is displayed Read Codes Press ENTER to continue No codes found 3 View and write down the DTCs Use the UP and DOWN keys to scroll thru all DTCs This screen indicates where the Read Codes information is located DTC Description FMI Description Count DTC Type X Y module DTC FMI Erase Lamp Status Module Name DTC Number of the trouble code found For J1587 modules this will either be SID for Subsy...

Page 21: ...when the F2 key is pressed can be erased See 5 2 Erase Codes on page 21 5 2 Erase Codes The Erase Codes function deletes DTCs from vehicle s control module s Perform this function key on engine off KOEO Do not start the engine The Erase Codes function may also erase diagnostic information pertaining to the specified DTC Perform Erase Codes function only after systems have been checked completely a...

Page 22: ...active Codes to erase only Inac tive codes for the selected module Select Erase Active Codes to erase only Active codes for the selected module Press 6 Observe the Command sent message is displayed Press Erase Codes Press ENTER to continue Command sent Codes remaining 0 5 3 View Data The View Data function allows real time viewing of the vehicle s computer module s parameter identification PID dat...

Page 23: ... 13 If the icon displays while a PID is selected press to select PIDs to graph A maximum of 2 PIDs can be graphed Select PIDs to Graph Eng ECU Temp F Est Perc Fan Spd EGR Valve 1 Pos PctAccelPedalPos3 Throt Pos Eng Intercool Temp F Road Spd mph Pct Eng Load ENGINE ECU TEMPERATURE Eng Clnt Temp F Brake Sys AirPressEmg Eng ECU Temp F Est Perc Fan Spd EGR Valve 1 Pos PctAccelPedalPos3 Throt Pos Eng I...

Page 24: ...Press 6 Return to Heavy Duty Standard menu Press 5 4 Record Data The Record Data function records PIDs while vehicle is parked or being driven The Record Data function is mainly used for diagnosing intermittent driveability problems that cannot be isolated by any other method The recording time varies A recording consists of frames of data before the trigger and several frames after the trigger CA...

Page 25: ...ons on how to play back data Record Data Playback data No Yes 5 5 Module Information The Module Information function allows the scan tool to request information from modules on the vehicle Infor mation collected includes Make Module Serial Number Power Unit ECU Part Number ECU Serial Number ECU Location ECU Type ECU Manufacturer Name ECU Hardware ID Software Identifier CVN ID Calibration ID Vehicl...

Page 26: ...data is correct for scanned modules From Heavy Duty Standard menu 1 Select Vehicle Information Use the UP and DOWN keys until Vehicle Information is highlighted Press Heavy Duty Standard Read Codes Vehicle Information View Data Record Data Erase Codes Module Information Review Data Print Data System Setup 2 View information supported by vehicle Vehicle Information 3FRWF6FC4BV629240 Total Distance ...

Page 27: ...le was not driven enough to complete the monitor n a not applicable vehicle does not support that monitor Depending on vehicle disconnecting or a discharged battery may erase DTCs and clear monitor status Moni tors may be reset by Erasing codes Vehicle control modules losing power The I M Monitors function can be run key on engine running KOER or key on engine off KOEO Extreme weather and or road ...

Page 28: ...e of a problem or prob lems with a vehicle These codes cause the control module to illuminate the malfunction indicator lamp MIL when emission related or driveability fault occurs When referring to the engine control module MIL is also known as service engine soon or check engine lamp Read Codes can be done with the key on engine off KOEO or with the key on engine running KOER From the the HD OBD ...

Page 29: ...s 6 3 Erase Codes The Erase Codes function deletes DTCs and resets I M Monitor data from vehicle s control module s Perform this function key on engine off KOEO Do not start the engine The Erase Codes function may also erase View Freeze Data O2 Monitor Tests and Diagnostic Monitor Test results depending on vehicle The Erase Codes function sets monitors to inc Perform Erase Codes function only afte...

Page 30: ... State OBD Check The State OBD Check function is used to display a basic status of the vehicles OBD system Malfunction indicator lamp MIL status Codes found I M monitors Erase Codes deletes DTCs and resets I M monitors from vehicle s computer module s The State OBD Check function has the following areas MIL Status ON or OFF Number of Codes Found Number of Monitors OK Number of Monitors Inc Number ...

Page 31: ...Data Drive Cycle Monitor I M Monitors 2 Observe while the scan tool validates PID MAP PID MAP validation is the tool asking the vehicle which PIDs are supported Refer to 8 Appendix A Global OBD II PID Definitions on page 42 for a complete list of PIDs supported by the tool Multiple PIDs may be sent if vehicle is equipped with more than one computer module for example a powertrain control module PC...

Page 32: ...s 4 Return to Select Data to View menu Press 5 Return to Datastream Menu Press Custom List Select The Custom Data List allows certain PIDs from the View Entire Data List such as those PIDs that apply to a specific driveability symptom or system to be selected From Select Data to View menu 1 Select Custom List Select Use the UP and DOWN keys until Custom Data List is highlighted Press Select Data t...

Page 33: ...and DOWN keys until Record Data is highlighted Press Global Automotive OBDII Read Codes Record Data Erase Codes View Data MIL Status State OBD Check View Freeze Data Drive Cycle Monitor I M Monitors 2 Follow all instructions on display The scan tool can maintain 5 recordings per vehicle If there are already 5 recordings stored the scan tool will ask which recording to over write Scan tool validate...

Page 34: ... Definition that caused Freeze Fra If Long PID Names is turned on the expanded text for the PID will scroll on the bottom line of the display Refer to Long PID Names on page 13 4 Select another frame to view if available Press 5 Return to HD OBD menu or Global Automotive OBDII menu Press 6 9 Drive Cycle Monitor The Drive Cycle Monitor function is very similar to I M Monitors though the Drive Cycle...

Page 35: ...s Mon inc inc inc inc OR Since DTCs Cleared Misfire Monitor Fuel System Mon Comp Component Catalyst Mon Htd Catalyst Evap System Mon Sec Air System A C Refrig Mon Oxygen Sens Mon ok ok ok ok n a inc n a n a ok The scan tool display is continuously updated Monitors that are ok will disappear and only the inc monitors will remain displayed Moni tors designated n a are not displayed When all Monitors...

Page 36: ... Monitor 2 Select O2 sensor Use the UP and DOWN keys until the desired O2 monitor is highlighted Press Select O2 Sensor O2 Bank1 Sensor1 The O2 sensors located upstream before cata lyst may perform differently than ones located downstream after catalyst Test IDs are shown for unknown O2 sensor tests 3 View results of selection Use the UP and DOWN keys O2 Bank1 Sensor1 Test 86 MOD MAX MEAS MIN 09 1...

Page 37: ...Module ID where the monitor test data came from O2 Sensor B1S1 RICH LN Thresh MOD MAX MEAS MIN STS 07 0 4497 V 0 4497 V 0 4497 V OK 3 Return to Select Test menu Press 4 Return to Special Tests Menu Press 6 12 On Board Systems The On Board Systems test allows the scan tool to control operation of vehicle components tests or sys tems Some manufacturers do not allow tools to control vehicle systems A...

Page 38: ... scanned vehicles CVNs are calculated values required by OBD II regu lations The CVN calculation may take several minutes CVNs are reported to determine if emission related calibrations have been changed Multiple CVNs may be reported for a control module In use performance tracking tracks performance of key I M Monitors From HD OBD menu or Global Automotive OBDII menu 1 Select Vehicle Information ...

Page 39: ...iew information supported by vehicle Use the UP and DOWN keys if required VIN MOD 09 1HGCM56866A018504 CVN MOD 09 00 5C 02 52 CAL ID MOD 09 37805 RAD A590 IPT MOD 09 OBDCOND IGNCNTR CATCOMP1 CATCOND1 CATCOMP2 CATCOND2 O2SCOMP1 O2SCOND1 0 0 0 0 0 0 0 0 Monitor Conditions Encountered In the above examples Module 09 returned data Scroll down to view information CVNs are shown as hexadecimal numbers A...

Page 40: ...ca tion type for all Global OBD II modules in the vehicle From the HD OBD menu or Global Automotive OBDII menu 1 Select Modules Present Use the UP and DOWN keys until Modules Present is highlighted Press Global Automotive OBDII O2 Monitor Tests Modules Present Diagnostic Monitor Tests Review Data On Board Systems Vehicle Information Print Data System Setup Drive Cycle Monitor The types of protocol...

Page 41: ...l self tests or functions incorrectly in any other way do the following Check and replace the batteries if needed Clean the DLC pins Disconnect and reconnect DLC making sure it is connected correctly Check vehicle battery to make sure at least 8 0 volts is present Contact customer service With the engine off check for blown fuses in the vehicle fuse box 7 3 Vehicle Communication Fault The vehicle ...

Page 42: ...me with EI AECD 20 Timer 1 active 2 Timer Active AECD3_TIME1 TIME 2 Total Run Time with EI AECD 3 Timer 1 Active 2 Timer Active AECD4_TIME1 TIME 2 Total Run Time with EI AECD 4 Timer 1 Active 2 Timer Active AECD5_TIME1 TIME 2 Total Run Time with EI AECD 5 Timer 1 Active 2 Timer Active AECD6_TIME1 TIME 2 Total Run Time with EI AECD 6 Timer 1 Active 2 Timer Active AECD7_TIME1 TIME 2 Total Run Time w...

Page 43: ...or 1 IAT 12 22 Intake Air Temperature Sensor Bank 1 Sensor 2 Bank 2 Sensor 2 IAT 13 23 Intake Air Temperature Sensor Bank 1 Sensor 3 Bank 2 Sensor 3 ICP_A B Injection Control Pressure A B PID PID Description ICP_A_CMD B_ CMD Commanded Injection Control Pres sure A B IDLE_TIME Total Idle Run Time IGN ADV Timing Advance LAMBDA11 21 02 Sensor Lambda Bank 1 Sensor 1 Bank 2 Sensor 1 LAMBDA12 22 02 Sens...

Page 44: ...TINT Turbocharger A Turbine Inlet Tempera ture Turbocharger B THROT CMD Commanded Throttle Actuator Control TP G Absolute Throttle Position G TQ_ACT Actual Engine Percent Torque TQ_DD Driver s Demand Engine Percent Torque TQ_MAX1 MAX2 MAX3 MAX4 MAX5 Engine percent torque at idle point 1 2 3 4 5 TQ_REF Engine Reference Torque TROUB CODE Code causing the Freeze Frame VEH SPEED Vehicle Speed VGT_A_AC...

Page 45: ... solenoid A solenoid that is energized by the PCM in order to control turbo supercharger boost pressure Brake switch signal An input signal to the PCM indicating that the brake pedal is being pressed This signal is typically used to disengage cruise control systems and torque converter clutch TCC solenoids See also TCC Cal Calibration Calc Calculated CAM Camshaft position sensor Sends a frequency ...

Page 46: ... condition identified by the on board diagnostic system Duty Cycle A term applied to signals that switch between on and off Duty cycle is the percentage of time the signal is on For example if the signal is on only one fourth of the time then the duty cycle is 25 The PCM uses duty cycle type signals to maintain precise control of an actuator EBCM Electronic brake control module EBTCM Electronic br...

Page 47: ...lectric motor mounted on the throttle body and controlled by the PCM The PCM can control idle speed by commanding the ISC to adjust its position ISO International Organization of Standardization also know as International Standards Organization JStick Joystick KAM Keep alive memory Knock sensor KS Used to detect engine detonation or knock The sensor contains a piezoelectric element and is threaded...

Page 48: ...quired to be present on all cars sold in the US after January 1 1996 ODM Output device monitor OP Operating Open loop OL A control system mode that does not monitor the output to verify if the desired results were achieved A fuel delivery system usually operates in open loop mode during cold engine warm up because the oxygen sensors are not yet ready to send a signal Without the oxygen sensor sign...

Page 49: ...sor Any device that reports information to the PCM The job of the sensor is to convert a parameter such as engine temperature into an electrical signal that the PCM can understand SFI or SEFI Sequential fuel injection or sequential electronic fuel Injection A fuel injection system that uses one or more injectors for each cylinder The injectors are mounted in the intake manifold and are fired indiv...

Page 50: ...rature of the transmission Turbo Turbocharger Util Utility VECI Vehicle emission control information A decal located in the engine compartment containing information about the emission control systems found on the vehicle The VECI is the authoritative source for determining whether a vehicle is OBD II compliant Veh Vehicle VIN Vehicle identification number This is the factory assigned vehicle seri...

Page 51: ... or derivative works of this software must execute solely and exclusively on microcontroller or microprocessor devices manufactured by or for STMicroelectronics 5 Redistribution and use of this software other than as permitted under this license is void and will automatically terminate your rights under this license THIS SOFTWARE IS PROVIDED BY STMICROELECTRONICS AND CONTRIBUTORS AS IS AND ANY EXP...

Page 52: ...rmined by BOSCH in accordance with procedures established by BOSCH No one is authorized to make any statement or representation altering the terms of this warranty DISCLAIMER THE ABOVE WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EXPRESS OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SOFTWARE Unit software is proprietary confidential information protected und...

Page 53: ...Bosch Automotive Service Solutions Inc 3000 Apollo Drive Brook Park OH 44142 USA Telephone 1 855 267 2483 www boschdiagnostics com ...

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