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EX65 Explosion-Protected Illuminator

LED Series

en

Installation Manual

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Summary of Contents for EX65

Page 1: ...EX65 Explosion Protected Illuminator LED Series en Installation Manual ...

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Page 3: ... 2 2 2 User supplied Parts 14 3 Planning 15 3 1 Dimensional Drawings 15 3 2 Initial Preparations 16 4 Installation Overview 17 5 Connections 19 5 1 Power Cable Requirements 19 5 1 1 Wire Distance Guide 19 5 2 Telemetry Cable Requirements 19 5 3 Making the Connections 19 6 Configuration 22 7 Mounting 23 7 1 Mounting the Unit 23 7 2 Installing the Sunshield 25 8 Troubleshooting 26 8 1 Illuminator Op...

Page 4: ...ed trademarks and must be treated accordingly Safety Precautions In this manual the following symbols and notations are used to draw attention to special situations Danger High risk This symbol indicates an imminently hazardous situation such as Dangerous Voltage inside the product If not avoided this will result in an electrical shock serious bodily injury or death Warning Medium risk Indicates a...

Page 5: ...larm Standard CCTV for Security Applications To meet the requirements of the EN50130 4 Alarm Standard an ancillary uninterruptable power UPS supply is necessary The UPS must have a Transfer Time between 2 6 ms and a Backup Runtime of greater than 5 seconds for the power level as specified on the product datasheet Adjustment of controls Adjust only those controls specified in the operating instruct...

Page 6: ...the electrostatic sensitive printed circuit boards Fuse rating For protection of the device the branch circuit protection must be secured with a maximum fuse rating of 16A This must be in accordance with NEC800 CEC Section 60 Moving Disconnect the power before moving the unit Move the unit with care Excessive force or shock may damage the unit and the hard disk drives Outdoor signals The installat...

Page 7: ... therefore Bosch Security Systems cannot be held liable for any damage that results from missing video information To minimize the risk of losing information we recommend multiple redundant recording systems and a procedure to back up all analog and digital information Notice This is a class A product In a domestic environment this product may cause radio interference in which case the user may be...

Page 8: ...tions could void the user s authority to operate the equipment If necessary the user should consult the dealer or an experienced radio television technician for corrective action The user may find the following booklet prepared by the Federal Communications Commission helpful How to Identify and Resolve Radio TV Interference Problems This booklet is available from the U S Government Printing Offic...

Page 9: ... Ex db IIB T6 Gb Ex tb IIIC T85 C Db Relevant standards associated with the ATEX and IECEx certifications EN 60079 0 2012 A11 2013 EN 60079 1 2014 EN 60079 31 2014 IEC 60079 0 2011 Edition 6 IEC 60079 1 2014 Edition 7 IEC 60079 31 2013 Edition 2 EX65 Explosion Protected Illuminator Safety en 9 Bosch Security Systems Installation Manual 2016 03 1 0 F 01U 321 732 ...

Page 10: ... minimum 18 5 mm Supply Opening Blanking Element to Junction Box four openings provided 3 4 14 NPT N A 5 N A Housing to Front Cover M 103 2 mm 8 minimum 19 5 mm Warning To reduce the risk of ignition of hazardous atmospheres conduit runs must have a sealing fitting connected to the wall of the enclosure Warning DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE MAY BE PRESENT 1 9 10 en Safety EX65 Explosion...

Page 11: ... be defective Such inspection may be on Buyer s premises and or BOSCH Security Systems may request the return of the Product at Buyer s expense However BOSCH Security Systems shall not be responsible for packing inspection or labor costs in connection with the return of Product No Product shall be accepted for warranty service that is not accompanied by a Return Authorization issued by BOSCH The l...

Page 12: ...hone 585 421 4220 Fax 585 223 9180 or 717 735 6561 Email security repair us bosch com Canada Telephone 514 738 2434 Fax 514 738 8480 Europe Middle East Africa Region Please contact your local distributor or Bosch sales office Use this link http www boschsecurity com startpage html europe htm Asia Pacific Region Please contact your local distributor or Bosch sales office Use this link http www bosc...

Page 13: ... compensates for LED degradation a natural occurrence with all LED based illuminators to deliver a constant level of lighting performance throughout the life of the illuminator Unpacking This equipment should be unpacked and handled with care Check the exterior of the packaging for visible damage If an item appears to have been damaged in shipment notify the shipper immediately Verify that all the...

Page 14: ... Instruction Manual User supplied Parts Quantity Item 3 M6 x 1 0 x 16 mm bolts with lock washers 1 Bottle of Jet Lube NCS 30 grease as needed 1 Tube of Molykote BG 20 grease as needed 1 Tube of LA CO Slic Tite Paste with PTFE as needed 2 2 2 2 1 2 2 2 14 en Product Description EX65 Explosion Protected Illuminator 2016 03 1 0 F 01U 321 732 Installation Manual Bosch Security Systems ...

Page 15: ... guidelines to help plan your installation Dimensional Drawings 135 5 30 128 5 04 102 4 01 116 4 57 125 4 93 Figure 3 1 Front View Ø 6 6 0 26 71 60 0 2 36 3 4 in NPT x4 Figure 3 2 Bottom view 3 3 1 EX65 Explosion Protected Illuminator Planning en 15 Bosch Security Systems Installation Manual 2016 03 1 0 F 01U 321 732 ...

Page 16: ...d Certifications page 8 All units have been tested prior to shipment It is advisable to check the unit s operation before installation Caution It is recommended that the installer wear an ESD strap or discharge any static electricity to ground before handling any electronic components Notice To avoid excessive moisture saturation inside the housing limit the amount of time that the unit housing is...

Page 17: ...at all 3 4 in NPT plugs are securely tightened in the 3 4 in NPT conduit openings and sealed with LA CO Slic Tite Paste with PTFE apply per manufacturer s instructions on the label Ensure that the unit is wired and sealed appropriately either with a conduit seal or a gland and cable rated for the intended environment Use LA CO Slic Tite Paste with PTFE thread sealant on all conduit or gland thread...

Page 18: ...e subjected to impact For ambient temperatures below 10 C use field wiring suitable for the minimum ambient temperature Note This product is serialized to ensure traceability 18 en Installation Overview EX65 Explosion Protected Illuminator 2016 03 1 0 F 01U 321 732 Installation Manual Bosch Security Systems ...

Page 19: ...276 ft 53 m 173 ft Telemetry Cable Requirements The terminal block contains two terminals for telemetry cables from a remote illuminator control device Max wire diameter AWG 22 28 for both stranded and solid cut back 5 mm 0 2 in of insulation Telemetry in Normally Open connection remove jumper to use external control device Making the Connections All required connections are accessible by removing...

Page 20: ... on the rear end cap using the supplied hex key Loosen the rear end cap using the multi use tool To prevent damage to the o ring for every half turn counterclockwise turn back one quarter turn clockwise Note To prevent damage to the cap threads take care not to drop the end caps Figure 5 2 Removal of end cap with multi use tool 2 Unscrew the rear end cap by hand Set the cap aside 3 Feed power and ...

Page 21: ... and threads before replacing the end cap Refer to Installation Overview page 17 10 Replace the end cap 11 Tighten the end cap using the multi use tool Ensure that the O ring is properly seated After tightening ensure that there is no gap between the cap and the body of the housing 12 Tighten the set screws on the end cap using the supplied hex key Set screws must not protrude from the threaded ho...

Page 22: ...lockwise to increase the level of infrared illumination 2 Turn the Photocell Sensitivity control item 2 above clockwise to increase sensitivity or turn the control counterclockwise to decrease sensitivity 9 Clean and grease the O ring and threads before replacing the end cap Refer to Installation Overview page 17 10 Replace the end cap 11 Tighten the end cap using the multi use tool Ensure that th...

Page 23: ...ne of a variety of mounting brackets originally designed for the MIC series of cameras Installers secure the adapter to a MIC Wall Mount Bracket MIC WMB and then secure the mounting cradle of the device to the mount adapter The MIC WMB can be mounted to any of the following MIC mounting brackets MIC Spreader Plate MIC SPR for installation on a wall MIC Corner Mount Bracket MIC CMB for installation...

Page 24: ... EX65 device to EXS ADPT 1 to MIC Wall Mount Bracket MIC WMB 2 Figure 7 2 EXS ADPT Mount Bolt Hole Pattern 24 en Mounting EX65 Explosion Protected Illuminator 2016 03 1 0 F 01U 321 732 Installation Manual Bosch Security Systems ...

Page 25: ...ightly loosen the six M6 bolts on both sides of the mounting cradle using a 10mm wrench or the multi use tool and make directional adjustments to the device so that it is pointing at the desired surveillance target See the following figure 6 Tighten all mounting bolts to 4 1 to 6 8 N m 3 to 5 ft lb 7 Connect wiring as explained in Connections page 19 and follow all local regulations and laws regar...

Page 26: ...to 30 seconds delay for activation Adjust the photocell sensitivity control See Configuration page 22 Adjust power to the LEDs LEDs do not turn OFF when sufficient ambient light is present Make sure the photocell is not covered or hidden behind any object Adjust the photocell sensitivity control See Configuration page 22 The LEDs remain ON or OFF if the adjustment is at full turn LEDs oscillating ...

Page 27: ...it and optionally remove all connections 2 Using a 10 mm wrench or the multi use tool remove the three 3 M6 bolts holding the mounting cradle to the mounting surface 3 Put the unit in a safe location 4 Using a 7 mm wrench or the multi use tool remove the seven 7 M4 bolts holding the mounting cradle to the housing 5 Install a new mounting cradle in reverse of installation and tighten the seven 7 M4...

Page 28: ...liances which have reached the end of their working life must be collected and disposed of separately from household waste material Separate collecting systems are usually in place for disused electronic and electrical products Please dispose of these units at an environmentally compatible recycling facility per European Directive 2012 19 EU 10 28 en Decommissioning EX65 Explosion Protected Illumi...

Page 29: ...atasheet for your camera available on the appropriate product pages of the Online Product Catalog at www boschsecurity com 11 EX65 Explosion Protected Illuminator Technical data en 29 Bosch Security Systems Installation Manual 2016 03 1 0 F 01U 321 732 ...

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Page 32: ...urity Systems Inc 1706 Hempstead Road Lancaster PA 17601 USA www boschsecurity com Bosch Security Systems Inc 2016 Bosch Sicherheitssysteme GmbH Robert Bosch Ring 5 85630 Grasbrunn Germany www boschsecurity com ...

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