Bosch CS 550 Installation Manual Download Page 2

Page: 2 / 20

2/20

Bosch Rexroth Canada ı

May 2019

ı Revision

5.0

Table of Contents

System Components

Spreader System Layout

Joystick System Layout

Mounting

4.1

Microcontroller

4.2

Display and Joystick

Dimensions

5.1

Display

5.2

Joystick

Connector Details

6.1

Microcontroller Connection

6.2

Solenoid Connection

Cable Connections

7.1

Cable Connections

7.2

Main Harness Connections

Cable Function Chart

Installation Notes

9.1

Step 1

9.2

Step 2

Installation Test Checklist

Warning

Appendix – Detailed CS550/150 System Layout

Summary of Contents for CS 550

Page 1: ...CS 550 551 550i 551i 150RC Spreader Joystick Controller Installation Manual ...

Page 2: ...lay and Joystick 6 5 Dimensions 7 5 1 Display 7 5 2 Joystick 7 6 Connector Details 8 6 1 Microcontroller Connection 8 6 2 Solenoid Connection 8 7 Cable Connections 9 7 1 Cable Connections 9 7 2 Main Harness Connections 9 8 Cable Function Chart 11 9 Installation Notes 13 9 1 Step 1 13 9 2 Step 2 13 10 Installation Test Checklist 15 11 Warning 16 12 Appendix Detailed CS550 150 System Layout ...

Page 3: ...eserves the right to revise this information at any time and for any reason and reserves the right to make changes at any time without notice or obligation to any of the information contained in this piece of literature Please check for updates at www boschrexroth ca compu spread ...

Page 4: ...4 20 Bosch Rexroth Canada ı May 2019 ı Revision 5 0 1 System Components ...

Page 5: ...2019 ı Revision 5 0 2 550i Spreader System Layout See Appendix CS 550i System Layout Drawing 3 Joystick System Layout See Appendix CS550i 150RC System Layout Drawing 4 551i System Layout See Appendix CS551i 150RC System Layout Drawing ...

Page 6: ...LVE EXTENSIONS E6 IF RC LOCATED IN CAB 8 550 AUXILIARY CABLE E3 MATERIAL DETECT CHANGE 9 VALVE ADAPTER E6 C4M TO ITT FOR OLD SCB MP18 150 ARMREST 1 RCE CABLES A3 IN VALVE OR IN CAB 2 POWER FLOAT C4 NO ADAPTERS FOR NEW C4 BLOCK 3 150 AUXILIARY B2 4 CANBUS CABLE C2 5 LOW OIL SPIN REV C3 ADAPTERS REQUIRED SPECIAL FUNCTIONS 1 PRESSURE TEMP CHUTE D3 HYDRAULIC MONITORING 2 ROAD TEMP D0 ROAD AND AMBIENT ...

Page 7: ...e flat and all four bracket holes used 3 Sufficient space must be allowed for the mating and un mating of the connectors 4 If the controller is mounted in the cab valve extension cables are required to be routed into the valve enclosure 5 If the controller is mounted in the valve enclosure the main harness leads will terminate directly to the valve solenoid 6 The mount hole spacing is 188mm 7 4 by...

Page 8: ...nt is used when the display is coupled to the armrest one long arm and one short 3 The joystick armrest console utilizes a tube mount that slips over 1 7 8 O D pedestal tubing 4 The tube mount can slide forward and back 1 7 to optimize the armrest position Loosen the 20 nuts 5 The ratchet clamp can be used to lock the rotation of the tube and bracket 6 See the Installation Notes for additional rec...

Page 9: ...9 20 Bosch Rexroth Canada ı May 2019 ı Revision 5 0 5 Dimensions 5 1 Display 5 2 Joystick ...

Page 10: ...re the 4 coding posts align into housing 3 Push sliding tabs in and the connector will fully insert and lock itself 4 To remove pull the tabs out and the connector will un mate Note The RC4 4 Spreader controller uses only the larger connector while the RCE Joystick controller uses both 6 2 Solenoid Connection 1 Push on the connector to mate 2 Press metal retainer to un mate ...

Page 11: ...he FEMALE CONNECTOR on the armrest if equipped Connect the MALE CONNECTOR to CAN2 of the RCE harness If switches are present Connect the power harness to the ignition disconnect then to the 2 PIN CONNECTOR P3 interconnects with the 16 PIN ARMREST CONNECTOR Connect the power harness to battery or ignition disconnect P5 is for the AUXILIARY CABLE with bare leads See OSD for pinouts ...

Page 12: ...ns are required if the microcontroller is mounted in the cab see page 7 note 4 5 All 5 POSITION THREAD ON connectors are for sensors The 8 POSITION THREAD ON connectors are for CANBUS and auxiliary digital inputs See layouts on pages 4 to 6 See system layout for Auxiliary Cable and Remote Pause Blast See installation notes for routing details page 15 See function chart for connection details page ...

Page 13: ...UP RESISTOR SUCH AS WHITE MOTOR TYPES 8 Cable Function Chart Standard CS550 Cable Harness PN R987376368 Wiring changes with Spinner reverse mode on firmware 99 and above Cable Label Primary Function Secondary Function S5 SPINNER Spinner Feed Prewet Spn Rvs S4 CONV Conveyor Auger Feed S12 ANTI ICE Anti ice Feed Boom L Cross CONV Cross Cnv Metric ...

Page 14: ... lower Spinner Reverse Spn Rvs with RC firmware 99 and up GS 12V 12V Output W GS Boom C 3 Boom Anti icing Chute Left Pattern Air Gate Air Gate Boom C Liquid Cross Cnv Dig Cross Cnv Metric REVERSE Auger Reverse Feed Boom R 3 Boom Anti icing Chute Right Pattern Cross Dig Cross Cnv Metric S3 GSS Ground Speed Input S6 CSS Conv Speed feedback S9 LSS Pre wet Flow Feedback Spinner Motor Speed Wt Area S10...

Page 15: ...7 REVERSE Anti icing Auger Reverse GS12 Air Gate Option selectable one function only S3 GSS Ground Speed Pulse S6 CSS Conveyor Speed Feedback S9 LSS Pre wet Flow Meter Feedback S8 SPIN SS Spinner Speed Feedback Anti ice Flow Feedback AUX SS Pressure Input ...

Page 16: ...und wire to the negative battery post is recommended Floor mats and undercoating will interfere with proper grounding 5 Disconnect the battery terminals before welding on a vehicle with electronic equipment 6 Disconnect the negative battery terminal when wiring electronic devices 7 Mount the consoles so that they do not interfere with vehicle controls or obstruct visibility 8 Mount microcontroller...

Page 17: ...for mounting purposes as no circuitry or wiring is present inside it Warning DO NOT remove the fuse holder on the main harness Replace fuse with appropriate rating see fuse chart 2 2 MAIN HARNESS R987376367 10A 4 4 MAIN HARNESS R987376368 15A 150 RCE IN VALVE HARNESS R987376374 20A 150 RCE IN CAB HARNESS R987376369 20A Failure to maintain proper fuse protection can lead to product damage and fire ...

Page 18: ...Verify that the conveyor auger is operating feedback Verify that the spinner is operating Verify that the liquid pump is operating feedback Verify that the gate cylinder and sensor is operating if equipped Press the speed down arrow to lower the speed to 0 press the speed field to exit Drive the vehicle to check that vehicle speed registers Activate the joystick as defined in the OSD test drawing ...

Page 19: ...k if the display is dropped on to a hard surface or receives a substantial impact If the glass chips or cracks discontinue use and contact Bosch Rexroth Canada to have it replaced do not touch or attempt to remove the broken glass Any misuse abuse causing damage whether intended or not will become the sole responsibility of the owner buyer which will render the warranty of this product void Notes ...

Page 20: ...20 20 Bosch Rexroth Canada ı May 2019 ı Revision 5 0 ...

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