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Installation Instructions

                                                                                                                                

Bosch IDS BVA 2.0 

 

| 15

 

Bosch Thermotechnology Corp. | 02.2019

            

 Data subject to change

5     Air

fl

 ow Performance

Airfl ow performance data is based on cooling performance with a coil and no fi lter 
in place. Check the performance table for appropriate unit size selection. 
External static pressure should stay within the minimum and maximum limits

Air Handler 

Model Size

Motor Speed

SCFM

External Static Pressure-Inches W.C.[kPa]

0[0]

0.1[.02]

0.2[. 05]

0.3[.07]

0.4[.10]

0.5[.12]

0.6[.15]

0.7[.17]

0.8[.20]

24

Tap(5)

SCFM

1181 1144 1104 1063 1021  991  961  919  902 

Watts

263 274 283 289 298 304 314 323 328 

Tap(4)-Default High Stage Setting

SCFM

961 913  872 826 792 748 717 673 638 

Watts

146 151  160 166 175 180 190 195 205 

Tap(3)

SCFM

852 797 760 708 674 626  589 535 500 

Watts

109 114 122 127 137 142  150 155 157 

Tap(2)-Default Low Stage Setting 

SCFM

755 711 653 615  563 505 499 413 382 

Watts

81 98 94 103 

108 112 119 125 133 

Tap(1)

SCFM

712 647 604  548 

490 481 452 427 368 

Watts

71 75 84  88 93 98 101 

109 

114 

36

Tap(5)

SCFM

1460 1420 1371  1329 1228 1224 1195 1093 1041 

Watts

283 294 301  311 322 327 340 356 367 

Tap(4)-Default High Stage Setting

SCFM

1269 1213 1170 1121 1085  996  911  867 810 

Watts

191 197 207 213 223 238 247  255 266 

Tap(3)

SCFM

1152 1093 1046  988  895 829 764 717 707 

Watts

147 

152 161 167  181 192 198 207 208 

Tap(2)-Default Low Stage Setting 

SCFM

925 

879 808 700 623 573 516 495 442 

Watts

87 

96  100 111 116 125 129 134 143 

Tap(1)

SCFM

889 

727 456 225  /

/

/

/

/

Watts

74 66 51 44  /

/

/

/

/

48

Tap(5)

SCFM

2051 2006 1961 1914 1867 1819  1777 1735 1695 

Watts

454 471 487 503 518 531  545 559 572 

Tap(4)

SCFM

1914 1875 1831  1782 1735 1691 1649 1611 1581 

Watts

384 401 416  430 442 455 467 480 492 

Tap(3)-Default High Stage Setting

SCFM

1714 1661 1611 1560 1513 1469 1424 1380 1314 

Watts

273 289 304 317 330 343 353 366 386 

Tap(2)

SCFM

1499 1451 1398 1340 1288 1247  1188 1058  993 

Watts

198 212 224 234 243 256  271 290 303 

Tap(1)-Default Low Stage Setting 

SCFM

1363 1307 1250  1181 1134 1062  938 875 835 

Watts

151 163 175  181 193 206 224 232 243 

60

Tap(5)

SCFM

2029 1988 1947 1900 1858 1815 1771 1716 1671 

Watts

466 482 498 514 528 541 553 565 572 

Tap(4)-Default High Stage Setting

SCFM

1881 1843 1800 1754 1708 1666 1626 1590 1558 

Watts

391 407 423 438 449 462 474 487 498 

Tap(3)

SCFM

1677 1633 1586 1543  1499 1449 1409 1370 1281 

Watts

281 297 311 325  338 346 358 370 386 

Tap(2)-Default Low Stage Setting 

SCFM

1491 1439 1380 1334 1285 1246 1180 1047  988 

Watts

205 217 226 238 250 259 269 292 300 

Tap(1)

SCFM

1348 1280 1227 1180 1130 1042  933  871  825 

Watts

157 165 176 187 196 206 225 233 245 

Table 7

          

                 Bold outlined areas represent airfl ow outside of the required 300-450 cfm/ton range.

NOTES:

1. The high stage airfl ow must be used as the rated airfl ow for the full load operation of machine. 

2. The rated airfl ow of systems without electric heater kits requires between 300 and 450 cubic feet of air per 

minute (CFM).

3. The rated airfl ow of systems with electric heater kits requires between 350 and 450 cubic feet of air per 

minute (CFM).

4. The air distribution system has the greatest eff ect on airfl ow. Therefore, the contractor should use only 

industry-recognized procedures.

5. Duct design and construction should be carefully done. System performance can be lowered dramatically 

through poor design or workmanship.

6. Air supplier ducts should be located along the perimeter of the conditioned space and properly sized. 

Improper location or insuffi  cient air fl ow may cause drafts or noise in the ductwork.

7. Installers should balance the air distribution system to ensure proper quiet airfl ow to all rooms in the 

home. An air velocity meter or airfl ow hood can be used to balance and verify branch and system airfl ow 
(CFM).

shown in the table below in order to ensure proper operation of both cooling, 
heating, and electric heating operation.

Summary of Contents for BVA 2.0 Series

Page 1: ...Bosch BVA 2 0 Series Air Handler 2 3 4 5 Ton Capacity R410A Installation Instructions ...

Page 2: ...2 Bosch IDS BVA 2 0 Installation Instructions 02 2019 Bosch Thermotechnology Corp Data subject to change ...

Page 3: ...rtical Downflow 10 3 3 Horizontal 10 3 4 Installation in an Unconditioned Space 12 4 Electrical wiring 13 4 1 Power Wiring 13 4 2 Control Wiring 13 4 3 Grounding 13 4 4 Electrical Data 13 4 5 Electric Heat Kit MCA MOP Data 14 5 Airflow Performance 15 5 1 Indoor Fan Motor Function 16 6 Ductwork 17 7 Refrigerant Connections 18 7 1 Condensate Drain Connection 18 8 Air Filter Not Factory Installed 19 9...

Page 4: ...ation adjustment service or maintenance possibly resulting in fire electrical shock property damage personal injury or death This document is customer property and is to remain with this unit These instructions do not cover all the different variations of systems nor does it provide for every possible contingency to be met in connection with installation WARNING FIRE ELECTRICAL SHOCK PROPERTY DAMAG...

Page 5: ...For more information go to www P65Warnings ca gov WARNING ELECTRICAL SHOCK The unit must be permanently grounded Failure to do so can result in electrical shock causing personal injury or death CAUTION FIRE HAZARD The material of plenum and ductwork must meet the latest edition of the NFPA 90B standard NOTICE Make sure the blower motor support is tight 3 motor mounting bolts Fig 1 Then check if wh...

Page 6: ...he installed unit must have the required clearances as shown in Figure 2 Failure to follow these instructions may result in equipment damage and or premature equipment failure WARNING FIRE HAZARD Keep flammable material and vapors such as gasoline away from the air handler Failure to follow these instructions can result in death explosion or fire 2 1 Installations in High Humidity Environments Whe...

Page 7: ...rtical Downflow NOTICE Inner extra drain pan is recommended to be installed for 4 and 5 ton vertical downflow applications installed in high humidity environments This inner extra drain pan can be ordered from the manufacturer as a spare part Refer to Figure 6 NOTICE For high humidity installations which include electric heat strips it is recommended to install spacing brackets available as a spar...

Page 8: ...ION LIQUID LINE CONNECTION PRIMARY DRAIN CONNECTION VERTICAL DRAIN PAN AUXILIARY HORIZONTAL AUXILIARY UPFLOW DOWNFLOW STRAPS REAR WATER CATCHER TOP AIR STOP DRAIN CONNECTION DRAIN CONNECTION FRONT WATER CATCHER 60 48K 36 24K STRAPS THIS SYSTEM IS CHARGED WITH NITROGEN BEFORE SHIPMENT NON ADJUSTABLE TXV SENSOR T2 LOCATION Indoor Coil and Drain Pan Set Up ...

Page 9: ...SIDE LOW VOLTAGE CONNECTION CIRCUIT BREAKER SWITCH FOR ELECTRIC HEATER ONLY VAPOR LINE CONNECTION COPPER TUBE SWEAT LIQUID LINE CONNECTION COPPER TUBE SWEAT AUXILIARY DRAIN CONNECTION 3 4 FEMALE PIPE THREAD NPT AUXILIARY DRAIN CONNECTION 3 4 FEMALE PIPE THREAD NPT PRIMARY DRAIN CONNECTION 3 4 FEMALE PIPE THREAD NPT H D HIGH VOLTAGE CONNECTION 1 DIA KNOCK OUTS 4 3 8 3 1 8 7 ModelSize DimensionsInch...

Page 10: ...verted to vertical downflow Remove the coil access panel and indoor coil and reinstall 180 from original position See Figure 10 and Figure 11 Figure 10 1 1 4 2 11 12 1 3 8 1 1 4 1 9 16 H2 2 3 4 H1 AIRFLOW Dimensions For Air Handler Coil Section ModelSize H1 Inch mm H2 Inch mm 24 36 17 2 5 441 5 6 2 5 162 5 48 60 22 1 6 563 5 10 1 2 267 2 Table 3 3 3 Horizontal Horizontal right is the default factor...

Page 11: ...ct the T2 sensor from the liquid pipe on the A coil Pull the sensor wire through the liquid line hole in the cabinet cover see 2A on Figure 10 Step 2 Figure 11 STEP 2 STEP 1 STEP 3 2A 3A Vertical Downflow Horizontal Left Applications Conversion 3 Replace the coil in the correct orientation and secure in place Remove the knockout labeled 3A in Figure 10 Step 3 in the side of the cabinet and add the...

Page 12: ...il Failure to use the drain pan can result in property damage Conversion in Horizontal Direction Horizontal right hand supply can be changed to horizontal left hand supply by removing the indoor coil and reinstalling 180 from original 3 4 Installation in an Unconditioned Space NOTICE There are two pairs of coil rails in the air handler for upflow and downflow application If the air handler is insta...

Page 13: ...type circuit breakers High voltage wiring may be run through knockout holes on the right left or top of the unit Three 7 8 1 3 8 1 3 4 dia concentric knockouts are provided for running high voltage wiring to the unit High voltage wiring must be connected to the red and black wiring in the control section of the air handler 4 2 Control Wiring Low voltage control wiring should not be run in conduit ...

Page 14: ... 8 52 1 50 9 45 2 60 60 60 50 X X X EHK 05B 60 5 31 8 28 3 35 30 X X EHK 08B 7 5 44 8 39 6 45 40 X X EHK 10B 10 57 8 50 9 60 60 X X EHK 15B 15 57 8 26 1 50 9 22 6 60 30 60 25 X X EHK 20B 20 57 8 52 1 50 9 45 2 60 60 60 50 X X X Table 5 Suitable heat kits for AHU multi position installation Heat kit suitable for AHU 4 way position installation Ampacities for MCA and Fuse breaker including the blowe...

Page 15: ...366 386 Tap 2 SCFM 1499 1451 1398 1340 1288 1247 1188 1058 993 Watts 198 212 224 234 243 256 271 290 303 Tap 1 Default Low Stage Setting SCFM 1363 1307 1250 1181 1134 1062 938 875 835 Watts 151 163 175 181 193 206 224 232 243 60 Tap 5 SCFM 2029 1988 1947 1900 1858 1815 1771 1716 1671 Watts 466 482 498 514 528 541 553 565 572 Tap 4 Default High Stage Setting SCFM 1881 1843 1800 1754 1708 1666 1626 ...

Page 16: ...mperature This feature prevents cold air blow during heating operation 1 When SW6 3 dip switch is set to the ON position and the unit is in heating mode the Anti Cold Air Fan Delay function will activate based on the following entry conditions all 3 conditions must be met a Indoor Coil Temperature T2 82 4 b Electric heat kit is turned off c There is a call for Y1 from thermostat to indoor unit 2 Th...

Page 17: ... the system airflow be adequate Make sure supply and return ductwork grills special filters accessories etc are accounted for in total resistance See airflow performance tables in Section 5 of this manual Design the duct system in accordance with ACCA Manual D Design for Residential Winter and Summer Air Conditioning and Equipment Selection Latest editions are available from ACCA Air Conditioning ...

Page 18: ...or specific requirements Refer to Figure 15 and the information below for required condensate drain trap installation Figure 15 CONDENSATE DRAIN TRAP DO NOT OVERTIGHTEN DRAIN FITTING TOWARDS DRAIN CONNECTION UNIT MUST BE SLIGHTLY INCLINED 3 3 3 UNIT TO APPROVED DRAIN DO NOT OPERATE UNIT WITHOUT CONDENSATE DRAIN TRAP 1 When making drain fitting connections to the drain pan use a thin layer of Teflon p...

Page 19: ...ling system performance Reduced airflow can shorten the life of the system s major components such as motor elements heat relays evaporator coil or compressor Consequently we recommend that the return air duct system have only one filter location For systems without a return air filter grill multiple filter grills can be installed at each of the return air openings If adding high efficiency filters or el...

Page 20: ...er Size In mm W In mm D In mm H In mm Return width A In mm Return length B In mm 24 36 18x20 457x508 18 3 466 21 6 548 1 25 4 20 8 528 16 3 414 48 60 20x22 508x559 20 7 526 23 9 608 1 25 4 23 584 18 8 478 Table 8 Air filter removal installation Remove bolts manually remove air filter cover see Figure 16 Hold the edge of the air filter and pull out Install new filter so that the arrow on the filter...

Page 21: ...not use chemicals or chemically treated cloths to clean the unit Do not use benzene paint thinner polishing powder or other solvents to clean the unit Do not operate the system without a filter in place 10 2 Regular Maintenance Your heat pump must be inspected regularly by a qualified service technician Your annual system inspection must include 1 Inspect the air filter every ninety days or as often...

Page 22: ... with the ground wiring DO NOT ALTER THIS Do not strain the power wiring Dashed lines in the following thermostat wiring diagrams refer to optional wiring wiring for Passive Dehumidification Function and OR Electric Heat For thermostat wiring please refer to the Owner s Manual of the thermostat Figure 17 Y2 W E C Y C G TH ERMOSTAT INDOOR UNIT OUTDOOR UNIT G Y2 R O B H DH W2 W1 C Y B W B Dh Y1 R GRA...

Page 23: ...2 Note Any time the electric heat elements are active the indoor fan will run in high stage Control Wiring For HP Systems Figure 19 Y2 W E C Y C G THERMOSTAT INDOOR UNIT OUTDOOR UNIT G R O B H DH W2 W1 C Y B W B Dh Y1 R GRAY PURPLE BROWN BLUE GREEN RED YELLOW WHITE Wiring for 3H and 1C thermostat WHITE BLACK BROWN YELLOW BLUE WHITE W2 Note Because Y1 and Y2 are jumped the indoor fan will only run ...

Page 24: ...ERMOSTAT INDOOR UNIT OUTDOOR UNIT G R O B H DH W2 W1 C Y B W B Dh Y1 R GRAY PURPLE BROWN BLUE GREEN RED YELLOW BROWN YELLOW BLUE Y2 Control Wiring For HP Systems Figure 21 Wiring for 1H and 1C thermostat Y2 C Y C G THERMOSTAT INDOOR UNIT OUTDOOR UNIT G R O B H DH W2 W1 C Y B W B Dh Y1 R GRAY PURPLE BROWN BLUE GREEN RED YELLOW BROWN YELLOW BLUE Note Because Y1 and Y2 are jumped the indoor fan will ...

Page 25: ...e Note W1 and W2 are jumped so Electric Heat will only function in high stage Control Wiring For HP Systems Electric wiring gauge for H P systems Model Btu h 24 36 48 60 Power Phase Single Voltage frequency 208 230VAC 60Hz Line Gauge Input Current Fuse Indoor unit A 15A 15A 15A 15A Indoor Unit Power Line Line Quantity 3 3 3 3 Line Diameter AWG 14 14 14 14 Outdoor Unit Power Line Line Quantity 3 3 ...

Page 26: ...placed use the same or equivalent type wire equivalent type wire 5 Connect R to R G to G Y1 to Y etc See outdoor instruction for details 5 Connect R to R G to G Y1 to Y etc See outdoor instruction for details 6 If some signal lines of CN4 and CN5 are not used wrap them up 6 If some signal lines of CN4 and CN5 are not used wrap them up separately with CAP separately with CAP 7 See airflow tables fo...

Page 27: ...Installation Instructions Bosch IDS BVA 2 0 27 Bosch Thermotechnology Corp 02 2019 Data subject to change ...

Page 28: ...United States and Canada Bosch Thermotechnology Corp 65 Grove Street Watertown MA 02472 Tel 866 642 3198 Fax 954 776 5529 www boschheatingandcooling com BTC 761701106 A 02 2019 ...

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