Borri B500EVO-100-B User Manual Download Page 2

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CONTENT:

1. SAFETY .................................................................................................... 1

1.1 Installation ...................................................................................... 1

1.2 Operation ....................................................................................... 2

1.3 Maintenance, servicing and faults ................................................. 2

1.4 Transport ........................................................................................ 3

1.5 Storage .......................................................................................... 3

1.6 Standards ....................................................................................... 4

2. DESCRIPTION OF COMMONLY USED SYMBOLS ............................... 5

3. INTRODUCTION ...................................................................................... 6

3.1 System and model description ...................................................... 6

3.2 Product Specification and Performance ...................................... 10

4. INSTALLATION ..................................................................................... 12

4.1 Unpacking and Inspection ........................................................... 12

4.2 Input and output power cords and protective earth ground

installation .......................................................................................... 14

4.3 Operating procedure for connecting with the external battery .... 19

5. OPERATION........................................................................................... 21

5.1 Display Panel ............................................................................... 21

5.2

PERATING MODE

............................................................................... 25

5.3 Turning on and Turning off UPS .................................................. 31

5.4 LCD operation ............................................................................. 32

6. SPECIAL FUNCTION ............................................................................. 40

6.1 HE function .................................................................................. 40

6.2 Converter function ....................................................................... 40

6.3 Parallel function ........................................................................... 41

7. TROUBLE SHOOTING .......................................................................... 46

7.1 Trouble Shooting According To Warning Indication .................... 47

7.2 Trouble Shooting According To Fault Indication .......................... 48

7.3 Trouble Shooting In Other Cases ................................................ 50

8. BATTERY MAINTENANCE, REPLACEMENT AND DISPOSAL ......... 51

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Summary of Contents for B500EVO-100-B

Page 1: ...B500 Online UPS User Manual B500EVO 100 B B500EVO 200 B 200 208 220 230 240VAC w w w u p s d i r e c t c o m ...

Page 2: ...rotective earth ground installation 14 4 3 Operating procedure for connecting with the external battery 19 5 OPERATION 21 5 1 Display Panel 21 5 2 OPERATING MODE 25 5 3 Turning on and Turning off UPS 31 5 4 LCD operation 32 6 SPECIAL FUNCTION 40 6 1 HE function 40 6 2 Converter function 40 6 3 Parallel function 41 7 TROUBLE SHOOTING 46 7 1 Trouble Shooting According To Warning Indication 47 7 2 Tr...

Page 3: ...Replacement and Disposal of Batteries 51 9 COMMUNICATION PORT 55 9 1 RS232 USB Interface 55 9 2 Intelligent slot 55 9 3 AS400 Interface Option 55 10 SOFTWARE 57 Free Software Download WinPower 57 w w w u p s d i r e c t c o m ...

Page 4: ...utput Place cables in such a way that no one can step on or trip over them The UPS has provided an earthed terminal in the final installed system configuration equipotential earth bonding to the external UPS battery cabinets An integral single emergency switching device which prevents further supply to the load by the UPS in any mode of operation should be provided in the building wiring installat...

Page 5: ...can enter the UPS 1 3 Maintenance servicing and faults The UPS operates with hazardous voltages Repairs should be carried out only by qualified maintenance personnel Caution risk of electric shock Even after the unit is disconnected from the mains power supply building wiring terminal components inside the UPS are still connected to the battery which are potentially dangerous Before carrying out a...

Page 6: ...ame quantity and the same type of batteries Do not attempt to dispose of batteries by burning them It can cause explosion Do not open or destroy batteries Effluent electrolyte can cause injury to the skin and eyes It may be toxic Please replace the fuse only by a fuse of the same type and of the same amperage in order to avoid fire hazards The UPS should only be dismantled or worked on by qualifie...

Page 7: ...ategory C3 EMS ESD IEC EN 61000 4 2 Level 3 RS IEC EN 61000 4 3 Level 3 EFT IEC EN 61000 4 4 Level 4 SURGE IEC EN 61000 4 5 Level 4 Low Frequency Signals IEC EN 61000 2 2 Warning This is a product for commercial applications If used in an industrial environment extra precautions may be required w w w u p s d i r e c t c o m ...

Page 8: ...scription of Commonly Used Symbols Some or all of the following symbols may be used in this manual It is advisable to familiarize yourself with them and understand their meaning w w w u p s d i r e c t c o m ...

Page 9: ... loads Computers and Peripherals are thus powered entirely by the UPS In the event of power failure the maintenance free batteries power the inverter This manual is applicable to the B500EVO 100 B B500EVO 200 B models The UPS provides outstanding performance and reliability The UPS s unique benefits include Online UPS design with pure sine wave output True online double conversion technology with ...

Page 10: ... is not available Standard communication options one RS 232 communication port one USB communication port Optional connectivity cards with enhanced communication capabilities Maintenance is simplified by allowing the safe replacement of batteries without powering down the UPS N X parallel redundancy to increase the reliability and flexibility The max parallel number is 4 User friendly LCD display ...

Page 11: ...8 The appearance of B500EVO 100 B B500EVO 200 B refers to Fig 3 1 and Fig 3 2 Fig 3 1 the front view of B500EVO 100 B B500EVO 200 B w w w u p s d i r e c t c o m ...

Page 12: ...eed Cover Neutral Switch Cover optional etc Intelligent Slot Parallel Port Maintenance Switch Terminal Blocks Cover Side Mounting Bracket USB RS232 EPO AS400 Fan Input Breaker Back Feed Cover Neutral Switch Cover optional etc Side Mounting Bracket Intelligent Slot Parallel Port Maintenance Switch Terminal Blocks Cover w w w u p s d i r e c t c o m ...

Page 13: ...VDC Current 43A MAX 86A MAX Output Voltage 200 VAC 208VAC 220VAC 230VAC 240VAC Current 45A 48 1A 45 5A 43 5A 41 7A 90A 96 2A 90 9A 87 0A 83 3A Dimension WxDxH mm 350x650x890 Net Weight kg 127 188 2 Electrical Performance Input Model Voltage Frequency Power Factor B500EVO 100 B B500EVO 200 B Three phase 50 60 Hz 10 0 99 Full load If the output voltage is set to 200V the output power specification i...

Page 14: ...00 95 91 86 82 78 74 70 67 Output Voltage Regulation Power Factor Frequency tolerance Distortion Overload capacity Current crest ratio 1 0 9 lag Synchronized 50 60Hz 10 in Line mode AC mode 0 1 of normal frequency in Battery mode THD 2 Full load Linear Load 5 for reference non linear load 100 110 load transfers to Bypass mode after 5 minutes 110 130 load transfers to Bypass mode after 1 minutes 13...

Page 15: ...the installation site we recommend you to move the UPS by using a pallet jack or a lifter before you start to unpack the UPS 2 Unpacking and inspection 1 At the installation site the utmost care must be taken when removing the packaging in order to avoid damaging the equipment Check all packaging materials to ensure that no items are missing The shipping package contains A UPS A user manual A para...

Page 16: ...13 Fig 4 4 Tools kit Lifter Phillips screwdriver Scissors Wrench Fig 4 1 Unpacking step1 Fig 4 2 Unpacking step2 w w w u p s d i r e c t c o m ...

Page 17: ...ge or any parts missing 4 2 Input and output power cords and protective earth ground installation 1 Notes for installation 1 The UPS must be installed in a location with good ventilation away from water inflammable gas and corrosive agents 2 Ensure the air vents on the front and rear of the UPS are not blocked Allow at least 0 5m of space on each side 3 Condensation to water drops may occur if the...

Page 18: ... stability of the UPS enclosure If impossible additional stability can be added by anchoring the mounting brackets to the floor with M8 bolts See Fig 4 5 Fig 4 5 Additional stability 2 Installation Installation and wiring must be performed in accordance with the local regulations and the following instructions by professional personnel For safety please cut off the mains power switch before instal...

Page 19: ...esponding input and output terminals according to the connection diagram Note you must make sure that the input and output wires and the input and output terminals are connected tightly 6 The protective earth wire refers to the wire connection between the equipment which consumes electric equipment and the ground wire The diameter of the protective earth should be at least the minimum requirement ...

Page 20: ...r connection turn the M1 M2 N input breaker to the ON position the UPS will charge the batteries automatically You can also use the UPS immediately without charging the batteries first but the backup time may be less than the standard value 12 If it is necessary to connect an inductive load such as a monitor or laser printer to the UPS the start up power should be used for calculating the required...

Page 21: ...n and protective device specification Model B500EVO 100 B B500EVO 200 B Input L1 L2 L3 Min conductor cross section m Max conductor cross section m 2 5 4 6 10 Input L1 L2 L3 breaker A 40A 250VAC 60A 250VAC Input N M2 Min conductor cross section m Max conductor cross section m 10 13 21 25 Input M2 breaker A 63A 250VAC 100A 250VAC Input fuse A 30A 250VAC 50A 690AC Output L N Min conductor cross secti...

Page 22: ... terminals 10 1b in 18 1b in 4 3 Operating procedure for connecting with the external battery 1 The nominal DC voltage of the external battery pack is 288VDC Each battery pack consists of 24 pieces of 12V maintenance free batteries in series To achieve longer backup time it is possible to connect multi battery packs but the principle of same voltage same type should be strictly followed 2 For B500...

Page 23: ...20 B500EVO 100 B B500EVO 200 B Fig 4 7 Disconnect the internal battery pack DC connectors w w w u p s d i r e c t c o m ...

Page 24: ...o the UPS now You should connect the input power wire in the right position first Then set the battery pack breaker to the ON position Then set the input breaker to the ON position The UPS begins to charge the battery packs 5 Operation 5 1 Display Panel The UPS has a four button graphic LCD with dual color backlight Standard back light is used to light up the display with white text and a blue bac...

Page 25: ... mode press this button for 1s to turn on Turn off When the unit has been turned on press this button for 3s to turn off Enter main menu When displaying default UPS status summary screen press this button for 1s to enter the main menu tree Exit main menu Press this button for 1s to exit the present menu to default system status display menu without executing a command or changing a setting Scroll ...

Page 26: ...r next menu but do not change any setting Confirm the present setting Press this button for 1s to confirm the edited options and change the setting Table 5 2 LED definition UPS state Normal LED Green Battery LED Yellow Bypass LED Yellow Fault LED Red Bypass mode with no output Bypass mode with output Turning on Line mode Battery mode HE mode Battery test mode Fault mode Warning Note Lit constantly...

Page 27: ...e LCD will display the logo for several seconds and then go to the default page which shows the UPS status summary The display automatically returns to the default UPS status summary screen when no button has been pressed for 15 minutes The UPS status summary screen provides the following information Status summary including mode and load Alarm status if any are present Notes alarm including fault...

Page 28: ... bypass voltage The more detailed operation of the LCD is illustrated in the chapter of 5 4 5 2 Operating mode Different graphic symbols can be displayed according to current operating mode or status 5 2 1 Line mode An example of the LCD display in Line mode is shown in the following diagram w w w u p s d i r e c t c o m ...

Page 29: ...eps once every 4 seconds 5 2 3 Bypass with output The LCD display in bypass mode with output is shown in the following diagram The UPS does not have the backup function when it is in bypass mode The power used by the load is supplied from the utility power via the internal filter The UPS will beep once every 2 minutes in bypass mode Fig 5 5 Bypass mode with output w w w u p s d i r e c t c o m ...

Page 30: ...UPS is turned on the power used by the load is supplied from the utility power via internal filter while the utility power is in normal range so the high efficiency can be gained in the HE mode Once the mains is lost or abnormal the UPS will transfer to Line mode or Battery mode and the load is supplied continuously Fig 5 7 HE mode 1 The function can be enabled through the LCD setting or the w w w...

Page 31: ...sly Fig 5 8 converter mode 1 The function can be enabled through the LCD setting or the software Winpower etc 2 The load should be derated to 60 when running in converter mode with single phase input and there is no derating with three phases input 5 2 7 Warning When the warning occurs it shows that there are some abnormal problems during the operation of the UPS Normally the problems are not seri...

Page 32: ...bypass and keep alarming The backlight of LCD will also turn to red The detailed fault table is shown in chapter 7 Fig 5 10 Fault 5 2 9 Other status When the UPS is overloaded the alarm will beep twice every second Some unnecessary loads should be removed one by one to decrease the loads connected to the UPS to less than 90 of its w w w u p s d i r e c t c o m ...

Page 33: ...EDs will be illuminated and the battery test symbol will be shown on the display Fig 5 12 Battery test If the battery status detected is bad battery detected or battery disconnected the battery failure symbol will be shown and the UPS will alarm w w w u p s d i r e c t c o m ...

Page 34: ... test 3 By pressing button continuously for more than 1 second the buzzer will beep 1s the UPS starts to turn on 4 A few seconds later the UPS turns into Line mode If the utility power is abnormal the UPS will transfer to Battery mode without output interruption of the UPS 5 3 2 Turning on UPS without utility 1 Check all the connections are correct Check the breaker of the external battery pack is...

Page 35: ...upply A few seconds later the LCD display shuts down and no output voltage is available from the UPS output terminal 5 3 4 Turning off the UPS without utility 1 To power off the UPS press button continuously for more than 3 second and the buzzer will beep 3s The UPS will cut off the output at once 2 A few seconds later the LCD shuts down and no voltage is available from the UPS output 5 4 LCD oper...

Page 36: ...u identification menu and setting menu Fig 5 14 Main menu tree Alarm 41 Out put over l oad Battery Volt 220V Battery resting Charger level 100 Status Para Num 2 Running time 0001 03 01 00 UPS status Event log Measurements Control Identification Settings Alarm Roll Increase mode w w w u p s d i r e c t c o m ...

Page 37: ... The content of the UPS status menu tree is same as the default UPS status summary menu By pressing 1s the display will return the last main menu tree Fig 5 15 UPS status menu tree 5 4 3 The event log menu By pressing on the menu of Event log the display will enter the next event menu tree w w w u p s d i r e c t c o m ...

Page 38: ...me of the UPS when the event happened By pressing or 1s all the events can be displayed one by one The max number of records is 30 When the number is larger than 30 the oldest one will be changed to the newest information By pressing 1s the display will return to the last main menu tree Fig 5 16 Event menu tree w w w u p s d i r e c t c o m ...

Page 39: ... output voltage and frequency the output current the load capacity the input voltage and frequency etc By pressing 1s the display will return the last main menu tree Fig 5 17 Measurement menu tree 5 4 5 The control menu By pressing on the menu Control the display will enter the next control menu tree 1 The Single UPS turn off command is designed to turn off one w w w u p s d i r e c t c o m ...

Page 40: ...put will be cut off To recover to normal status first the EPO connector should be closed and enter this menu to clear EPO status then the UPS will stop the alarm and recover to Bypass mode The UPS should be turned on by manual operation 5 Reset Fault status when a fault occurs the UPS remains in Fault mode and alarms To recover to normal status enter this menu to reset error status then the UPS wi...

Page 41: ...38 Fig 5 18 Control menu tree w w w u p s d i r e c t c o m ...

Page 42: ...ill enter the next identification menu tree The identification information including the UPS serial number firmware serial number model type will be shown here By pressing 1s the display will return the last main menu tree Fig 5 20 Identification menu tree w w w u p s d i r e c t c o m ...

Page 43: ...verall high efficiency 0 96 of UPS this will save power for the user Due to the load being connected directly to the mains supply the protection provided does not include any form of isolation This means that any mains spikes etc that are on the mains supply are passed through to the equipment connected This method of operation whilst offering exceptional efficiencies will take approximately 10ms ...

Page 44: ...nu by following chapter of 5 5 7 6 3 Parallel function 6 3 1 Brief introduction of the redundancy N X is currently the most reliable power supply structure N represents the minimum UPS number that the total load needs X represents the redundant UPS number i e the fault UPS number that the system can handle simultaneously When the X is larger the reliability of the power system is higher For occasi...

Page 45: ...ach UPS one by one with the parallel cables and attach the Parallel port cover which is supplied in the accessories 4 Follow strictly the instructions in chapter 4 for the wiring of each UPS 5 Connect the output wires of each UPS to an output breaker panel 6 Disconnect the Jumper on JP1 and JP2 of the terminal block first and connect each output breaker to a main output breaker and then to the loa...

Page 46: ...43 Fig 6 1 Input and output Terminal Block wiring diagram of B500EVO 100 B w w w u p s d i r e c t c o m ...

Page 47: ...44 Fig 6 2 Input and output Terminal Block wiring diagram of B55EVO 200 B Fig 6 3 Parallel Installation Diagram w w w u p s d i r e c t c o m ...

Page 48: ...utput breaker of each UPS to parallel 13 Press the button of one UPS each UPS will start to turn on After turning on the UPSs should work in parallel in the Line mode How to join a new UPS to a parallel system 1 First the parallel system must be installed with a main maintenance mechanical switch or static switch 2 Regulate the output voltage of the new UPS separately check if the output voltage d...

Page 49: ...n the rear panel of each UPS The UPS system will transfer to bypass automatically Set the maintenance switch of each UPS from UPS to BPS 3 Set the main maintenance switch or static switch from UPS to BPS Switch off the main output breaker and the main input breaker and the UPS will shut down 4 Ensure the UPSs is shut down totally Remove the UPS and reinstall the new UPS by following step 1 to 9 of...

Page 50: ...he battery bank is connected to the UPS Check the battery breaker is turn on Battery low Battery voltage is low When audible alarm sounding every second battery is almost empty Output Overload Overload Check the loads and remove some non critical loads Check if some loads are failed Fan Failure Fan abnormal Check if the fan is running normally Charger Fail The charge fails Consult dealer Over Char...

Page 51: ...nsure the UPSs are connected to same input source Para Work Mode Differ There are different power strategy setting in parallel system The UPSs with different power strategy setting Ex one Line mode and one Converter mode are forbidden to parallel Para Rate Power Differ There are different UPSs in parallel system The UPSs with different capacity Ex one 10KVA and one 20KVA are forbidden to parallel ...

Page 52: ...lt Consult dealer Bus Under Voltage UPS internal fault Consult dealer Bus Unbalance UPS internal fault Consult dealer Bus short UPS internal fault Consult dealer Bus Softstart Fail UPS internal fault Consult dealer Inv Over Voltage UPS internal fault Consult dealer Inv Under Voltage UPS internal fault Consult dealer Inv Softstart Fail UPS internal fault Consult dealer Negative Power Fault The load...

Page 53: ...Check the building wiring and input cable Check if the input breaker is closed Emergency supply period shorter than nominal value Batteries not fully charged batteries defect Charge the batteries for at least 12 hours and then check capacity Please have the following information at hand before calling the After Sales Service Department 1 Model number serial number 2 Date on which the problem occur...

Page 54: ...d once every 4 to 6 months if it has not been used within this time frame In hot climates the battery should be charged and discharged every 2 months The standard charging time should be at least 12 hours Under normal conditions the battery life is 3 to 5 years Unusual or extreme operation may cause a shortening of battery life If batteries are discovered to have reached the end of their usable li...

Page 55: ... fire 6 Make sure that there is no voltage before touching the batteries The battery circuit is not isolated from the input potential circuit There may be hazardous voltage between the battery terminals and the ground 7 Even though the input breaker is disconnected the components inside the UPS are still connected to the batteries and there are potentially hazardous voltages Therefore before any m...

Page 56: ... on the LCD display board See Fig 8 1 Fig 8 1 Battery easy replacement Step 1 2 Disconnect the battery pack DC connectors and remove the battery fixed plate See Fig 8 2 Fig 8 2 Battery easy replacement Step 2 battery fixed plate w w w u p s d i r e c t c o m ...

Page 57: ...l not to fall off when you operate the battery replacement If you want to replace batteries without powering down the UPS you need to set the UPS to work in Bypass Mode Remove the maintenance switch cover plate of the UPS and set the maintenance switch from UPS to BPS Turn the M1 M2 N input breaker to the OFF position you need to open the N breaker s cover first and then it can be replaced w w w u...

Page 58: ...igent slots for Webpower optional accessory or other optional cards to achieve remote management of the UPS through the internet intranet Please contact your local distributor for further information 9 3 AS400 Interface Option Except for the communication protocol as mentioned above this series UPS has an AS400 card an optional accessory for the AS400 communication protocol Please contact your loc...

Page 59: ...tion I O 1 UPS Fail Output 6 Bypass Output 2 Summary Alarm Output 7 Battery Low Output 3 GND Input 8 UPS ON Output 4 Remote Shutdown Input 9 Line Loss Output 5 Common Input Fig 9 1 signal of AS400 interface w w w u p s d i r e c t c o m ...

Page 60: ... or USB protocol no matter how far from the UPSs Installation procedure 1 Go to the website http www borri co uk softwaredownload 2 Choose the operating system you need and follow the instructions described on the website to download the software 3 When downloading all required files from the internet enter the serial No 511C1 01220 0100 478DF2A to install the software When the computer restarts t...

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