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Warning:

 When the load exceeds the maximum rated 

pull of the winch, the external circuit breaker will 

automatically shut down the winch. To reset the circuit 

breaker release the switch button. Note the winch will 

not be able to restart normally until the motor heat 

built up from the excess strain cools down.

 

3. Double line with a pulley block (see Fig.6) to reduce 

the load on the winch, wire rope and battery. Double 

lining will also reduce winch line speed. Be sure all 

equipment used meets the winch's maximum line pull 

rating. When double-lining, pulley blocks should be 

rated to a minimum of two times the winch's line pull 

rating. 

 

Winching 

Figure 6

 

4. If you install a tow hook for double lining, it 

should be attached to the vehicle frame.

 

5. Pull as straight as possible to reduce the 

build-up of wire rope on one end of the drum.

 

6. The vehicle engine should be running during 

winch operation. If considerable winching is 

performed with the engine off, the battery may 

be too weak to restart the  engine.

 

 

 

Caution: 

Use a pulley block to avoid winching at sharp angles. Uneven layering will cause serious damage to the 

winch and wire rope. It can be corrected by securing load, spooling out the wire rope and repositioning it to 

the opposite end of the drum.

 

 

Danger:   

Do not disengage clutch under load, if your winch is equipped with a free spool clutch, be certain that there is no 

tension on the wire rope when you disengage the clutch. Before winching a load, be sure the clutch is fully engaged. 

Warning: 

Use the winch to move the load. Do not attempt to assist the winch by moving the vehicle. The combination of the 

winch and vehicle pulling could overload the wire rope and the load could break the winch. 

Danger: 

Never rely on the winch to hold a load in place. None of Our winches are designed for load-holding applications and 

may unwind or fail due to shock loading as the load is being transported. The load should be secured by other means, and 

the winch hook detached from the load. 

 

Rigging 

Warning: 

Take your time when rigging and include a 

reasonable factor for safety. Improper rigging can 

result in damage to vehicle and equipment. It can also 

cause injury. 

1. Never handle the wire rope or rigging while anyone 

else is at the control switch. 

 

Caution:

 Use a nylon sling when attaching the wire 

rope to an anchor point. Do not attach the hook back 

on to the wire rope. Doing so can cause the wire rope 

to break. 

 

 

 

 

 

 

 

Summary of Contents for 018988

Page 1: ...Art Nr WWW BORMANNTOOLS COM en el BWR5108 v2 1 018988...

Page 2: ...designed primarily for intermittent applications This winch is not designed to be used in industrial or hoisting applications General safety information Your winch is a very powerful machine If used...

Page 3: ...nylon sling is used check the attachment to the load 20 When using your winch to move a load place the vehicle transmission in neutral set vehicle brake and chock all wheels 21 DO NOT USE THE WINCH TO...

Page 4: ...to the battery Connect the remaining black remote control wire to the battery negative terminal Please refer to Figure 2 Step 4 FREE SPOOL OPERATION Pull and turn the clutch knob to the Free position...

Page 5: ...t must be replaced before being used again To do this remove the defective rope by free spooling Remove the bolt on the drum and release the rope 2 Insert the end of the new rope and secure bolt tight...

Page 6: ...serious damage tothe winch andwirerope It can be corrected by securing load spooling out the wire rope and repositioning it to the opposite end of the drum Danger Do not disengage clutch under load if...

Page 7: ...1 0kw 1 34hp 12V permanent magnet Gear reduction ratio 153 1 Drum dimension 1 2 x2 8 30 5mm x 71 5mm Cable 3 16 x43 4 8mm x 13 5m Switch control lead 3m Battery cable 1 83m Overall dimension 11 8 x4...

Page 8: ...v Lb NO 1000 2000 3000 Kg LOAD 454 907 1361 ft min 9 5 6 6 4 3 2 3 m min 2 9 2 0 1 3 0 7 Amps 10 25 60 150 1 2 3 4 5 6 Lb 3000 2370 1960 1670 1460 1290 Kg 1361 1075 889 756 662 585 ft 4 6 10 8 18 22 2...

Page 9: ...9 www BormannTools com 5 220V 110V...

Page 10: ...10 www BormannTools com 1 2 3 1 2 4 1 free 9 5 Engaged 3...

Page 11: ...11 www BormannTools com 1 100 lb 2 3 to fairlead 4 5 1 2 3 1...

Page 12: ...12 www BormannTools com 2 4 Figure 4 1 2 5 3 6 6 4 5 6...

Page 13: ...13 www BormannTools com 1 8 2 1 2 Service 3...

Page 14: ...14 www BormannTools com 3000lbs 1361kg 1 0kw 1 34hp 12V 153 1 1 2 x2 8 30 5mm x 71 5mm 3 16 x43 4 8mm x 13 5m 3m 1 83m 11 8 x4 1 x4 1 300mm x 103 5mm x 106mm 3 10 x3 8 5mm x 80mm 19kg 20kg Service...

Page 15: ......

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