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Step (3) 

Refer to Figure 1 for wiring diagram. 

Figure 1

 

Route the short red and black color coded wires to the motor. 

Route the long red and black color coded wires to the battery. 

Depends on the model you buy comes with a circuit breaker or 

not, if it does: 

Attach the circuit breaker to battery end of the red wire.  Wrap 

the circuit breaker with electrical tape to prevent accidental 

short circuits. Apply several layers of electrical tape where 

wiring may come into contact with sharp metal parts of the 

vehicle to prevent insulation abrasion or cutting. 

Attach the circuit breaker wire to the battery positive terminal 

and reattach the terminal to the battery. Connect the remaining 

black remote control wire to the battery negative terminal. 

Please refer to Figure 2. 

 

 

 

 

 
 
Step (4)

 

FREE SPOOL OPERATION

 

Pull and turn the clutch knob to the 

"

Free”

 

position as 

shown in Figure 9.lf there is a load on the wire rope

the 

clutch knob may not pull out easily. DO NOT FORCE THE 

CLUTCH KNOB. Release tension on the clutch by jogging 

out some of the wire rope.  Release the clutch and pull 

out the wire rope and secure to anchor or load. Check 

that there are at least five 5 turns of wire rope left on 

the drum. Re-engage the drum by returning the clutch 

knob to the "Engaged" position. (See Figure 3)

Activate 

the winch in Cable Out momentarily to check drum 

rotation  direction

If the drum rotates in the wrong 

direction, recheck your wiring.

 

 

Caution: 

Clutch must be fully engaged before 

winching

Never engage clutch knob while drum is 

turning.

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for 018988

Page 1: ...Art Nr WWW BORMANNTOOLS COM en el BWR5108 v2 1 018988...

Page 2: ...designed primarily for intermittent applications This winch is not designed to be used in industrial or hoisting applications General safety information Your winch is a very powerful machine If used...

Page 3: ...nylon sling is used check the attachment to the load 20 When using your winch to move a load place the vehicle transmission in neutral set vehicle brake and chock all wheels 21 DO NOT USE THE WINCH TO...

Page 4: ...to the battery Connect the remaining black remote control wire to the battery negative terminal Please refer to Figure 2 Step 4 FREE SPOOL OPERATION Pull and turn the clutch knob to the Free position...

Page 5: ...t must be replaced before being used again To do this remove the defective rope by free spooling Remove the bolt on the drum and release the rope 2 Insert the end of the new rope and secure bolt tight...

Page 6: ...serious damage tothe winch andwirerope It can be corrected by securing load spooling out the wire rope and repositioning it to the opposite end of the drum Danger Do not disengage clutch under load if...

Page 7: ...1 0kw 1 34hp 12V permanent magnet Gear reduction ratio 153 1 Drum dimension 1 2 x2 8 30 5mm x 71 5mm Cable 3 16 x43 4 8mm x 13 5m Switch control lead 3m Battery cable 1 83m Overall dimension 11 8 x4...

Page 8: ...v Lb NO 1000 2000 3000 Kg LOAD 454 907 1361 ft min 9 5 6 6 4 3 2 3 m min 2 9 2 0 1 3 0 7 Amps 10 25 60 150 1 2 3 4 5 6 Lb 3000 2370 1960 1670 1460 1290 Kg 1361 1075 889 756 662 585 ft 4 6 10 8 18 22 2...

Page 9: ...9 www BormannTools com 5 220V 110V...

Page 10: ...10 www BormannTools com 1 2 3 1 2 4 1 free 9 5 Engaged 3...

Page 11: ...11 www BormannTools com 1 100 lb 2 3 to fairlead 4 5 1 2 3 1...

Page 12: ...12 www BormannTools com 2 4 Figure 4 1 2 5 3 6 6 4 5 6...

Page 13: ...13 www BormannTools com 1 8 2 1 2 Service 3...

Page 14: ...14 www BormannTools com 3000lbs 1361kg 1 0kw 1 34hp 12V 153 1 1 2 x2 8 30 5mm x 71 5mm 3 16 x43 4 8mm x 13 5m 3m 1 83m 11 8 x4 1 x4 1 300mm x 103 5mm x 106mm 3 10 x3 8 5mm x 80mm 19kg 20kg Service...

Page 15: ......

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