Bordignon DTAP 1 Instruction Manual Download Page 15

11

Direct Drive tapping unit with touch screen multiple control panel

setting a production lot:

The “counter preset” box allows the user to enter a number >0 of threads to be performed. Once the parameter has been 
entered the operator can press EXIT and begin the threading process. When the last thread of the program has been 
made the machine will stop and an alarm will be displayed on the touch screen panel.
By pressing the alarm sign, the operator will get the message “A16: end of production lot”.
Press RESET to get the machine to work again. The tapping unit is now ready for another production lot.
If “counter preset”=0, the tapping unit will work normally with no quantity limit.
The “RESET”keys next to the “actual count” and “total count” boxes are used for clearing count data and get ready for new 
ones.

E) OIL

This function allows to turn ON/OFF the lubrication system and to control it by entering the lubrication time.
— 

Manual lubrification 

: Enter “0” in the lubrication time box and keep pressing “ON” as long as the lubrication is needed. 

— 

Automatic lubrication

: Enter a time parameter in “time oil”. Press ON. The lubrication will last the entered time at every 

single cycle.

Remember that the tap lubrication is one of the most important conditions to obtain a good performance in threading 
process and a long lasting tap. Special oil for threading is highly recommended.
For connecting the lubrication system, see instructions on pages 13-23-33-43 of the wiring diagram attached to this 
manual.

F) PrOgrAm

This function allows storage and backup of threading settings. The page displays the following information:

saving a new setting:
1. 
2. 

 

3. 
4.
5.
6.

Carry out set up (paragraph “SET UP” - page 5);
From main menu, press SERVICE and then PROGRAM;
Tap Program Select box and select the program where the new settings will be saved;
Enter the name of the new program in the lower box;
Press SAVE : the new program will be saved and loaded;

Make sure that previous name in the “in work” field has changed into the new name. Press EXIT.

10

Setting a production lot

OIL

Manual lubrification

Automatic lubrication

PROGRAM

Saving a new setting

Loading a program:

ATTENTION:

The

counter preset

box allows the user to enter a number >0 of threads to be performed. Once the parameter has been

entered the operator can press EXIT and begin the threading process. When the last thread of the program has been made
the machine will stop and an alarm will be displayed on the touch screen panel. By pressing the alarm sign, the operator will
get the message

A16: end of production lot

. Press RESET to get the machine to work again. The tapping unit is now

ready for another production lot.

If

counter preset

=0, the tapping unit will work normally with no quantity limit.

The

RESET

keys next to the

actual count

and

total count

boxes are used for clearing count data and get ready for new

ones.

E)

This function allows to turn ON/OFF the lubrication system and to control it by entering the lubrication time.

: Enter

0

in the lubrication time box and keep pressing

ON

as long as the lubrication is needed.

: Enter a time parameter in

time oil

. Press ON. The lubrication will last the entered time at every

single cycle.

Remember that the tap lubrication is one of the most important conditions to obtain a good performance in threading process

and a long lasting tap. Special oil for threading is highly recommended

F)

This function allows storage and backup of threading settings
The page displays the following information:

:

1- carry out set up (paragraph

SET UP

- page 5)

2- from main menu, press SERVICE and then PROGRAM
3- tap Program Select box and select the program where the new settings will be saved
4- enter the name of the new program in the lower box.
5- press SAVE : the new program will be saved and loaded
6-make sure that previous name in the

in work

field has changed into the new name. Press EXIT

1- from main screen, select SERVICE and then PROGRAM.
2- tap

Program Select

3- scroll and select the program from the menu
4- press LOAD.
5- make sure that the program has been loaded: the name should appear in green characters on top. Press EXIT.

In case the loaded program has a different rotation (left/right threading) than the previous one, the panel must

be turned off and on before starting the threading process otherwise it won

t change the direction

.

For connecting the lubrication system, see instructions on pages 13-23-33-43 of the wiring diagram attached to this manual

M8X10

(page 5)

M5x8

1

2

3

4

5

6

M8x...

M8x10

M8x10

M8x10

PROGRAM

SERVICE

PROGRAM0

M5x8

M5x8

PROGRAM1

PROGRAM9

PROGRAM1

PROGRAM0

M8x10

PROGRAM0

M8x10

M8x10

M8x10

program1

program3

M8x10

PROGRAM

SERVICE

PROGRAM5

1

2

3

4

5

M3x6

PROGRAM5

PROGRAM5

program1

program3

M3X6

M3x6

M3x6

M3x6

PROGRAM5

PROGRAM5

PROGRAM5

PROGRAM5

view of the last loaded program

name of last loaded program

scroll menu with n. 10
available programs:

key for loading a program

key for saving and loading a program

field for naming a program

10

Setting a production lot

OIL

Manual lubrification

Automatic lubrication

PROGRAM

Saving a new setting

Loading a program:

ATTENTION:

The

counter preset

box allows the user to enter a number >0 of threads to be performed. Once the parameter has been

entered the operator can press EXIT and begin the threading process. When the last thread of the program has been made
the machine will stop and an alarm will be displayed on the touch screen panel. By pressing the alarm sign, the operator will
get the message

A16: end of production lot

. Press RESET to get the machine to work again. The tapping unit is now

ready for another production lot.

If

counter preset

=0, the tapping unit will work normally with no quantity limit.

The

RESET

keys next to the

actual count

and

total count

boxes are used for clearing count data and get ready for new

ones.

E)

This function allows to turn ON/OFF the lubrication system and to control it by entering the lubrication time.

: Enter

0

in the lubrication time box and keep pressing

ON

as long as the lubrication is needed.

: Enter a time parameter in

time oil

. Press ON. The lubrication will last the entered time at every

single cycle.

Remember that the tap lubrication is one of the most important conditions to obtain a good performance in threading process

and a long lasting tap. Special oil for threading is highly recommended

F)

This function allows storage and backup of threading settings
The page displays the following information:

:

1- carry out set up (paragraph

SET UP

- page 5)

2- from main menu, press SERVICE and then PROGRAM
3- tap Program Select box and select the program where the new settings will be saved
4- enter the name of the new program in the lower box.
5- press SAVE : the new program will be saved and loaded
6-make sure that previous name in the

in work

field has changed into the new name. Press EXIT

1- from main screen, select SERVICE and then PROGRAM.
2- tap

Program Select

3- scroll and select the program from the menu
4- press LOAD.
5- make sure that the program has been loaded: the name should appear in green characters on top. Press EXIT.

In case the loaded program has a different rotation (left/right threading) than the previous one, the panel must

be turned off and on before starting the threading process otherwise it won

t change the direction

.

For connecting the lubrication system, see instructions on pages 13-23-33-43 of the wiring diagram attached to this manual

M8X10

(page 5)

M5x8

1

2

3

4

5

6

M8x...

M8x10

M8x10

M8x10

PROGRAM

SERVICE

PROGRAM0

M5x8

M5x8

PROGRAM1

PROGRAM9

PROGRAM1

PROGRAM0

M8x10

PROGRAM0

M8x10

M8x10

M8x10

program1

program3

M8x10

PROGRAM

SERVICE

PROGRAM5

1

2

3

4

5

M3x6

PROGRAM5

PROGRAM5

program1

program3

M3X6

M3x6

M3x6

M3x6

PROGRAM5

PROGRAM5

PROGRAM5

PROGRAM5

view of the last loaded program

name of last loaded program

scroll menu with n. 10
available programs:

key for loading a program

key for saving and loading a program

field for naming a program

Summary of Contents for DTAP 1

Page 1: ...Where innovation happens www bordignon com 4 0 Direct Drive tapping unit with touch screen multiple control panel instructions manual...

Page 2: ......

Page 3: ...Direct Drive tapping unit with touch screen multiple control panel ATTENTION BEFORE connecting the tapping unit read this instruction manual very carefully especially the warnings on page 1 Rev 05...

Page 4: ...il 11 Programs 11 Diagnostic 12 Alarms history 12 Language selection 12 Brightness control 12 CHANGE SUPER USER PASSWORD 12 DISPOSAL OF COMPONENTS AND MATERIAL 13 optional D TC tapping control sensor...

Page 5: ...NON AVVICINARSI ALLA MASCHIATRICE QUANDO E COLLEGATA ALLA LINEA ELETTRICA ECCETTO DURANTE IL CAMBIO MASCHIO NON COLLEGARE PANNELLO E MASCHIATRICE CON NUMERO DI SERIE DIVERSO vedi INSTALLAZIONE pag 4...

Page 6: ...tomatic approach of the tap to the hole Setting left hand threading Lubrication control Oil level control External components of the panel FIG 1 DTAP Direct Drive Tapping Unit A B C D E F g h General...

Page 7: ...s 13 23 33 43 of the wiring diagram Fig 3 per il collegamento vedere pag 4 dello schema elettrico La maschiatrice DTAP fornita in 3 diversi mod l unit che esegue la filettatura sul pezzo ed collegata...

Page 8: ...50 60 Hz FIG 4 INSTALLING Start signa electrovalve for lubrication alarm to the press end of cycle signal external emergency system Connect the control panel to power supply 230 VAC 50 60 Hz ACCESSIN...

Page 9: ...machine on During settings While pressing START SET UP SET UP SPEED RPM THREAD DEPTH Important the threading must be done under the best conditions right prehole diameter pag 22 good tap hole alignme...

Page 10: ...ly be used for threading Do not attempt to force the machine to higher performance levels than those it was designed for Min torque Max torque Min and max torque parameters can also be changed by the...

Page 11: ...se one between the two following procedures press the EMERGENCYbutton on the panel fig 1 move away from the device press on fig 14 The signal will start blinking make sure that the tapping unit is sti...

Page 12: ...wise increase max torque limit on set up menu Check lubrication Warning last thread may not be completely performed A 07 Min torque not reached Check damages on tap Check air pressure Check electroval...

Page 13: ...A 17 Press emergency button first Press emergency button before changing the tap A 18 Tap speed too high Speed for this threading cycle may be too high reduce speed parameter rpm in set up menu A 19...

Page 14: ...ti reset per l azzeramento dati Fig 20 9 0 73 127 M5X4 M5X4 2000 28 0 54 ON aperto 1 0 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 20 33 24 33 37 36 40 33 6 34 0 70 0 54 0 56 0 55 0 55 0 54 0 54...

Page 15: ...ke sure that previous name in the in work field has changed into the new name Press EXIT 1 from main screen select SERVICE and then PROGRAM 2 tap Program Select 3 scroll and select the program from th...

Page 16: ...cles I LANGUAGE SELECTION This function allows to select the language in which alarm list is displayed italian english and german BRIGHTNESS Brightness of the screen can be adjusted using the BRIGHTNE...

Page 17: ...l DISPOSAL OF COMPONENTS AND MATERIAL If the need arises to scrap the machine its parts must be disposed of separately The materials that make up the machine are the following Steel aluminium and othe...

Page 18: ...F 4 7 10 SUPER USER OPTIO NALS 8 5 2 D TC D TC D TC sensore di controllo filettatura a foro passante Dispositivo fornito su richiesta per ottenere un controllo aggiuntivo di avvenuta filettatura Il se...

Page 19: ...avetta USB nell apposita sede del pannello fig 1 Il colore azzurro dell icona USB sul display del pannello segnala che il dispositivo stato collegato fig 10 8 se necessario regolare data e ora nel riq...

Page 20: ...p a t D la presa USB del PC lla chiave USB i file Dtap log e D Fare doppio clic su DTAP essario affinch il file dati fig 11 si trasformi nel file di lettura nuti in una delle seguenti modalit l tasto...

Page 21: ...parir ora a fianco dell icona fig 7 segnala che il dispositivo attivo ma solo che possibile la sua gestione 6 Premere ora l icona Manometro fig 7 per accedere alla pagina di gestione fig 8 7 Premere n...

Page 22: ...P T I O N A L 2000 33 0 54 ON 1 4 7 2 3 6 5 SUPER USER OPTIO NALS Il pannello consente di programmare il verso di filettatura destro o sinistro 1 Premere SERVICE nella videata principale del touch sc...

Page 23: ...fig 8 7 Premere EXIT per uscire fig 9 NON O P T I O N A L 2000 33 0 54 1 2 5 3 6 4 7 8 9 2000 ON 2000 SUPER USER OPTIO NALS 0 Il pannello consente di modificare la velocit di ritorno del maschio 1 Pre...

Page 24: ...USE DHCP box Fig 2 Manually type IP ADDRESS SUBNET MASK and GATEWAY ad dress codes of the company network Fig 2 Press Apply CONNECTION TO THE 4 0 PANEL VIA BROWSER First of all set up the tapping unit...

Page 25: ...n order to receive teleassistance from the manu facturer To receive on line assistance connect to the Company network see para graph Network configuration on pag 20 and enable this function by tapping...

Page 26: ...fice that are used to open the converted files csv The program will make a copy ofthe SD inside the panel and will proceed in elaborating the files State of advancement will be displayed in the progre...

Page 27: ...save the information Name IP address and Serial n of more than one panel Panels must have names different one from the other To cancelthe information that refers to a panel select the panelfrom Machi...

Page 28: ...to the machine SuggestedRecipe string 32 Read Recipe suggested to the machine Thread_Depth int Read Set number of revolutions of the thread displayed x10 Thread_Slider int Read Selector of thread rang...

Page 29: ...1 WordAlarm1 0400 Drive not ready A12 WordAlarm1 0800 Tap cycle too long A13 WordAlarm1 1000 Motor overheating A14 WordAlarm1 2000 I2T too high A15 WordAlarm1 4000 Cycle diagnostic A16 WordAlarm1 8000...

Page 30: ...26 18...

Page 31: ...27 19...

Page 32: ...28 20...

Page 33: ...29 21 BORDIGNON SILVANO SRL Rossano Veneto VI Italy...

Page 34: ...g 1 85 1 85 3500 1750 m3 0 50 iso2 6H iso3 6g 2 80 2 80 3000 1500 m3 5 0 60 iso2 6H iso3 6g 3 25 3 25 2800 1400 m4 0 70 iso2 6H iso3 6g 3 70 3 70 2500 1200 m5 0 80 iso2 6H iso3 6g 4 65 4 65 2000 900 m...

Page 35: ...alia hereby declares that l equipment Tapping unit l model DTAP l serial n is in accordance with the following Directives l 2006 42 EC the machinery directive l 2014 35 EC the low voltage directive l...

Page 36: ...ETTAZIONE ORIGINE REV DATA FOGLIO T F SOST IL APPROV DESCRIZIONE REVISIONE FILE SOST DA VISTO ESERCIZIO TENSIONE COMANDI TENSIONE SEGNALI TENSIONE NORME RIF CLIENTE DISEGNATORE DATA ULTIMA MODIF DISEG...

Page 37: ...LIENTE ISTALLAZIONE A CURA Tipo AS con Id 0 3A DIFFERENZIALE MAGNETOTERMICO INTERRUTTORE PWR 10KVA 3x16A BY CUSTOMER INSTALLATION TO BE MADE Type AS with Id 0 3A CIRCUIT BREAKER DIFFERENTIAL MAGNETOTE...

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Page 52: ...40x80 L810 25x80 L515 40x80 L435...

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Page 54: ...Direct Drive tapping unit with touch screen multiple control panel...

Page 55: ...Direct Drive tapping unit with touch screen multiple control panel User s information...

Page 56: ...0424 382359 bordignon bordignon com Production technical office Via Volta 2 36028 Rossano Veneto VI Italy T 39 0424 540311 F 39 0424 541113 b simone bordignon com Bordignon Srl reserves the right to...

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