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5. Common faults and troubleshooting methods

Fault type

Cause Analysis

Troubleshooting method

A. There is no

pressure output or

the rated pressure

cannot be reached

during operation.

1. The tool is

out of oil.

1. Replenish or replace

hydraulic oil.

2. There are

trace

impurities in

hydraulic oil.

2. Loosen the oil return bolt,

swing the movable handle,

or change the hydraulic oil.

3. Internal

leakage.

Contact the dealer or

manufacturer, and hand it

over to professional

maintenance personnel for

maintenance.

B. The wires and

terminals are not

tight after crimping.

1. The rated

pressure is not

reached.

1. Refer to fault A for

troubleshooting methods.

2. Wrong mold

selection.

2. Replace the appropriate

crimping mold.

C. A large number of

flashes are

generated after the

wires and terminals

are crimped.

1. Wrong mold

selection.

1. Replace the appropriate

crimping mold.

D. Hydraulic oil leaks

from the tool head

or plunger.

1. The sealing

element is

damaged.

1. Contact us and arrange for

professional maintenance

personnel to replace it.

Summary of Contents for YQK-120

Page 1: ...Bonvoisin US YQK Hydraulic Wire Crimper Please be sure to read before using ...

Page 2: ...all parts and contaminate the hydraulic system and completely lose its function Security Guarantee After you purchase the product on Amazon we will provide a one year warranty If a product defect occurs during the year you purchased it we will provide technical support If you have any questions or complaints about the product please let us know Contact Us Store Bonvoisin Email address bonvoisin202...

Page 3: ...m terminal of 6 95 mm Copper terminal of 10 120 mm Aluminum terminal of 10 185 mm Copper terminal of 16 240 mm Aluminum terminal of 10 240 mm Copper terminal of 16 300 mm Mold Size 4 6 10 16 25 35 50 70 mm 10 16 25 35 50 70 95 120 mm 16 25 35 50 70 95 120 150 185 240 mm 16 25 35 50 70 95 120 150 185 240 300 mm Net Weight 1 8kg 2 8kg 3 5kg 3 5kg Gross Weight 2 8kg 4 5kg 5 8kg 5 9kg ...

Page 4: ...imping die Replaceable crimping die 2 clamp head seat Fix the mold 3 oil return bolt Quickly reset the lower die seat and piston 4 movable handle Pressurize the hydraulic pump 5 fixed handle Store hydraulic oil and handle 6 movable clamp head pin Fix the mold ...

Page 5: ...3 Instructions Precautions Before using this tool please carefully check whether the tool head and handle are intact to ensure safety ...

Page 6: ...Note The movable handle pin must be completely inserted into the clamp head seat otherwise a personal accident may occur ...

Page 7: ...o avoid personal injury 4 When the tool is no longer in use loosen the oil return bolt counterclockwise If it is left unused for a long time please check the crimping mold and related accessories in time loosen the oil return bolt counterclockwise to reset the piston to the end wipe the surface of the tool clean and apply anti rust grease on the metal surface of the crimping mold and tool 5 During...

Page 8: ...ecommended to replace the hydraulic oil in the tool once a year Before the hydraulic oil is injected it must be filtered through a filter screen of 120 mesh or more or an oil filter with a filtering accuracy of more than 30 μm At the same time it is necessary to prevent any impurities from being brought into the tool oil reservoir to ensure the cleanliness of the hydraulic oil 3 When the tool is u...

Page 9: ...ontains air the sealing element of the tool will be damaged and the tool cannot be used normally In the process of replacing hydraulic oil it is necessary to ensure that the hydraulic oil is clean and prevent external impurities from entering the hydraulic system Wait for a few minutes and drain the air in the oil bladder before inserting the oil plug ...

Page 10: ...ealer or manufacturer and hand it over to professional maintenance personnel for maintenance B The wires and terminals are not tight after crimping 1 The rated pressure is not reached 1 Refer to fault A for troubleshooting methods 2 Wrong mold selection 2 Replace the appropriate crimping mold C A large number of flashes are generated after the wires and terminals are crimped 1 Wrong mold selection...

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