BONAIRE B009RS Installation Manual Download Page 11 | Manualshive

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EFRIGERATED

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OOLING

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OMPONENT

Page 11

Unit Installation

Installation Instructions

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UTDOOR

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Summary of Contents for B009RS

Page 1: ...Installation Manual DUAL CYCLE REFRIGERATED COOLING COMPONENT B009RS DC B012RS DC B015RS DC B016RT DC B019RT DC ...

Page 2: ......

Page 3: ... Box 10 Outdoor Unit 11 Condenser Installation 12 Interconnecting Tubing 12 Installation Notes 13 Unit Interconnecting Tubing Table 13 Recommendation for Interconnection Tubing Installation 14 Pipe Installation 15 Flare Preparation 15 Pipe Welding Preparation 15 Pipe Welding 15 Connecting the tubes 16 Piston Assembly 16 Evacuation and setting in operation 17 Additional Charge 18 Drain Line Install...

Page 4: ...rigerant tubes and an electric cable WARNING The refrigerative cooling component must be installed by authorized technicians according to Climate Technologies specifications and using recommended standard tubing electric cables and proper installation tools Failure to comply with the above may invalidate your warranty PRODUCT SELECTION MATRIX DUAL CYCLE REFRIGERATIVE UNIT DUCTED GAS HEATER BONAIRE...

Page 5: ...ions Unit Details OUTDOOR UNIT DIMENSIONS B009RS B012RS B015RS B016RT B019RT Unit Weight A B C D E B009RS 92kg 970 960 365 160 90 B012RS 97kg 970 960 365 160 90 B015RS 103kg 970 1260 395 Connections Inside Unit B016RT 108kg 970 1260 395 Connections Inside Unit B019RT 131kg 970 1465 365 160 90 ...

Page 6: ...hat any wall on which the outdoor unit is installed is capable of carrying the unit s weight Do not install on a light unstable structure susceptible to vibration 7 When installing on a balcony above the first floor make sure that the outdoor unit location allows easy access for removal of the top cover and or the entire unit if necessary 8 If the outdoor unit is installed in a non accessible loca...

Page 7: ...on Instructions INDOOR UNIT DIMENSIONS Unit Dimensions Unit Weight A B C D E F G B009DC 15Kg 641 501 501 250 483 435 435 B012DC 20Kg 701 561 561 300 660 612 612 B015DC 20Kg 701 561 561 300 660 612 612 B016DC 20Kg 701 561 561 300 660 612 612 B019DC 24 5Kg 841 701 701 350 686 638 638 ...

Page 8: ...NG COMPONENT Page 8 Dimensions Clearances Installation Instructions INDOOR COIL CLEARANCES Clearance Options for Maintenance Unit A B C B009HD 500 300 300 B012HD 500 300 300 B015HD 500 300 300 B016HD 500 300 300 B019HD 500 300 300 ...

Page 9: ...ce b The unit should not be installed close to rooms where noise should be avoided bedrooms children rooms etc c Consider air distribution from the unit to the rooms and select a suitable location for even air flow d Avoid obstacles which may restrict the return air intake or the discharge supply air flow e If installing the indoor coil on a platform ensure that the structure is capable of support...

Page 10: ...nd the unit M10 or greater is recommended to brace the unit mounting 3 Fix the threaded rod to a structurally sound part of the roof or concrete pad Check with local and national building codes and or a structural engineer as to the fixing of the unit or building support structure if applicable 4 Secure the indoor fan unit to the threaded rods ensuring all fasteners are secure and tight Failure to...

Page 11: ...DUAL CYCLE REFRIGERATED COOLING COMPONENT Page 11 Unit Installation Installation Instructions OUTDOOR UNIT ...

Page 12: ...e the building 2 Outdoor Unit 3 Floor 4 Concrete slab or equivalent 5 Wall 6 Anchor bolts 7 Serrated Rubber Waffle Pad 40x80 mm INTERCONNECTING TUBING The tubing between the indoor and outdoor units consist of two copper tubes and an electric cable routed through a 60 mm wall opening In addition a drainage hose is installed between the indoor unit and the closest drainage point Connect both sectio...

Page 13: ...l be of refrigerant grade without any damage Tube inside walls must be kept absolutely clean prior to and during installation operations 6 The Gas line shall be individually insulated with a minimum 9mm 3 8 thick closed cell pipe insulation 7 For diameters length of liquid and gas lines and height difference see the table below for each model If the liquid or gas tube diameters differs from the co...

Page 14: ...e except for trap In case the insulation must be partially removed for installation purposes it is imperative that lines be fully insulated after the installation has been completed 2 The units are installed at the same level no trap is required 3 The outdoor unit is installed below the indoor unit such installation requires an inverted gas line trap to be installed at the indoor unit The top of t...

Page 15: ...ube end The tube projection length A from the flaring block varies with tube diameter and shall be set as indicated in the table c Apply few drops of refrigeration oil to the tube before flaring Pipe Welding Preparation The indoor outdoor unit final connections are made using flared couplings Where welded joints are required the following are the requirements 1 Keep piping capped at ends when stor...

Page 16: ...tion oil to improve sealing 3 Two spanners of the correct size should be used A holding spanner should be used on the back up nut and a tightening spanner Torque spanner recommended on the flare nut 4 Tighten the flare nut with the tightening spanner while ensuring the holding spanner remains securely in place Note First manually tighten the flare nuts and then use wrenches See table for torque ti...

Page 17: ...e gas and liquid sides of the charging set and turn off the vacuum pump Make sure that the gauge needle does not move for about 5 minutes e Disconnect the charging hoses from the vacuum pump and from the service ports of both the three way valves f Replace the service port and valve caps of both tree way valves and tighten them with a torque wrench see table of torque values listed on the previous...

Page 18: ...e Refrigerant Valve 3 Valve Protection Cap 4 Refrigerant Valve 5 Service Port cap 6 Flare Nut 7 Valve Mounting Bracket 8 Copper Tube DRAIN LINE INSTALLATION a It is recommended to prepare a drainage point with rigid 20mm plumbing pressure PVC pipe tube by a qualified technician b The drain run must be installed with a constant minimum down slope of 2 and equipped with a trap at the indoor unit c I...

Page 19: ... switch board Circuit breaker requirements as per table below 2 Connect the mains cables to the incoming connection block on the outdoor unit Use supply wire sizes as per local electrical codes and regulations 3 Connect 1 0mm twin active cable between the ducted gas central heater and the outdoor unit This is for 24Volt switched voltage from the gas central heater to activate the refrigerative sys...

Page 20: ...DUAL CYCLE REFRIGERATED COOLING COMPONENT Page 20 Electrical Installation Instructions WIRING DIAGRAM SINGLE PHASE OUTDOOR UNIT Dual Cycle Connection ...

Page 21: ...DUAL CYCLE REFRIGERATED COOLING COMPONENT Page 21 Electrical Installation Instructions WIRING DIAGRAM 3 PHASE OUTDOOR UNIT Dual Cycle Connection ...

Page 22: ... abnormal noise or vibrations during operation of the air conditioner Check that the noise condensate drainage or air flow does not disturb the neighbors Run the dual cycle system for cooling and check operation Customer Handover Explain to the customer together with the operating instructions How to remove clean and replace the filter How to turn the air conditioner on and off How to choose betwe...

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Page 24: ...6602212 A Manufactured by Climate Technologies ABN 13 001 418 042 26 Nylex Avenue Salisbury SA 5108 Australia www climatetechnologies com au ...

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