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JA-3 Shear Relief Valve

1

7

16

2

5

4

6

3

A

8

17

18

A

10

9

11

13

12

21

15

19 20

14

A - A

Item No. Qty

Description

Part No.

JA-3 Shear relief valve

AH0000060200

1 1 Joint

AH0000060101

2 1 Retainer

ring

AH0000060102

3 1 Plunger

assembly

AH000006010300

4 1 Valve

body

AH0000060104

5 1 Plunger

stem

AH0000060105

6 1 Bumper

AH0000060106

7 1 Roll

pin

AH0000060107

8 1 Locking

spring

AH0000060108

9 1 Guard

AH0000060109

10 1 Shear

plate

AH0000060110

11 1 Shear

pin

AH0000060111

12 1 Warning

nameplate AH0000060201

13 1 Pin

shaft

AH0000060113

14 2 Retainer

ring

AH0000060114

15 1 Nameplate

AH0000060202

16

1

Cotter pin 4×26

420703020504002600

17 2 Nut

M4

420402080040200000

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Summary of Contents for F-1300

Page 1: ...BOMCO F 1300 1600 Mud Pump Instruction Manual AH13010200SM AH16010200SM June 2007...

Page 2: ...LING OF CROSSHEAD GUIDES 29 3 7 INSTALLING OF CROSSHEAD 30 3 8 CHECKING CROSSHEAD ALIGNMENT 31 3 9 FLUID END MAINTENANCE 32 3 9 1 FLUID CYLINDER 33 3 9 2 SUCTION MANIFOLD 34 3 9 3 DISCHARGE MANIFOLD 3...

Page 3: ...reference of operator maintenance personnel and technologists It is not intended nor would it be possible in such limited space to cover every possible condition which may be encountered Strictly oper...

Page 4: ...lve pots API 7 API 7 Weight kg 24572 24971 1 1 2 Performance data Performance data of F 1300 1600 Mud Pump data sees table 1A When imperial system liner is adopted the performance data sees table 1B 1...

Page 5: ...34 5 500 0 Rating power F 1300 F 1600 Stroke minute kW HP kW HP Displacement L S GPM 130 1050 1408 1293 1733 49 19 779 45 74 725 42 41 672 39 21 621 36 14 573 36 36 481 25 10 398 120 969 1300 1193 160...

Page 6: ...precautions and operations must be performed or checked In order to prevent personal injury during the performance of any maintenance or inspection procedures this equipment MUST BE SHUT DOWN AND NOT...

Page 7: ...orting the power frame The pump skids must sit solid on all shim points with bolts loose On barge installations the pump skids are generally bolted down to T beams Install shims at points shown in Fig...

Page 8: ...olt may lead to increase of torque so it is necessary and important to tighten bolt according to the following torque values because in mounting the hub the tightening force on the bolts is multiplied...

Page 9: ...the sprockets are square 2 Drive chain lubrication The pump drive chain lubrication system on the majority of F series of pumps is an independent system having its own oil pump reservoir and drive Fi...

Page 10: ...higher than rating pressure value manifold suction dampener and centrifugal pump will be damaged 1 4 The Preparation of Power End F series mud pump has been completely assembled and test operated befo...

Page 11: ...rod and then put it into stuffing box bore c Install the O ring 8 in groove of stuffing box d Installation left right double lip seal 6 in the Fig 4 as a Note The double lip seal near power end can b...

Page 12: ...pply as much water as possible to the liners without splashing back on the crosshead extension rods Avoid some water will work back into the power end to contaminate the lubrication oil The cooling fl...

Page 13: ...Oil level indicator 2 Plug 3 Spray pump 4 Regulating valve 5 Water tank 1 6 The assembly of Fluid End Parts A profile of the fluid end for F 1300 1600 is shown in Fig 8 Refer to Fig 8 clean and assemb...

Page 14: ...iston 10 Piston seal 11 Nut 12 Locating plate 13 Valve rod guide 14 Plug plate 15 Cylinder head seal ring 16 Cylinder head plug 17 Cylinder head 18 Valve cap seal ring 19 Mud guard packing 20 Valve ca...

Page 15: ...of hardwood and sledgehammer Use caution as the piston rod approaches the crosshead extension rod that the dowel on the end of the piston rod is not damaged The piston rod must be supported and the d...

Page 16: ...ng up connection Tighten flange bolts with 490 665N m 360 490ft lbs 1 6 9 Auxiliary Manifold An auxiliary manifold is shown in Fig 9 It can be installed on the discharge manifold opposite the discharg...

Page 17: ...nut with 495 660N m 365 490ft lbs torque tighten nuts in a criss cross order Precharge air or N2 to dampener before starting up pump See details in Dampener assembly section Fig 10 KB 75 Dampener ass...

Page 18: ...nitrogen cylinder valve and charge valve of dampener c Open the charge valve of dampener d Slowly open the nitrogen cylinder valve use this valve to adjust incoming N2 of dampener e When the pressure...

Page 19: ...y one shear pin in the shear bar one time Adjust the pressure with the liner changes Refer to Section 1 1 2 Wire arc welding or other alternative material are strictly forbidden otherwise the valve pr...

Page 20: ...trolled flow splash system the main gear picks oil up from the reservoir and when the teeth mesh with the pinion the oil is displaced into various troughs and compartments in the frame With reference...

Page 21: ...nozzle 3A Oil is distributed into the main bearing oil line 4 and the crosshead compartment oil distributor 4A located above the crosshead compartment The crosshead compartment oil distributor 4A dis...

Page 22: ...pressure relief valve 6 is mounted to the oil distributor 2 to prevent excess pressure from damaging oil pump and drive The relief valve is preset at 0 27Mpa 40 PSI and must be tighten to prevent adju...

Page 23: ...bricant Use Guide These lubricants are the result of extensive long term field tests and can validate to wear away include gear bearing and guild cross head Substitutions should be made only in extrem...

Page 24: ...mal increase in oil pressure check for z Plugged oil lines z Sludge causing oil to be viscous z Relief valve inoperative z Defective pressure gauge z Other conditions 3 Maintenance 3 1 Power End Routi...

Page 25: ...tself therefore careful handling is required in order to obtain the long service life and high load carrying characteristics associated with anti frication bearings The main bearings are self aligning...

Page 26: ...ft or housing with grease before installing the bearing Clean white lead that is an anti seize compound is the best lubricant for this purpose Do not remove a new bearing from the box or wrapping unti...

Page 27: ...eck condition of the pinion bearing inner and outer races and rollers If there is any indication of galling flaking or grooving or if diametric clearance exceeds 0 3mm it is recommended the entire bea...

Page 28: ...the run out exceeds 0 224mm 0 0088in take down gear ring and check the reason of over D valve 2 Install the outer races of the connecting rod bearings 13 and the outer race retainer ring 3 in the thr...

Page 29: ...the shaft Install inner race retainers 17 and bolts 18 Tighten bolts with the torque 60 90 N m 44 66ft lbs 3 5 Installing Crankshaft Assembly in the Frame In order to obtain a more precise fit between...

Page 30: ...ame after machining which makes it necessary to measure and calculate individual shim requirements for each right hand and left hand main bearing cover 5 Place the correct amount of shims as stated ab...

Page 31: ...haft assembly to make eye into center crosshead and right hand eccentric strap eye back take down mud guard 1 in Fig 21 and push right crosshead to the frame for enough space to install Mid crosshead...

Page 32: ...and guide The clearance should be in 0 45 0 56mm 0 018 0 022in Check with long feeler gauge over entire surface of crosshead NOTE Over tightening the crosshead pin retainer bolts 4 will cause crosshea...

Page 33: ...y drilling requirements have resulted in higher stresses being imposed on the fluid end which when combined with the corrosive characteristics of the drilling fluid have resulted in the demand that mo...

Page 34: ...er to obtain accurate alignment all nicks or burrs must be removed from pilot boss and frame bore and all dirt and foreign matter cleaned from the mating surfaces otherwise it could make up in a cocke...

Page 35: ...cylinder blocks bolts loose and no fasten before tightening suction manifold bolts 5 and then tighten with torque values shown in table 6 3 9 3 Discharge Manifold The discharge manifold bolts to each...

Page 36: ...all dimensions to those shown in applicable table 5 and in any case maintains the shoulders install liners valve covers and cylinder head etc seat 90 to the axis of the bore 3 10 1 Welding Procedures...

Page 37: ...from over grinding of the repairs can result in a clearance between top of the valve cover deck and bottom of the valve cover through which the valve cover gasket can be extruded and washout under pr...

Page 38: ...l of power end at least once a day If chain drive is used the oil level of chain box should be checked 2 Check the change of lubricating oil pump If the pressure is very low less than 0 035MPa or zero...

Page 39: ...are tightened three times 5 Drain water one time from the plug of drain flange until oil comes out 6 Check and clean the filter screen in the lubricating oil line 4 3 Monthly Maintenance 1 Check all t...

Page 40: ...the cooling lubricant up to the spray pump water tank when it s not enough Change it when it deteriorates Daily 5 Check the front compartment of the frame Clean it if there are a plenty of mud and dir...

Page 41: ...s Monthly 21 Check the filter in the discharge pipe Clean it if it is plugged Monthly 22 Change the dirty oil in the oil pool of power end and crosshead oil groove and clean them every six months Year...

Page 42: ...ance 19 22 Yearly Maintenance 23 28 5 Troubleshooting During the running of the pump if there are troubles the reason should be found and the trouble should be solved in time otherwise they will affec...

Page 43: ...and the cylinder cover 2 Change the seal ring 5 The discharge pulsation dampener can t be charged or it leaks soon after charging 1 The charging connector is plugged 2 The bladder of the pulsation da...

Page 44: ...range of mud pump One mud pump consists of pump main body spray pump pulsation dampener safety value tools spare parts for one time change of rubber seals Belt pulley and big skid are not included If...

Page 45: ...ase EP 0 Beacon EP 0 Mud pump Drilling pump Bearings lubricated by grease spraying pump drive shaft and Cardan shaft 40o C 50o C NLGI 2 EP complex lithium base grease Grease SHC 220 IADC International...

Page 46: ...1300 1600 Spare Parts List F 1300 1600 Tool List F 1300 1600 Mud Pump General Assembly 52 B B 57 51 45 58 18 54 6 56 17 28 27 42 15 14 16 7 30 29 31 1 2 9 3 10 33 21 58 23 22 8 36 38 37 13 35 25 24 2...

Page 47: ...0 1 Tools AH1301021000 AH1301021000 11 1 Spare parts AH1301021100 AH1301021100 12 1 Discharge filter assembly AH1001021100 AH1001021100 13 2 Seal washer AH10010109 AH10010109 14 1 Ventilation shield T...

Page 48: ...NCX1 3 4 T500 1008 T500 1008 41 4 Nut 5 8 11UNC 2B T501 1002 T501 1002 42 6 Pin for index tag 420999050603001000 420999050603001000 43 16 Spring washer 27 GB93 420503011271600000 420503011271600000 44...

Page 49: ...130101020100 2 1 Bearing sleeve right AH1301010202 AH1601020101 3 2 Gasket AH1301010203 AH1301010203 4 2 Inner race retainer AH1301010204 AH1301010204 5 3 Outer race retainer AH130101020500 AH16010101...

Page 50: ...15 2 Retainer ring AH1301020205 AH1301020205 16 72 Bolt 5 8 11UNCx1 1 2 AH130101021000 AH160101010400 17 2 Retainer plate T501 303 0 T501 303 0 18 28 Bolt 5 8 11UNCx1 3 4 T500 2023 T500 2023 19 4 Mai...

Page 51: ...01 AH1301020301 2 1 Pinion shaft AH1301020302 AH1601020201 3 2 Wear resisting sleeve AH1301010303 AH1301010303 4 2 End cover AH1301020303 AH1301020303 5 2 Gasket AH1301010305 AH1301010305 6 2 Gasket A...

Page 52: ...X0 625 AH1301010311 AH1301010311 14 2 Bearing 4G32844H AH1301010312 AH1301010312 15 16 Spring washer 22 GB93 420503011221600000 420503011221600000 16 24 Spring washer 14 GB93 420503011141600000 420503...

Page 53: ...30 25 E 30 30 13 6 I 5 16 E E 10 11 27 25 B 21 30 20 B E 15 5 7 I 9 Item No Qty Description Drawing No 1 1 Crosshead AH1301020401 2 1 Crosshead guide upper AH1301010402 3 8 Shim set AH100101041700 4...

Page 54: ...Plate gasket AH1301010411 16 1 O ring 160 7 GB3452 1 530301011600070007 17 1 Crosshead guide lower AH1301010412 18 1 Crosshead pin retainer AH1301020404 19 1 Crosshead bearing AH1301010414 20 2 Pipe c...

Page 55: ...for F1300 1600 Mud Pump 54 F 1300 1600 Fluid End Assembly 4 27 46 55 19 40 28 36 53 37 53 56 41 52 48 12 51 42 29 32 43 37 44 33 5 1 51 45 47 53 15 18 22 23 20 24 17 21 56 53 16 35 39 13 4914 9 8 7 3...

Page 56: ...20300 13 3 Valve cover seal ring AH1301010510 14 3 Valve pot cover AH1301020502 15 6 Liner seal ring AH1301010512 16 3 Wear plate AH1301020503 17 3 Liner flange AH1301010514 18 3 Liner press cover AH1...

Page 57: ...B3452 1 530301011850070007 43 1 Suction baffle plate T505 1006 44 3 O ring 345x7 GB3452 1 530301013450070007 45 2 Suction flange AH1001010525 46 1 Suction flange AH1001020509 47 36 Nut 1 8UNC T501 100...

Page 58: ...31 36 2 1 54 34 45 51 1 3 H 44 50 41 35 43 40 42 38 37 55 39 8 19 32 10 40 36 39 H 33 15 41 8 28 46 37 29 52 49 3 10 9 8 28 27 10 18 28 108 6 48 11 47 2 7 5 1 12 53 12 41 15 14 36 8 8 3934 34 7 23 38...

Page 59: ...Q4408 520901010330040040 13 1 Copper tube 16 686 GB1527 051102010160015002 14 1 Copper tube 16 331 GB1527 051102010160015002 15 2 Pipe clamp AH080102060200 16 2 Connector 45 AH1001010608 17 1 Copper t...

Page 60: ...39 1 Copper tube 8 2311 GB1527 051102010080010002 40 1 Copper tube 8 1600 GB1527 051102010080010002 41 1 Copper tube 8 1245 GB1527 051102010080010002 42 1 Connector NPT1 4 NPT1 4 T001 0401 44 1 Shim s...

Page 61: ...Spray pump assembly Item No Qty Description Drawing No 1 7 33 19 2 3 31 5 11 4 2021 6 12 22 8 10 9 15 18 16 30 24 29 23 17 27 25 14 32 13 Center Line of Crank Shaft Center line of Pinion Shaft Center...

Page 62: ...1081300 15 1 Connector NPT2 1 2 T513 1004 16 2 Shim AH1001010814 17 2 Flange Z1 AH1001010815 18 2 Locking screw M8 25 GB73 420103028308002500 19 2 V belt A 3708 GB1171 140301012037080000 20 2 Pipe cla...

Page 63: ...Instruction Manual for F1300 1600 Mud Pump 62 F 1300 1600 Suction Dampener Item No Qty Description Drawing No Suction dampener assembly AH0000050100 1 1 Bladder AH0000050101 2 1 Cover AH0000050102 2 1...

Page 64: ...39 3 T507 2011 6 1 Flange 5 1 8 35MPa T508 1002 7 3 Gasket ring R44 T508 5002 8 1 Discharge cross joint AH100101200300 9 1 Relieve valve connector AH100101200200 10 1 Pressure gauge seat AH10010120010...

Page 65: ...Bladder AK7535010200 4 1 Housing assembly AK7535020100 5 1 Cover AK75350202 6 1 Tee joint NPT 1 4 T511 2001 7 1 Joint NPT 1 4 AK75350106 8 1 Pressure gauge guard assembly AK7535020300 9 1 Air dischar...

Page 66: ...500 6003 R4 8 Nut 1 1 4 8UN T500 2002 Pulsation Dampener Charging Hose Assembly Item No Qty Description Drawing No Pulsation dampener charging hose assembly AH100102130100 1 1 Nut G5 8 AH100102120101...

Page 67: ...AH000006010300 4 1 Valve body AH0000060104 5 1 Plunger stem AH0000060105 6 1 Bumper AH0000060106 7 1 Roll pin AH0000060107 8 1 Locking spring AH0000060108 9 1 Guard AH0000060109 10 1 Shear plate AH000...

Page 68: ...Instruction Manual for F1300 1600 Mud Pump 67 18 2 Screw M4 16 420101021104001600 19 1 Bolt 3 8 16UNCX4 1 4 T500 1016 20 1 Nut 3 8 16UNC T501 1005 21 4 Screw M3 8 420101020703000800...

Page 69: ...inder head seal AH1301010508 9 3 O ring 200 7 GB3452 1 530301012000070007 10 3 O ring 41 2x3 55 GB3452 1 530301010412035507 11 3 O ring 185 7 GB3452 1 530301011850070007 12 3 O ring 345 7 GB3452 1 530...

Page 70: ...Extension bar AH1301011605 9 1 8 Extension bar AH1001012110 10 1 Connector 1 AH1001012111 11 1 24 Extension bar AH1001012112 12 1 SH 1 2 Ratchet hoist 390101010100500000 13 1 Manual hydraulic pump 70...

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