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BOMBARDIER Traxter 7415, Operator'S Manual, Page: 53 / 99

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BOMBARDIER Traxter 7415 Operator'S Manual Download Page 53

51

1. Rewind starter handle

18) Footpeg

Located on footrest. Use this area to
maintain your feet stable.

1. Footpeg

19) Storage Compartment

Located in front of vehicle. Convenient
location to carry personal articles such
as an a helmet, spare spark plugs, first
aid kit, etc. Unlatch cover, gently lift
then remove cover.

The compartment is equipped with a
drain plug under the tool box. Remove
plug to allow draining when necessary.
Reinstall plug when finished.

1. Removing cover
2. Tool box

It also contains the 

Operator’s Guide

and 

Safety Handbook

 that should be

kept in a waterproof bag and remain
with the vehicle at all times.

Tool Box

Located in storage compartment. The
tool box contains tools for basic main-
tenance, the 

Operator’s Guide

 and the

Safety Handbook

.

V01L06Y

1

V01K01Z

1

 WARNING

Never leave any heavy or loose
breakable objects in the storage
basket. Always latch cover before
riding. If storage cover is re-
moved to provide greater carry-
ing area, ensure that cargo is se-
cured and will not “fly out” when
riding at speed on rough terrain.
Slow down.

V01L07Y

1

2

vmo2000_002b.fm Page 51 Friday, September 17, 1999 10:58 AM

Summary of Contents for Traxter 7415

Page 1: ......

Page 2: ...uickly even during routine maneuvers such as turning and driving on hills or over obstacles if you fail to take proper precautions For your safety understand and follow all the warnings contained in the Operator s Guide the Safety Handbook and the labels on your vehicle Fail ure to follow these warnings can result in SEVERE INJURY OR DEATH Keep this Operator s Guide and the Safety Handbook with th...

Page 3: ...s guide may be translated into another language In the event of any discrepancy the En glish version shall prevail The information and components system descriptions contained in this document are correct at the time of publication Bombardier Inc however maintains a policy of continuous im provement of its products without im posing upon itself any obligation to in stall them on products previousl...

Page 4: ... 43 4 Brake Lever Lock 44 5 Transmission Lever 44 6 Electric Gear Shift Button 45 7 Start Stop Button 45 8 Headlight Dimmer Switch 46 9 Indicator Lights Cluster 46 10 Speedometer 47 11 Ignition Switch 48 12 Choke Knob Lever 49 13 Fuel Tank Cap 49 14 Fuel Gauge 49 15 Fuel Valve 50 16 Rear Brake Pedal 50 17 Rewind Starter Handle 50 18 Footpeg 51 19 Storage Compartment 51 20 Seat Latch 52 21 Front Re...

Page 5: ...gine 63 Shifting the Transmission 63 SPECIAL PROCEDURES 64 Park Release 64 Flooded Engine 64 Engine Overheat 65 Post Operation Care 65 Emergency Shifter 65 Storage and Preseason Preparation 66 MAINTENANCE CHART 67 MAINTENANCE 69 Lubrication 69 Maintenance 70 Fuel System 71 Electrical 72 Drive Train 75 Wheel Bearing Condition 77 Brake 77 Suspension 77 Body Frame 77 CARGO AND TRANSPORTATION 79 Cargo...

Page 6: ... vehicle components NOTE Indicates supplementary infor mation needed to fully complete an in struction Although the mere reading of such in formation does not eliminate the haz ard the understanding and application of the information will promote its cor rect use To fully appreciate the pleasures en joyment and excitement of using an all terrain vehicle ATV there are some basic rules that MUST be ...

Page 7: ...n approved helmet that fits properly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket and long pants Never consume alcohol or drugs be fore or while operating this ATV Never operate at excessive speeds Always go at a speed that is proper for the terrain visibility and operat ing conditions and your experi ence Never attempt wheelies jumps or othe...

Page 8: ...ed straight uphill Turn the ATV around and remount following the proce dure described in the Operator s Guide and the Safety Handbook Always check for obstacles before operating in a new area Never at tempt to operate over large obsta cles such as large rocks or fallen trees Always follow proper proce dures when operating over obsta cles as described in the Operator s Guide and the Safety Handbook...

Page 9: ...EN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course offered by Bombardier Inc They should then regularly practice the skills learned in the course and the operating techniques ...

Page 10: ...r their age can lead to severe injury or death of the child Even though a child may be within the age group for which an ATV is recommended he or she may not have the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious acci dent HOW TO AVOID THE HAZARD No one under 16 should operate a Bombardier ATV V00A01Q ...

Page 11: ...s your ability to balance and control this ATV Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Never carry a passenger The long seat is to allow the operator to shift position as needed during operation It is not for carrying passengers V00A02Q ...

Page 12: ...designed for off road use only not for use on pave ment Paved surfaces may seriously affect handling and control of the ATV and may cause the vehicle to go out of control HOW TO AVOID THE HAZARD Never operate the ATV on any paved surfaces including sidewalks drive ways parking lots and streets V00A03Q ...

Page 13: ...ads or highways WHAT CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this ATV on any public street road or highway even a dirt or gravel one In many states it is illegal to operate ATV s on public streets roads and highways V00A04Q ...

Page 14: ...vent of an accident Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident Operating without protective clothing increases your chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved motorcycle helmet that fits properly You should also wear eye protection goggles or face shie...

Page 15: ...ohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV V00A07Q ...

Page 16: ...sive speeds WHAT CAN HAPPEN Increases your chances of losing control of the ATV which can result in an accident HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain visibility and op erating conditions and your experience V00A08Q ...

Page 17: ...AZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Don t try to show off V00A09Q ...

Page 18: ...N HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in the Operator s Guide and the Safety Handbook ...

Page 19: ...ability to control the ATV or could cause you to lose your balance and fall off the ATV If you remove a foot from the footpegs your foot or leg may come into contact with the rear wheels which could injure you or cause an accident HOW TO AVOID THE HAZARD Always keep both hands on the handlebars and both feet on the footpegs of your ATV during operation V00A0BQ ...

Page 20: ...HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the ATV overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV V00A0CQ ...

Page 21: ...cause loss of traction or vehicle control which could result in an accident including an overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain V00A0DQ ...

Page 22: ... control causing a collision or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in the Opera tor s Guide and the Safety Handbook Practice turning at low speeds be fore attempting to turn at faster speeds Do not turn at excessive speed V00A0EQ ...

Page 23: ...AN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills V00A0QQ ...

Page 24: ... s Guide and the Safety Handbook Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes The ATV could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the ot...

Page 25: ... as described in the Operator s Guide and the Safety Handbook NOTE A special technique is required when braking as you go down a hill Always check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle which would cause the vehicle to lean sharply to one side Go straight down the hill where possible V00...

Page 26: ...tered the turning technique as described in the Operator s Guide and the Safety Handbook on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described in the Operator s Guide and the Safety Handbook Avoid hills with excessively slippery or loose surfaces Shift your weight to...

Page 27: ...ed Keep weight uphill Apply the brakes Lock parking device after you are stopped If you begin rolling backwards Keep weight uphill Never apply the rear brake while rolling backwards Apply the front brake gradually When fully stopped apply rear brake as well and lock parking device Dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and remount following the procedur...

Page 28: ...sion Could cause the ATV to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you go over obstacles always follow proper procedures as de scribed in the Operator s Guide and the Safety Handbook V00A0JQ ...

Page 29: ...raction unexpectedly which may cause the ATV to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cau tious in order to reduce the chance of skidding or sliding out of control V00A0KQ ...

Page 30: ...hich could lead to an accident HOW TO AVOID THE HAZARD Never operate this ATV in fast flowing water or in water deeper than that specified in the Operator s Guide and the Safety Handbook Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the pads V00A0LQ ...

Page 31: ...n reverse WHAT CAN HAPPEN You could hit an obstacle or person behind you resulting in serious injury HOW TO AVOID THE HAZARD When you select reverse gear make sure there are no obstacles or people behind you When it is safe to proceed go slowly V00A0MQ ...

Page 32: ...this ATV or operation of this ATV with improper or uneven tire pressure may cause loss of control and increases the risk of an accident HOW TO AVOID THE HAZARD Always use the size and type tires specified in the Operator s Guide for this vehicle Always maintain proper tire pressure as described in the Operator s Guide and the Safety Handbook V00A0OQ ...

Page 33: ...e situations could lead to an ac cident HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or use of accesso ries All parts and accessories added to this vehicle should be genuine Bombardier or equivalent components designed for use on this ATV and should be installed and used according to instructions If you have ques tions consult an authorized Bombardier ATV dealer V00A...

Page 34: ...er exceed the stated load capacity for this ATV Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater dis tance for braking Always follow the instructions in the Operator s Guide and the Safety Handbook for carrying cargo or pulling a trailer WARNING Indicates a potential hazard that could result in serious injury or death V0...

Page 35: ...ne BOMBARDIER part found defective in material and or workmanship under normal use maintenance and service with a genuine BOMBARDIER part without charge for parts and labor at any authorized BOMBARDIER ATV dealer during the Warranty Coverage Period 3 CONDITION TO HAVE WARRANTY WORK VALIDATED The customer must notify an authorized BOMBARDIER ATV dealer within two 2 days of the appearance of a defec...

Page 36: ...dify this warranty at any time being understood that such modification will not alter the warranty conditions applicable to the BOMBAR DIER ATV sold while this warranty is in effect 6 TRANSFER If the customer sells the ATV guaranteed under the present he shall assign and transfer this warranty which shall be valid for the rest of the relevant PERIOD as defined in section 1 hereinabove to the new c...

Page 37: ...d maintenance of my vehicle A In the Operator s Guide provided with the vehicle at the time of delivery Q Will the entire warranty be voided or cancelled if I do not operate or maintain my new vehicle exactly as specified in the Operator s Guide A The warranty of the new vehicle cannot be or if predelivered by an authorized Bombardier ATV dealer However if a partic ular failure is caused by operat...

Page 38: ...and goodwill of the owners of Bombardier products are of primary concern to your ATV dealer and Bombardier Inc Normally any prob lems that arise in connection with the sales transaction or the operation of your vehicle will be handled by your Dealer s Sales or Service Departments It is recognized however that despite the best intentions of everyone con cerned misunderstandings will sometimes occur...

Page 39: ...37 LOCATION OF THE IMPORTANT LABELS The following labels are on your ATV If missing or damaged they can be replaced free of charge See an authorized Bombardier ATV dealer 4 3 2 1 5 6 V01A0OL 7 8 9 10 11 ...

Page 40: ...38 Label 1 Label 2 Label 3 Label 4 Label 5 Label 6 Label 7 V01M01Z V01M02Z V01M03Z V01M04Z V01M050 V01M06Z V01M07Z ...

Page 41: ...39 Label 8 Label 9 Label 10 Label 11 V01M08Z V01M09Z V01M050 V01M0BZ ...

Page 42: ...rized Bombardier ATV dealer to complete warranty claims properly No warranty will be allowed by Bom bardier Inc if the engine identification number EIN or vehicle identification number VIN is removed or mutilated in any way We strongly recommend that you take note of all the serial num bers on your vehicle and supply them to your insurance company Engine and Vehicle Identification Number Location ...

Page 43: ...41 CONTROLS INSTRUMENTS EQUIPMENTS 13 14 6 8 5 7 9 9 11 10 12 1 19 2 4 3 22 V01L1WL ...

Page 44: ...42 V01L1YL 21 17 15 18 26 20 25 21 23 24 16 ...

Page 45: ...ondition of the terrain The front brake will have also an effect on rear wheels through the drive train See the note at Rear Brake Lever be low for additional information 1 Brake lever 2 To apply brake 3 Rear Brake Lever Located on the left side of handlebar When compressed the brake is ap plied When released it should auto matically return to its original position Braking effect is proportional t...

Page 46: ... re lease parking device before riding 5 Transmission Lever Located on the left side of steering col umn A 5 position lever P R N H and L To change the transmission position completely stop vehicle then move le ver to the desired position while pull ing lever upward Do not force lever If unable to shift gently apply throttle to move ATV and try again 1 Transmission lever 2 To change position WARNI...

Page 47: ...low for gear shifting The gear position is displayed with in dicator lights Refer to Electric Gear Shift Button below 6 Electric Gear Shift Button Located on left side of handlebar When pressing on the upper face it shifts the transmission to the next higher gear When pressing on the lower face it shifts the transmission to the next low er gear 1 Gear shift button 2 Press here to upshift 3 Press h...

Page 48: ...lar malfunction of the transmission or the electrical system See an authorized Bombardier ATV dealer as soon as pos sible Gear Position Display Located on left side of cluster It lights up to indicate the gear position when ever the ignition switch is turned on when the transmission lever is NOT in PARK or in NEUTRAL position either engine running or not If all lights flash while shifting gear it ...

Page 49: ... continuously on it indicates a low oil pressure con dition of the engine When flashing it indicates the engine is overheating This light turns on when the ignition switch is turned on and remains on un til engine is running CAUTION If the light does not turn off right after engine starting stop engine See an authorized Bombar dier ATV dealer Do not use the vehi cle until repaired If engine overhe...

Page 50: ...ress and hold to reset while in trip meter selec tion 11 Ignition Switch Located at bottom of cluster Key operated 3 position switch OFF ON with lights and ON without lights 1 Ignition switch Insert key in switch and turn to the de sired position To remove key turn key to OFF then pull it out The ON with lights position turns on all lights with either the engine running or not The headlights autom...

Page 51: ...nd 2 will be used depending on the temperature Position 2 applies more choke for low est temperature 13 Fuel Tank Cap Unscrew counterclockwise and remove cap to allow fuel tank filling then fully tighten clockwise 14 Fuel Gauge Located under cluster the gauge shows an approximate amount of the fuel in tank A Empty B 1 4 C 1 2 D 3 4 E Full V01I0AZ 1 V01I0BY 1 V01I0CY 1 WARNING Never use an open fla...

Page 52: ...ter re fuelling CAUTION Improper opening of fuel valve will restrict the flow of fuel Make sure valve is fully opened while running 16 Rear Brake Pedal Located on the right footpeg When pressed down the brake is applied When released it should return to its original position Braking effect is pro portional to the force applied on the le ver and to the type and condition of the terrain NOTE The bra...

Page 53: ...l plug when finished 1 Removing cover 2 Tool box It also contains the Operator s Guide and Safety Handbook that should be kept in a waterproof bag and remain with the vehicle at all times Tool Box Located in storage compartment The tool box contains tools for basic main tenance the Operator s Guide and the Safety Handbook V01L06Y 1 V01K01Z 1 WARNING Never leave any heavy or loose breakable objects...

Page 54: ...i tion firmly push seat down to latch 1 U shaped bracket 2 Rollers 21 Front Rear Cargo Racks Located on top of chassis at front and rear Convenient racks to carry gear Refer to SPECIFICATIONS for carrying loads and cargo weight distribution recommendations 22 Air Duct Located on rear fenders They force the flow of air to cool radiator CAUTION Do not place anything over air intake ducts V01L0AY 2 1...

Page 55: ...nel It pro vides access to the radiator filling neck Pull the protector cap to give access to the radiator cap When finished prop erly reinstall radiator cap then protec tor cap 1 Protector cap 2 Radiator cap 25 12 Volt Power Outlet It is located on left side of cluster Convenient for handheld spotlight or other portable equipment Remove cap to use Always reinstallpro tective cap after use to prot...

Page 56: ... An auxiliary supply is available to con nect additional accessories through a connector at the rear of vehicle See an authorized Bombardier ATV dealer for more details 26 Fuses The electrical system is protected with fuses Refer to MAINTENANCE for de tails ...

Page 57: ...ne Oil must be added to engine base only Fuel Level Engine Transmission Oil Recommended Oil Always use 4 stroke mineral based engine oil that meets or exceeds the requirements for API service classifi cation SH or SJ Always check the API service label on the oil container to be sure it includes the letters SH or SJ Only use high quality high detergent oil NOTE The same oil lubricates both engine a...

Page 58: ...al use Other viscosity should be used if the average temperature is outside the range of the recommended oil See chart below SAE 5W30 SAE 10W30 SAE 10W40 SAE 15W40 SAE 15W50 SAE 20W50 C F 60 50 40 30 20 10 10 20 30 0 140 120 100 80 60 40 20 0 20 V01A0VL ...

Page 59: ...d be between lower and upper marks 4 Add oil up to upper mark if required 5 To add oil remove seat then unscrew filler cap Use a funnel to avoid spill age Do not overfill 6 Properly reseat dipstick reinstall and tighten filler cap then reinstall seat Engine Coolant Recommended Coolant Always use ethylene glycol antifreeze containing corrosion inhibitors specifi cally for internal combustion alumin...

Page 60: ...yn thetic oil Fluid Level With vehicle on a level surface check brake fluid in reservoir for proper level It should be above MIN mark Add fluid as required Do not overfill Clean filler cap before removing CAUTION Use only DOT 4 brake flu id from a sealed container NOTE A low level may indicate leaks or worn brake pads See an authorized Bombardier ATV dealer Front Brake Fluid Reservoir Turn steerin...

Page 61: ...y retighten caps Installation Reinstall battery in vehicle Fasten bat tery and make sure to reinstall the vent tube NOTE Place the positive RED cable between holding straps and battery 1 Cable between battery and strap WARNING Always respect this order for dis assembly disconnect BLACK negative cable first Electrolyte or fuel vapors can be present in en gine compartment and a spark may ignite them...

Page 62: ... in Continued wide open throttle acceler ations prolonged cruising speeds and engine overheating are detrimental during the break in period 10 Hour Inspection As with any precision piece of me chanical equipment we suggest that after the first 10 hours or 30 days after the purchase whichever comes first your vehicle be inspected by an autho rized Bombardier ATV dealer This in spection will give yo...

Page 63: ...e is in fully open po sition ON Clean headlights and taillight Ensure front storage cover com partment is properly latched Ensure seat is properly latched If you transport cargo respect load capacity Ensure cargo is properly secured to the racks If you are pulling a trailer or other equipment ensure it respects the tongue capacity and towing capaci ty Ensure trailer is properly secured to hitch Lo...

Page 64: ...gine starts CAUTION Do not hold start stop button more than 30 seconds A rest period should be observed between the cranking cycles to let starter cool down Pay attention not to discharge battery Release start stop button immediately when engine has started After a few minutes move the lever to position 1 1 Position 1 NOTE Overusing choke may flood en gine and make it hard to start Refer to SPECIA...

Page 65: ...ar Release brakes CAUTION Make sure parking de vice is fully disengaged before oper ating the ATV Gradually press the throttle lever to in crease engine speed and thus engag ing the centrifugal clutch When vehicle speed increases slight ly release throttle lever while pressing the electric gear shift button to upshift one gear then release button and press throttle lever again to continue the acce...

Page 66: ... of the tool to push the park pin downward to re lease the transmission lever hole WHILE moving the transmission le ver away the park position See il lustrations 1 Use the special tool 2 Pin Re store the special tool in the tool box Release the parking device Flooded Engine When the engine does not start after several attempts the engine may be fuel flooded Proceed as follows Turn ignition switch ...

Page 67: ...mbardier ATV dealer as soon as possible Post Operation Care When vehicle is used in salt water en vironment beach area launching loading boats etc rinsing the vehicle with fresh water is necessary to pre serve vehicle and its components Me tallic parts lubrication is highly recom mended Use BOMBARDIER LUBE This must be performed at the end of each operating day When vehicle is operated in muddy co...

Page 68: ... 2nd or 3rd gear is recom mended Remove the special tool Close the tab of the tool Replace tool and screw driver in tool box Replace seat Storage and Preseason Preparation When a vehicle is not in use for more than one month proper storage is a necessity See an authorized Bombardier ATV dealer for proper procedures When using your ATV after storage a preparation is required See an autho rized Bomb...

Page 69: ...CV valve inspection DEALER FUEL SYSTEM Air filter cleaning draining CUSTOMER Air filter and foam replacement CUSTOMER Fuel lines and connections DEALER Fuel tank strainer replacement DEALER Carburetor adjustment DEALER ELECTRICAL Spark plugs inspection replacement DEALER Battery electrolyte level and vent condition CUSTOMER Battery connections and vent condition DEALER Wiring harnesses cables and ...

Page 70: ...ering system mechanism DEALER Tie rod ends DEALER Tire pressure CUSTOMER Wheel mount tightness and stud lubrication CUSTOMER Wear and condition of tires CUSTOMER Front wheel alignment and steering adjustment DEALER SUSPENSION Swing arm condition DEALER Shock absorber condition DEALER BRAKE Brake fluid level front rear CUSTOMER Brake fluid replacement front rear DEALER Brake cable condition DEALER ...

Page 71: ...Carefully unscrew oil filter and as soon as it can be removed from the engine turn it upright Discard filter NOTE Be sure that the old filter O ring is removed CAUTION Only use Bombardier high pressure filter or suitable equivalent The Bombardier filter is specifically designed for this engine This filter does not operate at the same pres sure as other brands Using a non recommended filter may cau...

Page 72: ...mission NOTE Valve adjustment is not required on this engine Periodically check the engine the radi ator area and the air ducts for cleanli ness Ensure air ducts are unobstruct ed to allow air flow going to the radiator An access hole is available to inspect the radiator condition and to give ac cess for cleaning Remove seat Push on the center of the access plug while pulling on the edge and remov...

Page 73: ...s 3 Clamp NOTE If vehicle is used in dusty area inspect more frequently than specified in maintenance chart If water deposits are found squeeze and remove the clamps Pull drain tubes out CAUTION Do not start engine when water is found in the drain tubes When water deposits are found the air filter must be inspected dried replaced depending on its condition Remove air filter as explained below Air ...

Page 74: ...ponent in the air box Al ways use genuine parts when replac ing air filter and foam The engine carburetion is calibrated to operate specifically with these components Otherwise engine performance deg radation or damage can occur NOTE Slight dust may be cleaned us ing a low pressure airgun Blow com pressed air backward of operating air flow Properly reinstall removed parts in the reverse order of t...

Page 75: ...s 4 Fan 5 MPEM Multi Purpose Electronic Module 6 Charging system Bulb Replacement Always check light operation after re placement Headlights Remove sealed beam 1 Remove screws and lift up the sealed beam cover Properly reinstall removed parts in the reverse order of their removal Adjust beam aiming as follows Turn knobs to adjust beam height and side orientation to your convenience Adjust both hea...

Page 76: ... light cluster see an authorized Bombardier ATV dealer for replacement of the light cluster Speedometer Bulbs Each bulb can be replaced individually Proceed as follows Remove the screw on each side of the steering cover Remove the choke knob lever 1 One screw on each side 2 Remove the choke knob lever Pull up the steering cover Remove the two nuts under speedom eter and unplug the connector 1 Remo...

Page 77: ...tector Inspection Visually inspect drive shaft protectors and boot conditions Check protectors for damage or rubbing against shafts Check boots for cracks tears leaking grease etc Repair or replace damaged parts as necessary 1 Drive shaft protector 2 Drive shaft boots Tires Wheels Tire Pressure V01I0EY 1 2 V01I0DY 1 WARNING Tire pressure greatly affects vehi cle handling and stability Under pressu...

Page 78: ... and wear Re place if necessary Do not make a tire rotation The front and rear tires have a different size The tires are directional and their rotation must be kept in a specific direction for proper operation Wheel Removal Loosen nuts then lift vehicle Place a support under vehicle as shown Re move nuts then remove wheel At installation it is recommended to apply anti seize lubricant on threads G...

Page 79: ...urn the adjusting cams counterclock wise for a light load and a smooth road condition 1 Adjusting cams 2 Smooth adjustment 3 Hard adjustment Body Frame Engine Compartment Check engine compartment for any damage and leaks Ensure all hose clamps are properly secured and no hose is cracked kinked or otherwise damaged Inspect muffler battery and reservoir fastening devices Check electrical con nection...

Page 80: ...r See an autho rized Bombardier ATV dealer for parts replacement if damaged Front Storage Compartment Latch Check latch condition See an autho rized Bombardier ATV dealer for parts replacement if damaged Vehicle Cleaning and Protection Painted parts which are damaged should be properly repainted to prevent rust When required wash the body with hot water and soap only use mild de tergent Apply non ...

Page 81: ...ng the vehicle Safely reduce speed according to terrain conditions when carrying cargo or pulling a trailer Allow greater distance for breaking Always secure cargo as low as possible on the rack s to reduce the effect of a higher cen ter of gravity Failure to follow the recommendations here could cause changes in vehicle han dling which could lead to an acci dent resulting in severe injuries inclu...

Page 82: ... PARK position and set the parking device Secure the vehicle to front by the front bumper and rear by the frame CAUTION Attaching vehicle at oth er locations may damage the vehi cle WARNING Do not tow this vehicle behind a car or other vehicle V01A09Y ...

Page 83: ...ES A failure of the fuel pump or carburetor may have occurred Contact an authorized Bombardier ATV dealer 5 Spark plug ignition no spark Check ignition fuse condition Remove spark plugs then reconnect to spark plug caps Check that ignition switch is at the ON position Start engine with spark plugs grounded to engine away from spark plug holes If no spark appears replace spark plugs If trouble pers...

Page 84: ...y flashes at idle speed POSSIBLE CAUSES WHAT TO DO 1 Engine idle is set too low Contact an authorized Bombardier ATV dealer SYMPTOM Transmission does not shift smoothly Possible causes What to do 1 Engine transmission oil level is low Refill engine with recommended oil at the proper level 2 Transmission shifting system Try depressing the throttle lever more while shifting 3 Improper oil type Drain...

Page 85: ...ss steel USDA approved Air filter Cleanable synthetic panelette TRANSMISSION Clutch 1 centrifugal and 1 multi disc hydraulicaly controlled Transmission Dual range HI LO with park neutral and reverse 5 speeds Electronically controlled hydraulic shift Limited vehicle reverse speed COOLING Type Liquid cooled Radiator Rear mounted with thermostatic fan CARBURETION Carburetor make and type Mikuni BST34...

Page 86: ...t and auxiliary supply Solenoids no 3 15 A Fan no 4 15 A MPEM Multi Purpose Electronic Module no 5 20 A Charging system no 6 30 A DRIVE TRAIN Front differential Shaft driven single auto lock differential shear pump Rear axle Shaft driven solid axle SUSPENSION Front Type Independent suspension double A arm Travel 178 mm 7 in Rear Type Rigid swing arm Travel 190 5 mm 7 5 in TIRES Pressure Front 48 k...

Page 87: ... Toe in adjustment 0 mm 0 in Ground clearance Front and under engine 244 mm 9 6 in Rear axle 188 mm 7 4 in Weight distribution front rear 49 51 LIQUIDS Oil type engine and transmission SAE 10W40 4 stroke mineral based engine oil API classification SH or SJ Do not use synthetic or synthetic blend oil Coolant Ethyl glycol water mix 60 coolant 40 water Use coolant specifically designed for aluminum e...

Page 88: ...ilo pascal newton meter kilometer per hour SYMBOL m kg N L C kPa N m km h PREFIXES PREFIX kilo centi milli micro SYMBOL k c m µ MEANING one thousand one hundredth of one thousandth of one millionth of VALUE 1000 0 01 0 001 0 000001 CONVERSION FACTORS TO CONVERT in in in in ft oz lb lbf lbf in lbf ft lbf ft PSI imp oz imp oz imp gal imp gal U S oz U S gal MPH Fahrenheit Celsius hp TO mm cm cm cm m ...

Page 89: ..._________ VEHICLE IDENTIFICATION NUMBER V I N ___________________________________ ENGINE IDENTIFICATION NUMBER E I N ___________________________________ IDENTIFICATION NUMBER E I N ___________________________________ Purchase Date year month day Warranty Expiry Date year month day To be completed by the dealer at the time of the sale DEALER IMPRINT AREA ...

Page 90: ...88 ...

Page 91: ...REET APT ______________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE ______________________________________________ COUNTRY NEW ADDRESS ______________________________________________ NAME ______________________________________________ NO STREET APT ______________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE _____________________________________________...

Page 92: ...ry for your own safety even after expiration of the original warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER Recreational Products ATV Warranty Valcourt Quebec Canada J0E 2L0 ...

Page 93: ...REET APT ______________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE ______________________________________________ COUNTRY NEW ADDRESS ______________________________________________ NAME ______________________________________________ NO STREET APT ______________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE _____________________________________________...

Page 94: ...ry for your own safety even after expiration of the original warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER Recreational Products ATV Warranty Valcourt Quebec Canada J0E 2L0 ...

Page 95: ...REET APT ______________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE ______________________________________________ COUNTRY NEW ADDRESS ______________________________________________ NAME ______________________________________________ NO STREET APT ______________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE _____________________________________________...

Page 96: ...ry for your own safety even after expiration of the original warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER Recreational Products ATV Warranty Valcourt Quebec Canada J0E 2L0 ...

Page 97: ...REET APT ______________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE ______________________________________________ COUNTRY NEW ADDRESS ______________________________________________ NAME ______________________________________________ NO STREET APT ______________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE _____________________________________________...

Page 98: ...ry for your own safety even after expiration of the original warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER Recreational Products ATV Warranty Valcourt Quebec Canada J0E 2L0 ...

Page 99: ......

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