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BOMBARDIER 1983 Everest 500, Operator'S Manual, Page: 128 / 161

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BOMBARDIER 1983 Everest 500 Operator'S Manual Download Page 128

V04J0AY

1

1. Grease fittings

Inspection

A-Arms

Check A-arms for cracks, bending or
other damages.

See an authorized

Bombardier ATV dealer as necessary.

Swing Arm

Check swing arm for distortion, cracks
or bending. See an authorized Bom-
bardier ATV dealer if any problem is de-
tected.

Shock Absorbers

Inspect shock absorber for oil leaks
and fasteners for tightness. See an
authorized Bombardier ATV dealer as
necessary.

Adjustment

Rear Shocks

WARNING

Left and right adjusting cams must
always be set at the same posi-
tion. Never adjust one adjusting
cam only. Uneven adjustment can
cause poor handling and loss of
stability, which could lead to an ac-
cident.

Preload Adjustment

Adjust spring preload by turning ad-
justing cam accordingly with the ad-
justing wrench in vehicle tool box.

Turn the adjusting cams clockwise for
a firmer ride and rough road condition
or when carrying cargo or pulling a
trailer.

Turn the adjusting cams counterclock-
wise for a light load and a smooth road
condition.

V01J10Y

1

2

3

TYPICAL

1. Adjusting cams
2. Smooth adjustment
3. Hard adjustment

128

_____________________

Summary of Contents for 1983 Everest 500

Page 1: ......

Page 2: ...r s Guide with the vehicle at all times WARNING Disregarding any of the safety precautions and instructions contained in this Operator s Guide Safety Videocassette and on product labels could cause in...

Page 3: ...scu line is used to denote the masculine or feminine The information and components sys tem descriptions contained in this document are correct at the time of publication Bombardier Recreational Produ...

Page 4: ...with your Vehicle 41 Recreational Riding 41 Environment 42 Design Limitation 42 Off Highway Operation 42 General Operating and Safety Precautions 43 Uphill Driving 43 Downhill Driving 43 Side Hilling...

Page 5: ...Seat Latch 85 21 Cargo Racks 86 22 Air Duct 86 23 Trailer Hitch 86 24 Radiator Cap 86 25 12 Volt Power Outlet 87 26 Fuses 88 27 Winch if so equipped 88 28 Winch Control Switch if so equipped 88 29 Fai...

Page 6: ...5 Hauling a Trailer 106 Transportation 106 MAINTENANCE INFORMATION MAINTENANCE CHART 110 MAINTENANCE 113 Engine Transmission 113 Carburetor 118 Air Intake System 118 Electrical 119 Drive Train 124 Ste...

Page 7: ...t in serious injury or death CAUTION Denotes an instruc tion which if not followed could severely damage vehicle compo nents NOTE Indicates supplementary infor mation needed to fully complete an in st...

Page 8: ...g conditions vary from place to place Each is subject to weather conditions which may radically change from time to time and from season to season Riding on sand is different than riding on snow or th...

Page 9: ...SAFETY INFORMATION ____________ SAFETY INFORMATION ____________ 7...

Page 10: ...vehicle on any public street road or highway even a dirt or gravel one Never take place on this vehicle without wearing an approved hel met that fits properly You should also wear eye protection goggl...

Page 11: ...wards when climbing a hill To avoid stalling use proper gear and maintain a steady speed when climbing a hill If you stall or roll backwards follow the special procedure for braking described in this...

Page 12: ...d be properly distributed and securely attached Reduce speed and follow instruc tions in this manual for carrying cargo or pulling a trailer Allow greater distance for braking FOR MORE INFORMATION ABO...

Page 13: ...ing this vehicle without proper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and...

Page 14: ...severe injury or death of the child Even though a child may be within the age group for which this vehicle is recommended he may not have the skills abilities or judgment needed to operate this vehic...

Page 15: ...balance and control this vehicle Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Never carry passenger Even with a long seat that provides unrestricted...

Page 16: ...ad use only not for use on pavement Paved surfaces may seriously affect handling and control of this vehicle and may cause the vehicle to go out of control HOW TO AVOID THE HAZARD Never operate this v...

Page 17: ...N HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this vehicle on any public street road or highway even a dirt or gravel one In many states or provinces it is illega...

Page 18: ...event of an accident riding without eye protection can result in an accident and increases the chances of a severe injury in the event of an accident riding without protective clothing increases the c...

Page 19: ...HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident or death HOW TO AVOID THE HAZARD Never consume alc...

Page 20: ...CAN HAPPEN Increases your chances of losing control of the vehicle which can result in an accident HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain visibility and op er...

Page 21: ...heelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Do not try to show off _...

Page 22: ...follow the inspection and maintenance procedures and schedules described further in this Operator s Guide WARNING POTENTIAL HAZARD Riding on frozen waterways WHAT CAN HAPPEN Severe injury or death can...

Page 23: ...l the vehicle or could cause you to lose your balance and fall off the vehicle If you remove a foot from the footrests your foot or leg may come into contact with the rear wheels which could injure yo...

Page 24: ...me upon hidden rocks bumps or holes without enough time to react Could result in the vehicle overturning or loss of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unf...

Page 25: ...on or vehicle control which could result in an accident including an overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned and practiced...

Page 26: ...l causing a collision or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Operator s Guide Practice turning at low speeds before attempting to...

Page 27: ...an overturn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abil ities Prac...

Page 28: ...s Guide Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make...

Page 29: ...ibed further in this Operator s Guide NOTE A special technique is required when brak ing as you go down a hill Always check the terrain carefully before you start down any hill Shift your weight backw...

Page 30: ...tered the turning technique as described further in this Operator s Guide on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing th...

Page 31: ...ck parking brake after you are stopped Dismount on uphill side or to a side if pointed straight uphill If you begin rolling backwards Keep your weight uphill Never open the throttle suddenly or make s...

Page 32: ...cause the vehicle to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you go over...

Page 33: ...dly which may cause the vehicle to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces s...

Page 34: ...perate this vehicle in fast flowing water or in water deeper than that specified further in this Operator s Guide Check water depth and current before you attempt to cross any water Wa ter should not...

Page 35: ...You could hit an obstacle or person behind the vehicle resulting in serious injury HOW TO AVOID THE HAZARD When you select reverse gear make sure there are no obstacles or people behind the vehicle Wh...

Page 36: ...ration of this vehicle with im proper or uneven tire pressure may cause loss of control and increases the risk of an accident HOW TO AVOID THE HAZARD Always use the size and type of tires specified fu...

Page 37: ...d to an acci dent HOW TO AVOID THE HAZARD Never modify this vehicle through improper installation or use of acces sories All parts and accessories added to this vehicle should be approved by BRP and s...

Page 38: ...xceed the stated load capacity for this vehicle including operator and passenger as well as other loads and added accessories Cargo should be properly distributed and securely attached Reduce speed wh...

Page 39: ...APPEN This can cause serious injury or death HOW TO AVOID THE HAZARD Never transport inflammable or dangerous material While reading this Operator s Guide remember that WARNING Indicates a potential h...

Page 40: ...isks and operate a vehicle safely Persons with cognitive or physical impairments or who are high risk takers have an increased exposure to overturns or collisions which may result in injury includ ing...

Page 41: ...on i Check fuel oil and coolant levels j Check for oil leaks on the en gine transmission and drive train components k Ensure fuel valve is in fully open position ON l Clean headlamps and taillight m E...

Page 42: ...you may encounter en route Operator must never wear loose clothing such as a scarf that may get entangled in the vehicle or on tree branches and shrubs Depending on conditions antifogging goggles or s...

Page 43: ...to skid or slide When stopped or parked block the vehicle and trailer wheels from possible movement Always make sure load is evenly distributed on the trailer Use caution when disconnecting a loaded t...

Page 44: ...ehicle If you encounter animals on the trail stop and observe quietly and with caution It will be one of the better memories of your life Observe the rule what you take in carry out Do not litter Do n...

Page 45: ...specially im portant when parking on a slope On very steep inclines or if the vehicle is car rying cargo the wheels should be blocked using rocks or bricks Remember to turn the fuel valve to the close...

Page 46: ...ns may result in injury Apply only enough throttle to proceed safely Statistics show that high speed turns usually result in mishaps and injury Always remember that this vehicle is heavy Its pure weig...

Page 47: ...cle Riding on roads or soft shoulders may confuse other road users especially if your lights are on If you have to cross a road the lead driver should get off his vehicle then ob serve and give direct...

Page 48: ...ubt do not attempt to cross Ice will also affect the control of vehicle Slow down and do not gun the throttle This will only result in spinning of the tires and possible tipover of the vehicle Avoid r...

Page 49: ...rection of the skid until you regain control Never jam the brakes and lock the wheels Respect and follow all posted trail signs They are there to help you and others Obstacles in the trail should be t...

Page 50: ...y the brake being careful not to slide Dismount then use the U turn or K turn while walking back next to the vehicle on the up hill side and with a hand on the brake lever slowly back the rear of the...

Page 51: ...eep your body weight rearwards Apply the brake gradually to prevent skidding Do not coast down the slope using solely engine compression or in neutral gear V00A0YL ____________ SAFETY INFORMATION ____...

Page 52: ...be avoided wherever possible If it is necessary to do so however it is important that you ALWAYS keep your body weight on the upside of the slope and be prepared to dismount on that side should the v...

Page 53: ...is Op erator s Guide It provides valuable advice on how to properly take care of your vehicle If further assistance is required your authorized Bombardier ATV dealer is always willing to help Modifica...

Page 54: ...off or becomes hard to read please contact an authorized Bombardier ATV dealer for replacements Any person who rides this vehicle should read and understand this information before riding 704900928 wi...

Page 55: ...be replaced free of charge See an authorized Bombardier ATV dealer NOTE The following illustrations used in this Operator s Guide are a general representation only Your model may differ Traxter 5 SPE...

Page 56: ...Traxter XL V03M0QL 2 16 15 1 12 16 15 5 3 6 14 4 7 3 17 18 54 ___________ SAFETY INFORMATION ___________...

Page 57: ...Traxter CVT V04A1AL 18 9 7 4 6 3 5 6 8 1 11 10 2 17 ____________ SAFETY INFORMATION ___________ 55...

Page 58: ...Label 1 V01M01Z Label 2 V01M02Z Label 3 V01M09Z Label 4 V00M04Y Label 5 V00M05Y Label 6 V00M06Y 56 ___________ SAFETY INFORMATION ___________...

Page 59: ...S EXCEPT XL MODELS V00M08Y TRAXTER XL Label 8 V01M04Z TRAXTER SERIES EXCEPT XL MODELS Label 9 V01M07Z TRAXTER SERIES EXCEPT XL MODELS Label 10 V01M03Z TRAXTER SERIES EXCEPT XL MODELS ____________ SAFE...

Page 60: ...1 V04M08Y TRAXTER CVT Label 12 V03M0HY TRAXTER XL Label 13 V03M0IY TRAXTER XL Label 14 V03M0JY TRAXTER XL Label 15 V03M0KY TRAXTER XL Label 16 V03M0LY TRAXTER XL 58 ___________ SAFETY INFORMATION ____...

Page 61: ...17 V00M0AY ALL MODELS EXCEPT THOSE SOLD IN CANADA AND IN USA Label 18 4982 497 70cc V00M09Y TRAXTER SERIES EXCEPT CVT MODELS 4983 498 0cc V03M0MY TRAXTER CVT ____________ SAFETY INFORMATION _________...

Page 62: ...VEHICLE INFORMATION _____________________ 61...

Page 63: ...dealer to complete war ranty claims properly No warranty will be allowed by BRP if the engine identifica tion number EIN or vehicle identification number VIN is removed or mutilated in any way We str...

Page 64: ...Traxter 5 SPEED except XL models V01A5YL 1 2 3 TYPICAL 1 EIN Engine Identification Number 2 VIN Vehicle Identification Number 3 Model _____________________ 63...

Page 65: ...mber 3 Model Compliance Label This label indicates vehicle s conformity in many countries LABEL LOCATION Traxter 5 SPEED Under seat on the RH upper bar of frame Traxter CVT Under seat on the LH upper...

Page 66: ...uctions supplied A noncompliance Red Label as well as a Green Label is obtained annually during California Vehicle registration The appropriate label is denoted by the vehicle identification number in...

Page 67: ...LS INSTRUMENTS EQUIPMENT NOTE Some controls instruments equipment are optional on some models Traxter CVT V04A1GL 8 4 6 3 21 2 1 12 5 13 25 9 21 24 26 22 17 14 11 18 19 21 27 29 28 66 ________________...

Page 68: ...V04A1IL 17 15 5 20 21 11 18 21 23 24 26 6 28 2 21 _____________________ 67...

Page 69: ...Traxter 5 SPEED V01A61L 25 8 7 4 6 13 9 10 12 2 3 15 17 20 21 22 11 18 19 27 29 1 5 68 ______________________...

Page 70: ...V01A62L 1 28 21 24 22 26 11 5 21 2 24 23 28 16 17 14 6 _____________________ 69...

Page 71: ...V03A0JL 32 30 17 15 70 ______________________...

Page 72: ...3 TYPICAL 1 Throttle lever 2 To accelerate 3 To decelerate 2 Front Brake Lever All Models Located on the right side of handle bar When compressed the brake is applied When released it should au tomat...

Page 73: ...icle is not in operation WARNING Always use the brake lever lock and engage the PARK position on the transmission lever when the vehicle is not in operation WARNING Make sure brake lever lock is fully...

Page 74: ...completely stop vehicle then move lever to the desired position while pulling lever upward Do not force lever If unable to shift rock the vehi cle back and forth to move the vehicle and try again V01...

Page 75: ...move slowly with the maximum traction and power CAUTION Use the low speed range to pull any load or to climb a steep slope 6 Multi Function Switch Traxter CVT The multi function switch is located on...

Page 76: ...switch To stop engine fully release throttle lever then use the engine stop switch Start Button Located above the engine stop switch V04A1LZ 1 1 Start button To start engine place the engine stop swi...

Page 77: ...ssing on the lower face it shifts the transmis sion to the next lower gear V01I1UY 2 1 3 1 Gear shift button 2 Press here to upshift 3 Press here to downshift The lower the gear the slower the ve hicl...

Page 78: ...owever if the vehicle is used in severe conditions it is highly recom mended to use the manual mode use the gear shift button Start Stop Switch Located on top of the multi function switch Dual functio...

Page 79: ...ting is not com pleted yet Simply wait until the shift ing completes or retry the shift with the gear shift button If all lights flash continuously it in dicates a damaged sensor gearbox Although the...

Page 80: ...d to establish a fuel tank range or distance between 2 way points for distance Push and HOLD display selection but ton for 2 seconds to reset the trip me ter Hourmeter The hourmeter records engine run...

Page 81: ...position 9 Ignition Switch Located at bottom of cluster Key operated 3 position switch OFF ON with lights and ON without lights V04A1MY 1 TRAXTER CVT 1 Ignition switch V01A68Y 1 TRAXTER 5 SPEED 1 Ign...

Page 82: ...CHOKE KNOB LEVER IN THE OFF POSITION The full choke position is used for lower temperature fully extended V01A6AY CHOKE LEVER IN THE FULL CHOKE POSITION The other positions between OFF and FULL positi...

Page 83: ...mperature increases fuel ex pands and may overflow Always wipe off any fuel spillage from the vehicle 13 Fuel Gauge Located under cluster the gauge shows an approximate amount of the fuel in tank V04F...

Page 84: ...ased it should return to its original position Braking effect is proportional to the force applied on the pedal and to the type and condition of the terrain NOTE The brake will have also an ef fect on...

Page 85: ...lways engage the PARK position on the transmission lever before opening cover Never leave any heavy or loose breakable objects in the stor age basket Always latch cover be fore riding If storage cover...

Page 86: ...until you can release the front retaining devices then completely re move seat XL Models Push latch backwards while gently lift ing rear of seat Continue lifting move ment until you can release the f...

Page 87: ...commendations 22 Air Duct Traxter Series except XL Models Located on rear fenders They force the flow of air to cool radiator and sup ply air inside air box CAUTION Do not place anything over air inta...

Page 88: ...cargo box Lift cargo box to gain access to the radiator cap Then properly reinstall radiator cap and latch the cargo box properly V03C02Y 1 1 Radiator cap 25 12 Volt Power Outlet It is located beside...

Page 89: ...on switch V04A15Y 2 1 1 In 2 Out To take out wire rope from winch press the left side of switch To get wire rope into the winch press the right side of switch Refer to ATV Winch Operator s Man ual for...

Page 90: ...OCEDURE 1 Lift up gate 2 Lower gate To close gate raise and lift up gate Then insert gate locks into lock grooves Install latches V03L05Y 1 2 CLOSING PROCEDURE 1 Raise gate 2 Lower gate 32 Lateral Com...

Page 91: ...AUTION Never mix oil with fuel This ATV has a 4 stroke engine Oil must be added to engine base only Fuel Level WARNING Always stop engine before refu eling Open cap slowly If a dif ferential pressure...

Page 92: ...PEED Other viscosity should be used if the average temperature is outside the range of the recommended oil See chart below V01A38Y BOMBARDIER SYNTHETIC OIL 5W40 P N 293 600 039 SAE 10W30 SAE 10W40 SAE...

Page 93: ...filler cap Traxter 5 SPEED Add a small amount of oil and recheck oil level Repeat until oil level reaches the dipstick s upper mark Do not overfill NOTE Use a funnel to avoid spillage Properly reinsta...

Page 94: ...to avoid potential burns do not remove the radiator cap if the engine is hot NOTE A cooling system that fre quently requires coolant is the indica tion of leaks or engine problems See an authorized B...

Page 95: ...ardier ATV dealer Front Brake Fluid Reservoir Turn steering in the straight ahead po sition to ensure reservoir is level Check the brake fluid level the reser voir is full when the fluid reaches of th...

Page 96: ...evel surface Check electrolyte level by the rear left inner fender Use a flashlight if neces sary Do not use an open flame The electrolyte should be between lower and upper marks If level is low remov...

Page 97: ...es a break in period of 50 km 30 miles Avoid strong ac celeration deceleration pulling a load or high speed cruising 10 Hour Inspection As with any precision piece of me chanical equipment we suggest...

Page 98: ...ver is work ing then reset in PARK position Check fuel oil and coolant levels Check for oil leaks on the en gine transmission and drive train components Ensure fuel valve is in fully open position ON...

Page 99: ...r 5 SPEED The engine can be started in any gear from 1 to 5 To start engine insert key in ignition switch and turn to ON then press the start stop switch Initial Cold Starting Insert key in ignition s...

Page 100: ...the choke lever to OFF and release brakes V04I0EZ 1 TRAXTER CVT 1 OFF position V01A69Z 1 TRAXTER 5 SPEED 1 OFF position Warm Engine Starting Start the engine as explained above but without the choke I...

Page 101: ...h Shifting the Transmission Let engine idle to warm up Apply brakes and select the desired gear range H L NOTE The brake must be applied when the transmission lever is en gaged in the park position Sh...

Page 102: ...d See the ATV winch operator s manual This manual should be kept in the tool box and remain in the vehicle at all time Dumping the Cargo Box XL models Select a level ground to dump the load of cargo b...

Page 103: ...ins See MAINTENANCE section WARNING The radiator can be very hot wear gloves before touching radiator Reduce vehicle speed but try to keep vehicle moving to supply air to radia tor If engine is still...

Page 104: ...ar change when the vehicle is not in mo tion You set the desired gear once then go back home while the trans mission remains in this gear No gear change can take place since the shift ing system is no...

Page 105: ...e and Preseason Preparation WARNING Have an authorized Bombardier ATV dealer inspect fuel system integrity as specified in MAINTE NANCE CHART When a vehicle is not in use for more than one month prope...

Page 106: ...hicle Safely reduce speed when carrying cargo or pulling a trailer Allow greater distance for break ing Always secure cargo as low as possible on the rack s to re duce the effect of a higher cen ter...

Page 107: ...when you haul a trailer or another equipment with an heavy charge Transportation When transporting a vehicle secure vehicle to trailer or in pickup box with suitable tie downs Using ordinary ropes is...

Page 108: ...ont Location V00A15Y TYPICAL Rear Location Traxter Series except XL Models V01A3MY XL Models V03L0GY WARNING Do not tow this vehicle behind a car or other vehicle Use a trailer _____________________ 1...

Page 109: ...MAINTENANCE INFORMATION _____________________ 109...

Page 110: ...er 2 R R Customer Engine transmission oil strainer C Customer Engine mounting fasteners I I Dealer Exhaust system I I Dealer Spark arrester C Customer Condition of seals I I Dealer Coolant 2 I 3 R Cus...

Page 111: ...ndition of lighting system HI LO intensity brake light headlamp aiming etc 2 I I Customer Winch connections Refer to ATV Winch Operator s Manual Customer DRIVE TRAIN Drive shaft boot and protector 2 I...

Page 112: ...ustomer Frame I Dealer Hitch trailer ball condition if installed EVERY RIDE Customer Chassis Fasteners I Customer Seat fasteners EVERY RIDE Customer Front storage compartment cover latches 2 EVERY RID...

Page 113: ...he following covers the maintenance items that can be performed by the customer if desired Other items found in maintenance chart must be performed by an authorized Bom bardier ATV dealer NOTE Among o...

Page 114: ...ew oil filter and as soon as it can be removed from the engine turn it upright Discard filter NOTE Be sure that the old filter O ring is removed CAUTION Only use Bombardier high pressure filter or sui...

Page 115: ...few min utes Ensure oil filter area and drain plug areas are not leaking Stop engine Wait a while to allow oil to flow down to crankcase then check oil level Refill as necessary Dispose of oil as per...

Page 116: ...hose pincher Complete the radiator filling Check the level in the coolant reservoir and refill if necessary Run engine at idle with the radiator cap off Slowly add additional coolant if necessary At t...

Page 117: ...CVT 1 Clean out plug 2 Muffler 1 2 V01C05Y TYPICAL TRAXTER 5 SPEED 1 Clean out plug 2 Muffler Block the end of muffler with a shop rag and start engine Momentarily increase engine RPM several times to...

Page 118: ...ol down before cleaning CAUTION Be careful not to dam age the radiator fins when clean ing Do not use any object tool that could damage the fins The fins are purposely thin parts to allow effi cient c...

Page 119: ...TYPICAL 1 Release clamps 2 Lift to remove Loosen clamp and remove air filter 1 V01F1LY 2 1 Clamp 2 Air filter Pour air filter cleaning solution P N 219 700 341 or an equivalent into a bucket Put the...

Page 120: ...y electrolyte spillage oc cur immediately wash off with a solution of baking soda and water Cleaning Clean battery battery casing cables and battery posts using a solution of baking soda and water Rem...

Page 121: ...ttery V01G13Y 2 1 TRAXTER 5 SPEED 1 Battery 2 Fuse holder Fuses are identified by a number lo cated beside the fuse V00G01Y TRAXTER CVT 1 Spare 2 Spare 3 Accessories power outlet and auxiliary supply...

Page 122: ...or tion of an halogen bulb with bare fingers it shortens its operating life If glass is touched clean it with iso propyl alcohol which will not leave a film on the bulb Unplug connector from headlamp...

Page 123: ...se to unlock it Pull the socket out of aux iliary headlamp housing and remove bulb Install a new bulb and the socket into housing It is important to place the socket connector downwards Reinstall all...

Page 124: ...tiseize lubricant on studs to ease further removal This is particularly important when vehicle is used in salt water environment or in mud Remove one nut at a time lu bricate then retorque Wheel Beari...

Page 125: ...363 kg 800 lb MIN 45 kPa 6 5 PSI 45 kPa 6 5 PSI Although the tires are specifically de signed for off road use a flat may still occur Therefore it is recommended to carry a tire pump and a repair kit...

Page 126: ...ousing V07I0FY 1 1 Remove these screws Separate the housing Slide rubber protector back to expose throttle ca ble adjuster Unscrew the locking nut of the cable adjuster then screw in the adjuster to r...

Page 127: ...turn the adjuster to obtain correct throttle lever free play NOTE Measure throttle free play at the tip of throttle lever Tighten lock nut and reinstall protector V01I1VY 1 A 1 Throttle lever A 3 to...

Page 128: ...Left and right adjusting cams must always be set at the same posi tion Never adjust one adjusting cam only Uneven adjustment can cause poor handling and loss of stability which could lead to an ac cid...

Page 129: ...lock screw nut and spring Remove cable from hand lever To ease this operation apply a force on the brake pedal to loosen the cable Put the cable luber P N 529 035 738 on the cable Insert the needle o...

Page 130: ...should be properly repainted to pre vent rust When required wash the body with hot water and soap only use mild de tergent Apply nonabrasive wax CAUTION Never clean plastic parts with strong detergent...

Page 131: ...dure particularly use of the choke NOTE On Traxter 5 SPEED below 15 C 5 F the use of fuel primer op tional is required Also it is recommended to add gas line antifreeze 3 Flooded engine spark plug s w...

Page 132: ...ists contact an authorized Bombardier ATV dealer 5 Air filter box plugged or dirty Check air filter and clean if necessary Check deposits in air box drain Check the position of the air intake tube rei...

Page 133: ...not shift smoothly 1 Engine transmission oil level is low Refill engine with recommended oil at the proper level 2 Transmission shifting system Try depressing the throttle lever more while shifting 3...

Page 134: ...h properly 1 Debris in locking mechanism Remove debris clean locking mechanism and close cargo box 2 Debris or object underneath cargo box Remove any object or debris underneath cargo box and close it...

Page 135: ...sump with replaceable oil filter lubrication of engine and transmission simultaneously Decompressor Automatic Exhaust system Nelson stainless steel spark arrestor USDA Forest Service approved Air fil...

Page 136: ...in Number of spark plug 1 Type Electrolyte type battery Battery Volt 12 volts 19 Ah Starting system Electric start Start on P R N H L position with brake applied Headlamp bulb 2 x 30 W Auxiliary headl...

Page 137: ...ers oil Rear Travel 191 mm 7 5 in TIRES Make Othsu Carlisle ACT Type Bias Radial Front Pressure Up to 220 kg 485 lb Rear 34 5 kPa 5 PSI recommended 31 kPa 4 5 PSI minimum Front 25 x 8 12 Size Rear 25...

Page 138: ...ng capacity 500 kg 1100 lb Tongue capacity included with rear rack 14 kg 30 lb Front storage tray included with front rack 10 kg 22 lb Weight distribution front rear 49 51 DIMENSIONS Dry mass 338 kg 7...

Page 139: ...Fuel tank 22 L 5 8 U S gal including an approximate reserve of 4 L 1 1 U S gal Engine transmission oil Oil change with filter 2 5 L 2 65 U S quarts Total 3 L 3 17 U S quarts Coolant 2 5 L 2 65 U S qu...

Page 140: ...sly Decompressor Automatic Exhaust system Nelson stainless steel spark arrestor USDA Forest Service approved Air filter 2 stage foam filter TRANSMISSION Clutch 1 centrifugal and 1 multi disc hydraulic...

Page 141: ...battery Battery Volt 12 volts 19 Ah Starting system Electric start and manual rewind starter Start on P R N H L position with brake applied and in any gear 1 to 5 Headlamp bulb 2 x 30 W Auxiliary head...

Page 142: ...liles ACT Othsu Type Bias Radial Bias Front Up to 220 kg 485 lb Rear 34 5 kPa 5 PSI recommended 31 kPa 4 55 PSI minimum Front Pressure Up to 363 kg 800 lb Rear 34 5 kPa 5 PSI recommended 31 kPa 4 55 P...

Page 143: ...ating 545 kg 1200 lb 750 kg 1650 lb Towing capacity 500 kg 1100 lb Tongue capacity included with rear rack or cargo box 14 kg 30 lb Front storage tray included with front rack 10 kg 22 lb Weight distr...

Page 144: ...ic brake Brake fluid DOT 4 CAPACITIES Fuel tank 20 L 5 38 U S gal including an approximate reserve of 6 L 1 6 U S gal Engine transmission oil Oil change with filter 2 5 L 2 65 U S quarts Total 3 L 3 1...

Page 145: ...FACTORS 1 TO CONVERT in in in in ft oz lb lbf lbf in lbf ft lbf ft PSI imp oz imp oz imp gal imp gal U S oz U S gal MPH Fahrenheit Celsius hp TO mm cm cm cm m g kg N N m N m lbf in kPa U S oz mL U S g...

Page 146: ...WARRANTY _____________________ 147...

Page 147: ...en SC 29805 Warranty Information in USA 1 800 260 7959 in Canada 1 800 265 6155 in Quebec 1 877 997 4999 Warn Industries inc for the winches 12900 SE Capps Road Clackamas Oregon 97015 8903 Customer se...

Page 148: ...rovide it with reasonable access to the prod uct and reasonable opportunity to repair it The customer must also present to the authorized Bombardier dealer proof of purchase of the product and must si...

Page 149: ...RRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE Neither the distributor any Bombardier ATV dealer nor any other per...

Page 150: ...CUSTOMER ASSISTANCE CENTER VALCOURT QC J0E 2L0 Tel 819 566 3366 In USA BOMBARDIER MOTOR CORPORATION OF AMERICA BOMBARDIER ATV CUSTOMER ASSISTANCE CENTER 7575 BOMBARDIER COURT WAUSAU WI 54401 Tel 715...

Page 151: ...s original expiration date 3 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2005 Bombardier ATVs purchased as new and unused by its first owner from a Bombardier deal...

Page 152: ...to modify products previously manufactured 6 EXCLUSIONS ARE NOT WARRANTED The following are not warranted under any circumstances Normal wear and tear Routine maintenance items tune ups adjustments D...

Page 153: ...STATE OR PROVINCE TO PROVINCE Neither the distributor any Bombardier ATV dealer nor any other person has been authorized to make any affirmation representation or warranty regarding the product other...

Page 154: ...ce department should be contacted in order to resolve the matter c If the matter still remains unresolved then contact BRP by writing to us at the address listed below BOMBARDIER RECREATIONAL PRODUCTS...

Page 155: ...ffers please let us know by writing to the address below Also note that from time to time carefully selected and trustworthy organiza tions may be permitted to use the coordinates of our clients to pr...

Page 156: ...ner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal ATV is stolen you should notify BRP or an au thorized Bombardier AT...

Page 157: ...Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Sherbrooke QC Canada J1L 1W3 V00A2G AFFIX PROPER POSTAGE 158 _____________________...

Page 158: ...ner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal ATV is stolen you should notify BRP or an au thorized Bombardier AT...

Page 159: ...Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Sherbrooke QC Canada J1L 1W3 V00A2G AFFIX PROPER POSTAGE 160 _____________________...

Page 160: ...completed by the dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE V00A2IL Please verify with your dealer to ensure your vehicle has been regist...

Page 161: ......

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