Bomag BT 60/4 Operating And Maintenance Instructions Manual Download | Manualshive

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Trouble shooting

BOMAG

48

BT 60/4, BT 65/4

6.1

General notes

The following work must only be carried out by
qualified and trained personnel or by the
BOMAG sales service.

Please observe strictly the safety regulations
in chapter 2 of these operating and mainte-
nance instructions.

Faults occur frequently due to the fact, that the
machine has not been properly operated or serv-
iced. Therefore, whenever a fault occurs, read
through these instructions on correct operation
and maintenance. If you cannot locate the cause
of the fault or eliminate it yourself by following the
trouble shooting charts, you should contact our
customer service departments at our branch office
or dealers.

On the following pages you will find a selection of
fault remedies. It is quite obvious that we were not
able to list all possible causes for faults.

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Summary of Contents for BT 60/4

Page 1: ...e instructions Catalogue number 008 113 61 06 2005 BT 60 4 BT 65 4 S N 101 540 39 EPA II S N 101 540 49 EPA II Vibratory Tamper www discount equipment com G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 2: ...ne needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Miller Curber Skyjack Lull Skytrak Tsurumi Husquvarna Target Stow Wacker Sakai Mi T M Sullair Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Menegotti M...

Page 3: ...G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 4: ...enance l wrong fuels and lubricants Please note This manual was written for operators and mainte nance personnel on construction sites You should only operate the machine after you have been instructed and in compliance with these instructions Strictly observe the safety regulations Please observe also the guidelines of the Civil En gineering Liability Association Safety Rules for the Operation of...

Page 5: ...ment the above data together with the com missioning protocol During commissioning our organisation will in struct you in the operation and maintenance of the machine Please observe strictly the safety regulations and all notes on risks and dangers Fig 1 Fig 2 Fig 3 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 6: ...5 3 Filling capacities 31 5 4 Running in instructions 32 5 5 Maintenance chart 33 5 6 Cleaning the machine 34 5 7 Checking the bellows on the tamper 34 5 8 Check the engine oil level 35 5 9 Checking the fuel level topping up fuel 36 5 10 Change the engine oil 37 5 11 Cleaning checking the spark plug replacing if necessary 38 5 12 Tamper foot plate 39 5 13 Check the oil level in the tamper foot 39 ...

Page 7: ...BOMAG 7 BT 60 4 BT 65 4 1 Technical Data G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 8: ...61 67 Operating weight CECE kg 62 68 Engine Honda Honda Type GX 100 EPA II GX 100 EPA II Cooling Air Air Number of cylinders 1 1 Rated power ISO 9249 kW PS 2 5 3 4 2 5 3 4 Rated speed rpm 4200 4200 Capacities Fuel tank l 3 0 3 0 Oil in tamper foot l 0 75 1 0 Engine oil l 0 33 0 33 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 9: ...king speed soil de pendent m min up to 20 up to 20 Max areal output de pending on soil m2 h 336 336 Max depth effect de pending on soil cm up to 55 up to 65 The right for technical modifications remains reserved BT 60 4 BT 65 4 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 10: ... to ISO 11204 and EN 500 LpA 94 9 dB A BT 65 4 determined acc to ISO 11204 and EN 500 Guaranteed sound capacity level LWA 108 dB A determined acc to ISO 3744 and EN 500 Danger Loss of hearing Wear your personal noise protection means ear defenders before starting operation Vibration value Hand arm vibration Vector total of the weighted effective acceleration in three orthogonal directions Weighted...

Page 11: ...BOMAG 11 BT 60 4 BT 65 4 2 Safety regulations G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 12: ... direction l Ramming of poles l Compaction of interlocking paving stones Who is allowed to operate the ma chine The machine must only be operated by trained and authorized persons which are at least 18 years of age The responsibilities for the operation of the machine are to be clearly specified and complied with Persons under the influence of alcohol medica tion or drugs must not operate service ...

Page 13: ...he develop ment of smoke Find the cause and have the fault corrected l Do not hold the throttle lever in the area below I as this may damage the centrifugal clutch l Do not take your hands off the machine while the engine is running l Keep your feet away from the tamper foot Parking the machine Stand the machine on ground as level as possible Before leaving the machine l Secure the machine against...

Page 14: ... After the maintenance work Reinstall all protective devices after completing maintenance Repair Repairs must only be carried out by qualified and authorized personnel Always follow our repair in structions Exhaust gases are highly dangerous Always en sure an adequate supply of fresh air when starting in closed rooms Attach a warning tag to the steering bow if the ma chine is defective l Do not mi...

Page 15: ...BOMAG 15 BT 60 4 BT 65 4 3 Indicators and Controls G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 16: ...ant with the indicators and control elements All functions are described in detail hereunder Paragraph 4 Operation contains only concise de scriptions of the individual operating steps 3 2 Controls Fig 5 Throttle lever Fig 5 Fig 6 Engine stop switch Fig 6 Fig 7 Recoil starter Fig 7 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 17: ...Indicators and Controls BOMAG 17 BT 60 4 BT 65 4 Fig 8 Fuel cock Fig 8 Fig 9 Choke lever Fig 9 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 18: ...BOMAG 19 BT 60 4 BT 65 4 4 Operation G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 19: ... taking into op eration i Note During the running in time the idle speed may in crease because of the enhanced moveability of the engine Idle speed between 1700 and 2000 rpm The running in time of the vibratory tamper is 10 operating hours Check l condition of engine and machine l engine oil level l fuel tank and fuel lines for leaks l fuel level l concertina wall for damage and leaks l oil fillin...

Page 20: ...nk contents max 3 0 Litres l After filling close the filler cover tightly Fig 11 4 4 Starting the engine Danger Danger of accident Always hold on to the machine Keep your feet away from the tamper plate be cause the vibration starts immediately Always keep an eye on a running machine Wear your personal noise protection means ear defenders before starting operation Fig 12 l Open the fuel cock Fig 1...

Page 21: ...andle run back to initial posi tion Fig 16 l Pull the starter handle quickly and with power Fig 16 Caution Do not let the starter handle hit back l Guide the starter rope back by hand l If the engine does not start during the first at tempt repeat the starting process Fig 17 l Open the choke Fig 17 3 to 6 seconds after the engine has started running G o t o D i s c o u n t E q u i p m e n t c o m ...

Page 22: ...nutes i Note Once the engine has warmed up you can start to work with the tamper 4 5 Starting under cold weather conditions Should the engine stop again after approx 3 to 5 seconds l close the choke once again and repeat the starting procedure G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 23: ...imes l Dry the spark plug with a clean cloth or blow it dry with pressure air If necessary clean it with a wire brush l Screw the spark plug back in and push the spark plug socket on l Repeat the starting procedure 4 7 Work operation Danger Danger of accident Guide the machine only with the handle Do not let the machine run unattended Use your personal noise protection means ear defenders Fig 19 l...

Page 24: ...he material to be compacted should not be higher than the tamper can man age If the tamper should get out of rhythm on highly compacted ground smooth running can be achieved by slightly changing the engine speed and or the inclination of the tamper Fig 23 l During short breaks you should always set the throttle lever to MIN position Fig 23 i Note This avoids premature wear of the centrifugal clutc...

Page 25: ...itch push button Fig 25 Danger Danger of burning Immediately after shutting down the engine is still hot do not touch the exhaust Park the machine so that it cannot turn over Fig 26 l Turn the fuel tap Fig 26 to position STOP closed Fig 27 l Pull the rope by the starter handle Fig 27 un til resistance can be felt l Let the starter handle run back to initial posi tion i Note This procedure prevents...

Page 26: ...port the tamper to lay it on its side Make sure that persons are not endangered by the machine tipping or sliding off Lash the machine down so that it is secured against rolling sliding and turning over For lifting the machine attach the lifting gear only to the cross strut on the engine protection bow The machine should not swing about too much when being lifted Do not stand under suspended loads...

Page 27: ... 60 4 BT 65 4 Fig 30 l To load the tamper attach the lifting tackle only to the cross bar of the steering bow Fig 30 Weights see technical data G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 28: ...BOMAG 29 BT 60 4 BT 65 4 5 Maintenance G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 29: ... the cause of a fault or rectify it yourself by following the trouble shooting chart you should contact the service departments at our branch offices or dealers 5 2 Fuels and lubricants Fuel Quality Use only commercially available brand carburettor fuel You must use unleaded standard grade gasoline Engine oil Use winter grade engine oil for winter operation In order to assure perfect cold starting...

Page 30: ...egular lubrication oil changes The longest permissible time a lubrication oil should remain in an engine is 1 year Oil quality Preferably use oils API quality class SF and SG Tamper foot oil Use gear oil SAE 90 API GL 5 5 3 Filling capacities Engine oil 0 33 l Fuel 3 0 l BT 60 4 Tamper foot 0 75 l BT 65 4 Tamper foot 1 0 l G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r...

Page 31: ...on the load the engine is subjected to the oil consumption will drop to the normal level after approx 100 to 200 operating hours After approx 20 operating hours l Change the engine oil l Check maximum engine speed adjust if nec essary l Check engine and machine for leaks l Retighten the fastening screws on air filter ex haust fuel tank and other attachments l Retighten the bolted connections on th...

Page 32: ...e engine oil at least every 100 operating hours or 1x per year X X 5 8 Cleaning checking the spark plug replacing if necessary X 5 9 Taper plate tighten the bolts X 5 10 Check the oil level in the tamper foot Oil level inspection glass X 5 11 Checking the valve clearance X 5 12 Clean the fuel screen in the tank X 5 13 Oil change in tamper foot Oil level inspection glass X 5 14 Clean change the dou...

Page 33: ...water jet directly into the air filter 1 Fig 32 and into the starter air intake 2 5 7 Checking the bellows on the tamper Fig 33 l Check the condition of the bellows inspect for damage and tight fit l Check the hose clamps for tight fit Fig 33 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 34: ...wn Fig 34 l Pull out the dipstick Fig 34 and wipe it clean with a lint free clean cloth Fig 35 l The oil level must reach the bottom edge of the filler bore Fig 35 maximum level l To check the oil level insert the dipstick but do not screw it in l If the oil level is too low top up oil immediately l Push the dipstick in again For quality of oil refer to the table of fuels and lubricants l After a ...

Page 35: ...ck valve closed Do not spill any fuel Do not inhale any fuel fumes No open fire do not smoke Fuel Unleaded standard grade petrol Fig 36 l Set the fuel valve Fig 36 to STOP position closed Fig 37 l Tank content max 3 0 litres l Close the filler cap again tightly after refuelling Fig 37 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 36: ...mage the engine i Note Drain the engine oil only when the engine is warm Park the machine on level ground Environment Environmental damage Catch old oil and dispose of environmentally Fig 38 l Unscrew the oil dipstick Fig 38 Fig 39 l Unscrew the drain plug Fig 39 Fig 40 l Catch running out oil Fig 40 l Clean the drain plug and screw it back in with a new seal ring Fig 41 l Fill in new engine oil F...

Page 37: ... engine cool down for approx 15 min utes before cleaning changing the spark plug Fig 43 l Pull the spark plug socket off l Unscrew the spark plug check the spark plug visually and clean it if necessary Fig 43 i Note In case of excessive combustion residuals or burned off electrodes replace the spark plug en sure correct heat value of the spark plug l Check the electrode gap with a feeler gauge if ...

Page 38: ... tamper of level ground for a short while so that all oil can run into the housing Fig 45 l Clean the sight glass Fig 45 l Check the oil level l The oil must be visible in the inspection glass if necessary fill in oil accordingly For quality of oil refer to the table of fuels and lubricants G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 39: ...e the top engine cover Fig 46 Fig 47 l Unscrew the fastening screws for the cylinder head cover Fig 47 Caution Do not apply force to remove the cylinder head cover Replace the cylinder head cover if it is dented Fig 48 l Insert the screw driver into the recess Fig 48 and take the cylinder head cover carefully off Fig 49 l Remove the recoil starter Fig 49 Fig 50 l Align the alignment mark on the fl...

Page 40: ...alve adjustment screw 1 Fig 52 and slacken locking screw 2 l Turn the valve adjustment screw in or out in or der to achieve the specified valve clearance l Retighten the locking screw with a tightening torque of 7 5 Nm 5 4 lbsft Fig 53 l Clean the sealing faces on cylinder head cover and cylinder block l Apply a bead of liquid gasket Three Bond 1207B or similar with a diameter of approx 1 5 to 2 m...

Page 41: ...uel Wipe off spilled fuel Fig 54 l Disconnect the fuel hose 1 Fig 54 from the fuel shut off valve 2 Open the fuel shut off valve drain the fuel off l Unscrew the fuel shut off valve 2 Fig 55 l Screw the strainer Fig 55 out and clean it with gasoline Fig 56 l Screw the strainer and the fuel shut off valve in with a new seal each Fig 56 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y...

Page 42: ...n the drain plug replace if necessary l Turn the drain plug in and tighten it Fig 58 l Stand the tamper on its foot and secure it against tipping over l Clean the filler plug Fig 58 and unscrew it l Fill in new oil l Screw the filler plug back in with a new seal ring For quality of oil refer to the table of fuels and lubricants Fig 59 l Clean the inspection glass Fig 59 and check the oil level l T...

Page 43: ...dge 2 carefully out Caution Make sure that no dirt falls into the air intake channel Visual inspection cleaning Danger Eye injury Wear protective clothing goggles gloves Fig 61 l In case of dry fine dust blow out the filter car tridge carefully from inside to outside with dry clean compressed air Fig 61 max 6 bar i Note Before installation check seals and filter cartridge for damage replace if nec...

Page 44: ...ull the dry air filter cartridge 5 out of the housing Fig 64 l If soiled with dry fine dust blow the dry air filter out from the clean air side Fig 64 l Clean the air filter housing Caution Make sure that no dirt falls into the air intake channel i Note Before installation check seals and dry air filter for damage replace if necessary G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y...

Page 45: ...BOMAG 47 BT 60 4 BT 65 4 6 Trouble shooting G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 46: ...perly operated or serv iced Therefore whenever a fault occurs read through these instructions on correct operation and maintenance If you cannot locate the cause of the fault or eliminate it yourself by following the trouble shooting charts you should contact our customer service departments at our branch office or dealers On the following pages you will find a selection of fault remedies It is qu...

Page 47: ...o initial position Dirt Clean the starter Spring broken Replace starter Engine stops frequently in short intervals Fuel screen clogged clean Engine does not run with full speed Throttle cable defective replace Throttle cable incorrectly adjusted Adjust the throttle cable Air filter clogged Clean or replace the filter cartridge Too high engine oil level Drain engine oil down to MAX level clean inta...

Page 48: ...ne needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Miller Curber Skyjack Lull Skytrak Tsurumi Husquvarna Target Stow Wacker Sakai Mi T M Sullair Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Menegotti M...

Page 49: ...BOMAG FAYAf GROUP www discount equipment com G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

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