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BOLIY PRO3600SI, Owner'S Manual

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BOLIY PRO3600SI Owner'S Manual Download Page 16

14

PERIODIC MAINTENANCE

MAINTENANCE CHART

Regular maintenance is most important for the best performance and safe operation.

Stop the engine before starting maintenance work.

Item

Remarks

Pre-Operation
Check (Daily) 

First Month

/ 20 Hours

Every 3 Months

/ 50 Hours

Every 6 Months

/ 100 Hours

Every 12 

Months

/ 300 Hours

Spark Plug

Check condition. Adjust 
gap and clean. Replace if 
necessary.

 

X

Engine Oil

Check oil level/ Replace

X

Air Filter

Clean/Replace if 
necessary.

X

X

Fuel Filter

Clean fuel cock and fuel 
tank 

fi

 lter. Replace if 

necessary.

X

Value Clearance

Check and adjust when 
engine is cold.

X

Fuel Line

Check fuel hose for crack 
or damage. Replace if 
necessary.

X

X

Exhaust System

Check for leakage.  
Retighten or replace   
gasket if necessary.

X

Check muf

fl

 er screen. 

Clean/ replace if 
necessary.

X

Choke Handle

Check choke’s operation.

X

Cooling System

Check fan damage.

X

Starting System

Check recoil starter 
operation.

X

Decarburization

More frequently if 
necessary.

X

Generation

Check the pilot light 
comes on.

X

Fittings/Fasteners

Check all 

fi

 ttings and 

fasteners. Correct if 
necessary.

X

Use only genuine BOLIY replacement parts. If you have questions, contact your dealer 
or Boliy USA (651-407-1457)

          

WARNING

          

CAUTION

Summary of Contents for PRO3600SI

Page 1: ...DIGITAL GENERATOR DSP TECHNOLOGY BOLIY MODEL Pro3600Si Pro3600Si E Electric Start Pro3600Si ER Remote Start ...

Page 2: ... Check 9 Fuel System Refueling and Fuel Level Gauge Engine Oil Ground Earth Operation 10 13 Starting the Engine Economy Control Switch Application Range Connection Stopping the Engine Periodic Maintenance 14 Maintenance Chart Spark Plug Inspection 15 Engine Oil Replacement Fuel Filter Fuel Tank Filter Troubleshooting 16 Engine Won t Start Generator Won t Produce Power Storage Draining Fuel Engine ...

Page 3: ... regarding your machine please consult your BOLIY dealer MACHINE IDENTIFICATION MODEL SERIAL NO Record your generator model and serial number in the spaces provided to assist you in ordering spare parts from a BOLIY dealer Record and keep these I D numbers in a separate place in case your machine is lost or stolen xxx xxxxx Pro3600 SI Si E OWNER S MANUAL All rights reserved www boliyusa com ...

Page 4: ...vice 6800 Otter Lake Road Lino Lakes MN 55038 1 877 407 1457 or 651 407 1457 8 00 am 5 00 pm Central www boliyusa com service boliyusa com To Obtain Emissions Warranty After the potential of an emissions problem has been es tablished and warranty has been authorized at our option the generator will be picked up repaired and sent back at no charge to the customer or the unit may be brought to a qua...

Page 5: ...ailure will not be covered under warranty Q What responsibility does my dealer have under this warranty A Each BOLIY generator dealer is expected to 1 Check the operation of the generator before sale 2 Explain the operation maintenance and warranty requirements to your satisfaction at the time of sale and upon your request at any later date CUSTOMER SERVICE If your generator isn t functioning or e...

Page 6: ...lammable materials near the exhaust outlet during operation Keep the machine at least 1 meter 3 feet from buildings or other equipment or the engine may overheat Never operate the engine with the dust cover ELECTRIC SHOCK PREVENTION Never operate the engine in rain or snow Never touch the machine with wet hands Be sure to ground Earth the generator NOTE USE A GROUND Earth LEAD OF SUFFICIENT CAPACI...

Page 7: ...nd Control Panel Key 1 Carrying Handles 2 Fuel Level Gauge 3 Fuel Cap 4 Fuel On Off Switch 5 AC Ready Pilot Light 6 Oil Warning Light 7 Ground Earth Terminal 8 30 Amp RV Receptacle 9 20 Amp Receptacle 10 Engine On Off Switch 11 Choke Knob 12 Economy Control Switch SMART throttle switch 13 Recoil Starter 14 DC Outlet and Reset Button 15 Oil Fill Access Door Panel 16 Engine Start button ...

Page 8: ...w seconds the engine oil is low Add oil and restart ENGINE SWITCH The engine switch controls the ignition system A Ignition circuit is switched on The engine can be started B Ignition circuit is switched off The engine will not run 12 Volt Charger The DC Protector turns off automatically when the load exceeds the generator s rated 12 volt charging output NOTE If the DC Protector trips to the OFF p...

Page 9: ...7 HANDLE FUNCTION Pin location when the handle is stowed Pin location to lock the handle ...

Page 10: ...h to On 3 Turn the key switch to On Remote start will not work if key switch is not in the On position 4 To start the engine remotely push unlock button twice on the remote If the first at tempt fails push the unlock button again 5 To shut off the generator push the lock button on the remote 6 If the generator will not be used again for more than a day turn the key switch to the Off position Failu...

Page 11: ...ous Read SAFETY INFORMATION before refueling Do not fill above the top of fuel filler or it may overflow when the fuel heats and expands Wipe up any spilled fuel immediately After refueling make sure the tank cap is tightened ENGINE OIL Make sure the engine oil is at the upper level of the oil filler hole Add oil as necessary Recommended oil for most climates 10W30 For extremely cold conditions th...

Page 12: ...e engine in areas where the ambient temperature is below 0 32 F run the engine for one to three minutes to warm up the engine ECONOMY CONTROL SWITCH Engine speed is kept at idle automatically when the electrical device is disconnected and is returned to the proper speed by the electrical load when the electrical device is reconnected The economy control switch in ON position is recommended to mini...

Page 13: ...ontrol unit overheats The electronic breaker will then activate stopping power generation in order to protect the generator and any connected electric devices but the engine will not stop running When the overload indicator light comes on and power generation stops proceed as directed 1 Turn off any connected electric devices and stop the engine 2 Reduce the total wattage of connected electric dev...

Page 14: ... to ignite the battery gas Battery acid is poisonous and dangerous it contains sulfuric acid Avoid contact with skin eyes and clothing as it will cause severe burns If contact occurs EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk then drink milk of magnesia beaten egg or vegetable oil Call physician immediately EYES Flush with water for 15 minutes and get prompt medical...

Page 15: ... 1 2 Horsepower 1050 2150 Television Color 300 300 RV Air Conditioner 13 500 BTU 1800 2800 Room Air Conditioner 10 000 BTU 1500 2200 Contractor Air Compressor 1 Horsepower 1500 4500 Bench Grinder 8 inches 1400 2500 Hand Drill 1 2 inch 600 600 High Pressure Washer 1 Horsepower 1200 3600 Circular Saw Heavy Duty 7 1 4 inches 1400 2300 Household RV Electric Chain Saw 14 inches 2 HP 1100 1000 Table Saw...

Page 16: ...ank filter Replace if necessary X Value Clearance Check and adjust when engine is cold X Fuel Line Check fuel hose for crack or damage Replace if necessary X X Exhaust System Check for leakage Retighten or replace gasket if necessary X Check muffler screen Clean replace if necessary X Choke Handle Check choke s operation X Cooling System Check fan damage X Starting System Check recoil starter oper...

Page 17: ...n bolt Drain Bolt Torque 12 Ft lbs 7 Add engine oil to the upper level Recommended oil for most climates 10W30 For extremely cold conditions the oil viscosity may be lowered to ease starting 5W30 Engine Oil Quantity 0 63 US qt NOTE Recommended engine oil classification API Service SE or SF Be sure no foreign material enters the crankcase 8 Install the oil filler cap 9 Install the rubber cap on the...

Page 18: ...nd run generator 2 Remove the fuel tank cap Drain the fuel from the fuel tank into an approved gasoline container using a commercially available hand siphon Then install the fuel tank cap WARNING Fuel is highly flammable and poisonous Wipe up any spilled fuel immediately 3 Drain fuel from the carburetor by loosening the drain screw on the carburetor float chamber 4 Turn the fuel cock lever to OFF ...

Page 19: ...8A YES ENGINE TYPE 166F OHV AIR COOLED 4 STROKE STARTING SYSTEM RECOIL START ELECTRIC START CYLINDER ARRANGEMENT INCLINED SINGLE CYLINDER BORE X STROKE mm 66 X 50 IGNITION SYSTEM CDI SPARK PLUG TYPE BPR4ES NGK F7RTC GAP in 0 8 0 028 0 031 DISPLACEMENT 171CC RATED OUTPUT HP r min 4 9 3600 FUEL UNLEADED GASOLINE ENGINE OIL QUANTITY US qt 0 63 THE FLUCTUATION OF VOLTAGE FREQUENCY INSTANTANEOUS 25 STA...

Page 20: ...hite Blue 1 Main coil 2 Sub coil 3 Control unit 4 AC indicator light Overload indicator light 5 AC receptacle 6 Ground Earth terminal 7 Economy Control Switch 8 Step Motor controller 9 Engine switch 10 Oil warning light 11 Oil warning unit 12 Oil level gauge 13 Ignition coil 14 Spark plug 15 AC CDI unit 16 Pulsar coil 17 Stepping motor 18 Charge coil 19 DC receptacle 20 Ballast ...

Page 21: ...rather than connect to a grounding electrode system such as a driven ground rod the generator s frame replaces the grounding electrode If these conditions do not exist then a grounding electrode such as a ground rod is required If the portable generator is providing electric power to a structure by connection via a transfer switch to a structure home office shop trailer or similar it must be conne...

Page 22: ...ur hands before touching the generator Plug appliances directly into generator or use a heavy duty outdoor rated extension cord that is free of cuts or tears and the plug has all 3 prongs especially a grounding pin NEVER plug the generator into a wall outlet This practice known as backfeeding can cause an electrocution risk to utility workers and others served by the same utility transformer If ne...

Page 23: ... the nut in the bottom center and tighten Note Use a small mirror and place it under the carburetor to see the jet and also make sure that the fuel bowl is aligned properly The fuel bowl may hang up on the flange of the aluminum carburetor casting and not properly seat on the gasket that sits between the fuel bowl and carburetor casting When everything is properly positioned turn on the gas and ch...

Page 24: ...www boliyusa com BOLIY 0213ex1758 REV 1 ...

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