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BOGE 

base

 control for scroll compressors

Page I

Operating Instructions 
base

 

control 

for Scroll Compressors

BOGE KOMPRESSOREN 
Otto Boge GmbH & Co. KG
Postfach 10 07 13
33507 Bielefeld

Otto-Boge-Straße 1-7
33739 Bielefeld

Tel:

+49-520-660-10

Fax:

+49-520-660-1200

Email: [email protected]
Web: www.boge.com

Version: 11 / 2016

No. 596.1454.18

Nominal price: €5.00

Summary of Contents for base control

Page 1: ...Operating Instructions base control for Scroll Compressors ...

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Page 3: ... base control for Scroll Compressors BOGE KOMPRESSOREN Otto Boge GmbH Co KG Postfach 10 07 13 33507 Bielefeld Otto Boge Straße 1 7 33739 Bielefeld Tel 49 520 660 10 Fax 49 520 660 1200 Email info boge com Web www boge com Version 11 2016 No 596 1454 18 Nominal price 5 00 ...

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Page 5: ...ended Use 5 Reasonably Foreseeable Misuse 5 2 2 Special Safety Information 6 Switch Cabinet 6 Emergency Stop Function Main Switch 6 Changing Parameters Settings 7 Data Security 7 Damage to the Control Unit 7 2 3 Operator and Personnel 7 Personnel Requirements 7 Obligations of the Operator 8 Obligations of Personnel 8 Part 3 Layout and Function 3 1 Operating Principle of the Control 9 Basic Tasks o...

Page 6: ...r Servicing Interval Restart the Counter Change the Start Value 20 Motor Servicing Interval Restart the Counter Change the Start Value 21 Change Target Pressure Values pmax and pmin 22 Activating Deactivating the Auto Restart Function 23 Activating Deactivating the External Output Release 25 Performing Leakage Measurement without code release 27 Part 6 Troubleshooting 6 1 Message Types 31 6 2 Proc...

Page 7: ...erating instructions deal exclusively with the functionality operation and parametrization of the base control The following content and work descriptions do not form part of these operat ing instructions All safety information on the compressor This is part of the compressor operating instructions Work such as electrical commissioning or repairs to the control Work on the control that requires th...

Page 8: ...notices 1 4 Guide for Reading These operating instructions are designed to help you to operate the compres sor control quickly and easily Symbols and Typo graphic Aids The following table contains an overview of all the symbols and typographic aids used to simplify the content Symbol Meaning Setup Mode In this area settings can only be changed if a code has been issued Tips and additional informat...

Page 9: ...Words The following signal words are used Tab 1 2 Signal words 1 Action 1 2 Action 2 3 Action 3 Directions for Use II Directions for use with several actions are numbered and must be carried out in the specified sequence Result of action Result The outcome that will follow an ac tion is indicated by the arrow shown 1 2 3 Screenshots The screenshots of the operating unit display may be divided into...

Page 10: ...ning signs Design of Warning Notices Warning notices are a combination of signal words warning signs and infor mation They are structured as follows Warning Sign Meaning Warns of a hazardous area Warns of life threatening electrical voltage SIGNAL WORD Type of Danger Source of the danger and consequences if the warning notice is not ob served How to avoid the danger ...

Page 11: ...ied out by authorized qualified personnel see also Personnel Requirements Work on the control that requires the switch cabinet to be opened may only be carried out by an authorized qualified electrician see also Personnel Requirements Prior to initial commissioning of the control unit check for visible transport damage Damage to the control that affects safe operation of the machine must be rectif...

Page 12: ...ction is pressed compressor operation stops immediately and the switch cabinet and control are no longer live Dangerous voltage may still be present on the supply terminals even though the machine is disconnected from the grid The main switch is not located on the control unit of the base control it is in stead in a highly visible location on the front of the scroll compressor housing WARNING Risk...

Page 13: ...cepts no liability for damage resulting from improper use 2 3 Operator and Personnel Personnel Requirements Only individuals who are able to carry out the work correctly and reliably and who meet the following requirements may perform work on the control Trained Personnel Trained personnel are individuals who have been informed in detail by the operator of the potential dangers concerning the task...

Page 14: ...provide the key to the switch cabinet to a qualified electrician who is authorized to carry out work on the switch cabinet The operator must authorize qualified personnel to change parameters or settings on the control Obligations of Personnel Personnel are subject to the legal obligations concerning occupational safety and must be familiar with the applicable occupational health and safety regu l...

Page 15: ...hecked on the control display This includes data on the current oper ating status of the compressor or servicing intervals see Part 4 Display and Operation page 13 ff The second essential task carried out by the control is the efficient regulation of the compressor for tailored use To do this compressor parameters can be set via the control These are required for the compressor to generate com pre...

Page 16: ...control is structured as follows Fig 3 1 base control Control Unit Both display and control elements can be found on the control unit Display Elements LCD display 1 Indicator lamp Fault 2 Indicator lamp Ready 3 Control Elements Info key 4 Enter key 5 On key 6 Off key 7 The individual elements and their functions are explained in more detail below 4 5 3 1 2 6 7 ...

Page 17: ... and 5 The user can navigate between the individual displays and apply settings or changes to parameters using the Info and Enter keys Tab 3 2 Functions of the Info and Enter keys LED Designation Meaning Fault red Flashing the control is signaling a fault Rapid flashing the control is signaling a warning maintenance message Ready green Lights up the compressor is ready for operation Key Designatio...

Page 18: ...ompressor If the network pressure is greater than the lower switch on pressure of the compressor the compressor remains in standby when the On key is pressed Off key To switch off the compressor To acknowledge a network failure unless the Auto Restart function is activated The On and Off key functions are only used to operate the compressor To switch off the control completely the compressor must ...

Page 19: ...egment Display Temperature F Final compression temperature main display Current final compression temperature in degrees Fahrenheit OFF main display or motor motor servicing interval The circle symbol has two functions depending on which display it appears 1 The compressor is switched off 2 For motor servicing interval Standby ready main display The compressor is ready for operation Load run main ...

Page 20: ... switch all display ele ments of the control unit that can be acti vated appear at the same time and both indicator lamps come on If standby was not saved no Auto Restart this status must first be ended by pressing the Off key before the compressor can be switched on Otherwise the Auto Restart symbol at the bottom right starts flashing disappears automatically after a set time and the com pressor ...

Page 21: ...l switches the motor off The standby ready symbol is shown on the display To switch off the compres sor Press the Off key The compressor is switched off The pressure control function is deactivated The O symbol appears on the display The green indicator lamp goes out 1 Indicator lamp Fault red Fault If the control registers a fault the compressor is automatically switched off immediately The Fault...

Page 22: ...e seven segment display shows the servicing countdown counter in hours means 1000 h until next motor servicing Motor servicing interval Press the Info key three times from the main display The Motor servicing interval display appears together with the circle symbol O stands for motor here and the ser vicing and total running time symbols The seven segment display shows the servicing countdown coun...

Page 23: ...ue for the network pressure If this is reached the control switches the compressor on automatically Activated simultaneously Indicator lamp Fault red Indicator lamp Ready green Function check of the dis play elements Press the Info key eight times from the main display All display elements that can be acti vated appear on the control unit at the same time and both indicator lamps come on means sof...

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Page 25: ... the Info key until the correct first digit of the desired code see following page is displayed 5 Press the Enter key The first digit is set and no longer flashes The middle 0 flashes This digit can now be changed 6 Press the Info key until the correct second digit of the desired code see following page is displayed 7 Press the Enter key The second digit is set and no longer flashes The third 0 fl...

Page 26: ...ected parameters for the compressor servicing inter val using code 111 as described under Unlocking Code protected Parameters on page 19 The current start value for the countdown counter flashes on the seven segment display 2 Press the Enter key The main display reappears on the control The servicing interval countdown counter has been reset to the start value and restarted The start value for the...

Page 27: ...unter must be manually reset to the start value To restart and reset the countdown counter to the start value until the next motor servicing interval 1 Unlock the code protected parameters for the motor servicing interval using code 222 as described under Unlocking Code protected Param eters on page 19 The current start value for the countdown counter flashes on the seven segment display 2 Press t...

Page 28: ...phase the control switches off the compressor automatically The pmin value defines the switch on pressure of the compressor If the network pressure falls below this value the control switches the compressor on automatically To change the pmax and pmin target pressure values 1 Unlock the code protected parameters for the target pressure values using code 360 as described under Unlocking Code protec...

Page 29: ...1 Unlock the code protected parameters for the Auto Restart function using code 134 as described under Unlocking Code protected Parameters on page 19 The display for setting the Auto Restart function appears with the deactivated selection option Fig 5 1 Auto Restart display deactivated The flashing line at the top right means no Auto Restart If changes are made to these pressure values the pmin va...

Page 30: ...calling up the corresponding display Fig 5 1 or 5 2 3 Press the Enter key If the Auto Restart deactivated display has been selected The main display appears again The Auto Restart function is deactivated If the Auto Restart activated display has been selected The display for setting the delay time appears Fig 5 3 Auto Restart display delay time The number of seconds for the delay time flashes on t...

Page 31: ... 1 Unlock the code protected parameters for the external output release using code 210 as described under Unlocking Code protected Parameters on page 19 The display for setting the external output release appears with the deactivated selection option Fig 5 4 External output release display deactivated The flashing square at the top means no external output release 2 Press the Info key The display ...

Page 32: ...e 1 Output Release Mode 1 If the external output release is to be activated one of two different output release modes must be selected The following applies in release output mode 1 in spite of the external output release If the actual network pressure falls below the set switch on pressure pmin of the control the control enables the compressor output independently without release from the master ...

Page 33: ...loss caused by leaks in the com pressed air network The control measures the duration of compressor load runs in time phases during which compressed air is not normally generated for example overnight For an exact calculation compressed air generation must be stopped for at least six hours during which time the compressor must be in the standby ready operating status In the event of a possible dro...

Page 34: ...rmal functioning of the system will be added to the possible leak related load run However it is likely that no compressed air will be generated during the next value measurement The value obtained purely as a result of leakage will thus be smaller than the first value The control always displays the smallest value of all measurements taken during a period of one week This will eliminate the possi...

Page 35: ...ning of the system for a continuous period of at least 12 hours at some point over the following days The compressor has been set to standby ready by the control and the green LED on the control is lit To start continuous measurement manually 1 Call up the main display of the control 2 Press the Info key five times The Continuous leakage measurement display appears see page 16 3 Press the Enter ke...

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Page 37: ... again without restrictions No Message Type Meaning Visualization Display of the Message Type 1 Warning mainte nance message A warning has been issued or servicing work must be carried out The compressor is still operational The Fault indicator lamp is flashing rapidly The wrench symbol is flashing on the main display Pressing the Info key displays the message code 2 Fault message The control is s...

Page 38: ...cked by BOGE Service personnel 10 Motor servicing due Have the component serviced by BOGE Service personnel 11 Compressor servicing due Have the component serviced by BOGE Service personnel 14 Intake temperature too low Increase ambient temperature at the installation site 15 Suction regulation Have the suction regulator checked and if necessary replaced by authorized qualified personnel or BOGE S...

Page 39: ...ator lamp goes out The Ready indicator lamp goes out The event has been acknowledged The compressor is operational again without restrictions 20 Continuous contact of an external control Have the control settings in the master slave parametri zation checked and if necessary corrected by authorized qualified personnel Have the master control checked for proper functioning by BOGE Service personnel ...

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Page 41: ...h is not too wet If the display is more heavily soiled add some commercial cleaning agent to the cloth 7 2 Updating the Software Updates for the control software are performed by BOGE Service personnel The description for performing updates is therefore not part of these operating instructions If the software is updated inform BOGE Service personnel of any changes in the function of the control ...

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