Boge airtelligence PROVIS Operating Instructions Manual Download Page 3

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BOGE Operating instructions for airtelligence PROVIS

Inhalt.pm6.5 - GB

Page I

Operating instructions

airtelligence
PROVIS

Issue: 11/ 2008

No. 596.0899.01

Nominal price:

€

5,00

BOGE KOMPRESSOREN
Postfach 10 07 13
D-33507 Bielefeld

Otto-Boge-Straße 1–7
D-33739 Bielefeld

Fon: ++49 / 52 06 / 6 01-0
Fax: ++49 / 52 06 / 6 01-200
Mail: [email protected]
Net: www.boge.com

Summary of Contents for airtelligence PROVIS

Page 1: ...Operating instructions Control for several compressors airtelligence PROVIS ...

Page 2: ......

Page 3: ... Page I Operating instructions airtelligence PROVIS Issue 11 2008 No 596 0899 01 Nominal price 5 00 BOGE KOMPRESSOREN Postfach 10 07 13 D 33507 Bielefeld Otto Boge Straße 1 7 D 33739 Bielefeld Fon 49 52 06 6 01 0 Fax 49 52 06 6 01 200 Mail info boge com Net www boge com ...

Page 4: ...Page II BOGE Operating instructions for airtelligence PROVIS Inhalt pm6 5 GB ...

Page 5: ... 1 1 1 1 Safety instrutions for operation the control 1 1 1 1 2 Safety instructions for servicing and repairing the control 1 1 1 2 Introduction 1 2 1 2 1 Correct use 1 3 1 2 2 Inadmissible use 1 3 1 2 3 Transport damage 1 4 1 2 4 Customer service 1 4 1 3 Product description 1 5 1 3 1 Installation and adjustment 1 5 General ...

Page 6: ...Page IV BOGE Operating instructions for airtelligence PROVIS Inhalt pm6 5 GB ...

Page 7: ...fe operating condition 4 Only operate the compressor using the additional equipment options recommended or authorized by the manufacturer 5 Never start the control when one or serveral parts e g cable plug are damaged when not in perfect working order when damage is detected or suspected 1 Ensure that maintenance work is only carried out by appropriately trained persons 2 Ensure that setting work ...

Page 8: ...ting instructions will assist in avoiding danger to reduce repair costs and down times and to increase the reliability and service life of the compressors It contains important information concerning the required parameters and settings and assists in case of malfunctions The operating instructions must be available to the control and compressor operating personnel at the place of operation at all...

Page 9: ...for the master control These are normally 1 A potential free contact Ready 2 terminals 2 Two terminals in series with the pressure switch installed in the compres sor 3 A potential free contact Operation 2 terminals 4 A potential free contact Fault 2 terminals For compressors with proportional control or frequency control please contact BOGE Care must be taken with other makes always obtain approv...

Page 10: ...e damage was detected In the event of any other complaints please inform us within six days after arrival of the delivery The BOGE customer service is of course at your disposal Please contact us on Telephone 49 52 06 6 01 0 To avoid delays always specify the following details about your control 1 Software version 2 Circuit diagram number 3 Job number 4 Machine number 5 Type 6 Year of manufacture ...

Page 11: ...r control Attention The maximum operating pressure of the individual compressors may not be exceeded The pressure switches of the compressors are only used to allow opera tion in the event the master control fails Attention In the adjustment sequence the sub menu Pressure thresholds must first be checked and adjusted thereafter the sub menus general parameters Compressor data must be adjusted in t...

Page 12: ...Page 1 6 Allgemein pm6 5 GB General BOGE Operating instructions for airtelligence PROVIS ...

Page 13: ...airtelligence PROVIS Operation manual with Web Server V 15 01 2008 ...

Page 14: ...er connect the cables The compressors will be controlled by the real air consumption Within only 1 pressure difference for all compressors U n l o a d s a v i n g V e r s i o n 2 6 0 3 J a n 2 6 2 0 0 7 1 4 3 5 0 7 S e r i a l n u m b e r 2 4 0 1 0 1 6 1 1 5 6 0 M A C a d r e s s 0 0 5 0 C 2 6 4 4 F 9 7 D E W P O I N T T E M P E R A T U R E 1 3 C 1 8 7 C 6 0 3 A M 2 0 7 V 2 m3 min 3 7 7 0 5 bar Fo...

Page 15: ...erver installation Page 18 Select data directory Page 19 User interface Page 20 OFFLINE evaluation Page 21 Select different Diagrams Page 22 Energy calculation service and alarm report Page 23 Fundamental settings Page 24 General settings Page 25 UPDATE with Admin Tool Create new compressor stations PART 3 Measurement configuration and connection drawings Page 27 Measurement of the housing Page 28...

Page 16: ...de time delayed Load and total running times are stored for the individual compressors The operating hours are deleted if required Connecting of compressors is effected using the connecting moduls this being installed in the electrical housing of the compressor on the DIN rail The connection to the Master control is made over the industry us RS 485 bus The operating voltage of 24 volts AC DC can b...

Page 17: ... the Main menu Coursor upper Coursor lower Cursor right und press simultaneos Cursor left E und Back to the Main picture 4 Showing status of compressors 7 Showing status of connection modules for external equipment 1 und More contrast of display 1 und Less contrast of display 1 Means YES Y 0 Means NO N 3 For indication of compressor symbols press button ...

Page 18: ...ler compressor direct ON or OFF direct in the pressure band The regulation limits are defined with regulation range max and regulation buffer The regulation limits are then active if at least a compressor is smaller than the difference between the minimum capacity and regulation range max minus buffer in m min of the regulated compressor If setting the regulation range max on e g 15m min then the ...

Page 19: ...min max buffer max max max buffer buffer 15 m min Pmin Regulation range max min minimized capacity examble 15 m min examble 4 5 m min 0 Pmin 16 12 8 4 0 2 5 16 m min 0 4 8 12 Pmin Pmax CONFIGURATION of various speed COMPRESSORS 5 Definition REGULATION RANGE Switches compressors ON OFF if they are smaller than the regulation range Regulation range ...

Page 20: ... i n m i n c o m p a i r f l o w 0 0 m 3 m i n A E 2 T E M P E R A T U R E M E A S U R E M E N T y T m i n 6 0 0 C T m a x 0 0 0 C A m i n 1 0 0 C A m a x 1 0 0 C D E W P O I N T T E M P E R A T U R E 1 3 C 1 8 7 C 2 m3 min 3 7 0 5 bar 7 Programming the compressor capacities Press E Enter to open the main menu Select the menu programming compressor control to program Compressor module capacities P...

Page 21: ... 1 3 C 1 8 7 C 7 0 5 bar 2 m3 min 3 7 PRESSURE PROFILE Menu pressure switch points 4 different pressure profile can be programmed The pressure profile 2 3 and 4 can be selected over real time clock digital input 1 2 and 3 RANK PROFILES Menu compressor order of sequence Examble Follwing compressors shall be controlled compressor 1 with 20 m min compressor 2 with 18 m min compressor 3 with 18 m min ...

Page 22: ...E M P E R A T U R E M E A S U R E M E N T T m i n 6 0 A m i n 2 0 C T m a x 3 0 A m a x 1 0 0 C D E W P O I N T T E M P E R A T U R E 1 3 C 1 8 7 C 2 m3 min 3 7 7 0 5 bar ANALOG inputs on airtelligence PROVIS airtelligence PROVIS has as standart 4 analog inputs Anlog input AE1 only for pressure transducer The pressure transducer extend the supply of airtelligence PROVIS and is includet No other se...

Page 23: ...P E R A T U R E 1 3 C 1 8 7 C 7 2 m3 min bar 3 7 0 5 A N A L O G M O D U L 1 7 P R O G R A M M I N G D I G I T A L I N P U T S F A U L T R U N S Y N M N Y B Y N D E W P O I N T T E M P E R A T U R E 1 3 C 1 8 7 C 2 m3 min 3 7 7 0 5 bar ANALOG and DIGITAL inputs Up to 8 connection modules can be connected for external analog sensors and digital potential free contacts of dryers condensate drains et...

Page 24: ... 7 2 0 5 bar 7 The clock relay permits following time controlled functions Switchung compressors ON OFF 4 pressure profiles 4 rank profiles 2 digital outputs for relays to switch ON OFF additional equipment like Dryer ball valves etc The dates for the 2nd 3rd and 4th pressure profil and rank profil must be configurated in the main menu Note down all attitudes for all program switching functions so...

Page 25: ... bar bar 3 bar bar bar 4 bar bar bar Compressor rank profile RP Kompr 1 2 3 4 5 6 7 8 1 RF 2 RF 3 RF 4 RF Clock relay switching times and functions SP Day of the week time LS PP RP R1 R2 1 M D M D F S S 2 M D M D F S S 3 M D M D F S S 4 M D M D F S S 5 M D M D F S S 6 M D M D F S S 7 M D M D F S S 8 M D M D F S S 9 M D M D F S S 10 M D M D F S S 11 M D M D F S S 12 M D M D F S S 13 M D M D F S S 1...

Page 26: ... 5 bar 7 S T A T E A N A L O G M O D U L 1 7 B o n R e l a i s 1 C N O M o n S o f f R e l a i s 2 C N C A I 1 1 1 4 m A 4 1 C D T P A I 2 1 8 3 m A 2 5 4 C A O 1 1 6 m A D E W P O I N T T E M P E R A T U R E 1 3 C 1 8 7 C 7 0 5 bar 2 m3 min 3 7 Status data The following status data can be selected in this menu Compressor running times Deleting compressor running times Status of compressor modules...

Page 27: ...imal and maximum capacity of the regulated compressor according to the manufacturer s indications together with the mA values appropriately correctly Examble minimum capacity 2 5 m min 6 2 mA measured maximum capacity 16 0 m min 17 2 mA measured please see the programming instructions 12 Switching functional description Switching bridge START With this switching bridge the compressors will be swit...

Page 28: ... Web Server installation Page 18 Select data directory Page 19 User interface Page 20 OFFLINE evaluation Page 21 Select different Diagrams Page 22 Energy calculation service and alarm report Page 23 Fundamental settings Page 24 General settings Page 25 UPDATE with Admin Tool Create new compressor stations ...

Page 29: ...Web based ONLINE VISUALIZATION 15 Operation manual Version 1 08 Dated 01 2008 ...

Page 30: ...d 8 simultaneous ENTER CODE confirm with E Enter Code 000000 ATTENTION Bevor operation the Web Server check the hour and date setting of the real time clock in the airtelligence PROVIS controller IP address program following parameters IP Address Subnet mask Standart gateway Internal memory Control stored data Press button It shows all stored files S D C A R D S T A T E N u m b e r o f f i l e s 0...

Page 31: ... started whether the web servers service shall be We recommend install and start the service im mediately If the the web server is started Windows starts automatically and records the data of airtelligence PROVIS in the background After successful installation and start of the service the Internet Explorer opens with the configuration statement for the online visualization in a window Attention At...

Page 32: ...f airtelligence PROVIS was in operation some time before the Web Server Software was connected the configuration should be manually loaded from the master module Under Settings remote control Load configuration from airtelligence PROVIS According to this process the software is synchronized now Step 3 IP address of airtelligence PROVIS This software communicates over TCP IP For successful communic...

Page 33: ...nstall JavaPlugin manually Install JavaPlugin manually go to Settings remote control Install Java Plugin The airtelligence PROVISWeb servers visualization has a card rider system for the basic functions The possible respectively currently options are active black dialable The online visualization shows the status of the compressed air station in real time Fault or service messages are distributed ...

Page 34: ...umption and energy calculation Monthly data the monthly filesare completly ready with daily air consumption and energy calculation Close The ONLINE or OFFLINE visualization will be closed It can take some seconds before open the diagram by selecting of several days together be cause the data has to tranported over the computer network Shows the compressor status net pressure air consumption Over t...

Page 35: ...SELECT different DIAGRAMMS 21 A menu can be opened on the left side of the diagram You find all available diagrams and functions there Over the card riders you reach the most important diagrams directly ...

Page 36: ...configuration and commissioning The running hours are represented after that with actually data Maintenance intervals being able to be deposited freely for the compressors and further equipment 4 differnt intervals are supervised The maintenance interval can be moved back to the previous value over the R button Changes get active only after storing Alarm and Service Report will show every fault al...

Page 37: ... Analog inputs 4 20 mA 3 Digital inputs 2 Digital autputs 1 Analog output 4 20 mA The Analog inputs for further analog sensors Free configurable on Master module The digital output supply for every analog input an potentional free contact for faults Analog inputs different analog sensors can be connected to all inputs Every measuring place can be named freely Alarm limiting values can be prgrammed...

Page 38: ...ion with the AIRLEADER master module Manage SD card allows following functions on the memory card of airtelligence PROVIS directly reading delet load Load configuration from Master the current configuration can be loaded from the Master Data like kW will be not over writted Send configuration to master the current configuration will be send to Master The Master module will be store this data Serve...

Page 39: ...e station Each station must be separately updatd With search you can select the software archives on your local hard disk With Start update the archives are loaded onto the Web Server and the update procedure will be started This process lasts for some minutes The overview appears again The updated station was stopped now By click on the icon in the column START the station can be started again Se...

Page 40: ...ge 31 Connection Module configuration Page 32 Measurement of connection module Page 33 RS 485 connection scheme Page 34 Compressor connection for Load Un load Page 35 Compressor connection with Remote Local function Page 36 Digital and Analog inputs of connection module Page 37 Analog inputs and outputs of connection module Page 38 Digital inputs and outputs of airtelligence PROVIS Page 39 Analog ...

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