Bofa AD500 iQ User Manual Download Page 2

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Contents

Overview

Safety Instructions

Before Installation

Installation

Operation

Maintenance

iQ System Display

Troubleshooting

Replacement Parts

System Specifications

1 01

3 01

4 01

6 01

7 01

8 01

9 01

10 01

Overview of your iQ extraction system (front)

Overview of your iQ extraction system (back)

Overview of LCD display

Important safety notes

Safety labels

Unpacking and unit placement

Fume capture methods

Connecting to power supply

Optional added features

Optional added features (

cont’d

)

Turning extractor On / changing display units

Setting the airflow

Airflow auto adjust (first installation only)

Cleaning the unit / Pre filter replacement

Combined filter replacement

iQ Display features / Visual alarms

Visual alarms (

cont’d

)

USB Connectivity / USB Upload

USB Download

Information collected by USB

Fault indication/ Error codes

Consumable spares / Filter disposal

AD 500 iQ Specifications

Optional added features (

cont’d

)

Summary of Contents for AD500 iQ

Page 1: ...AD500 iQ V3 AUG 17 ...

Page 2: ...afety notes Safety labels Unpacking and unit placement Fume capture methods Connecting to power supply Optional added features Optional added features cont d Turning extractor On changing display units Setting the airflow Airflow auto adjust first installation only Cleaning the unit Pre filter replacement Combined filter replacement iQ Display features Visual alarms Visual alarms cont d USB Connec...

Page 3: ...Overview 1 01 Lockable Castors USB Port Door Catches Key Lock Door Catch Control Panel Company Branding LCD Display Combined Filter Pre Filter Filter Stops Combined Filter Lever ...

Page 4: ...Overview 1 02 Air Inlet Exhaust Outlet Motor Cooling In Out Main Isolation Switch Mains Inlet Signal Cable Inlet Compressor Connection Optional ...

Page 5: ...me pre filter condition Real time Combined filter condition Internal unit temperature 0 C 0 F Motor run hours Alarm window Target airflow set point Actual airflow in CFM or m3 h Motor status icon Overview 1 03 ...

Page 6: ...scribed in this manual 3 Connect the system to a properly grounded outlet Dangers to eyes breathing and skin Once used the filters within the AD 500 iQ system may contain a mixture of particulates some of which may be sub micron size When the used filters are moved it may agitate some of this particulate which could get into the breathing zone and eyes of the operative Additionally depending on th...

Page 7: ...oad Operating frequency Year of Manufacture Relevant approval markings logos PLEASE NOTE If the equipment is used in a manner not specified by the manufacturer the protection provided by the equipment maybe compromised Fire Risk Warning In the very rare event that a burning ember or spark is drawn into the fume extraction unit it may be possible that the filters will ignite Whilst any resultant fi...

Page 8: ... Caution Due to the weight of the extractor suitable lifting equipment should be used and with regard to appropriate safety precautions See Appendix for product weight details Ensure that 500 mm space is available around any vented panels on the extractor to ensure adequate airflow 3 With the unit in position lock the 2 front castors Caution Do not block or cover the cooling vents on the unit as t...

Page 9: ...d be kept to a minimum where possible to prevent the fume being blown away from the nozzle High speed bottling lines may need bigger scoops or nozzles both sides of the bottles because of the turbulence caused by the speed of the bottles Moving products For applications where the product to be marked is moving past the stationary laser head the capture nozzle should be positioned as close as possi...

Page 10: ... to the mains The supply cord should only be replaced by a BOFA engineer as an electrical safety test may be required after replacement The iQ system MUST be connected to a properly earthed outlet If your iQ system was ordered with any optional extras please read section 4 03 before the power connection is made as additional connections may be required before power is connected to the extractor Co...

Page 11: ... is removed the motor will slow down and come to a stop The extractor will need to be turned on and be out of standby mode See section 5 for turning the extractor on in order for this feature to operate Volt free input This configuration requires the Black Red cores of the signal cable see section 1 for location to be connected together in order to start the extractor When the 2 cables are connect...

Page 12: ...he connection between the Green White cables will become Open When the extraction system is running normally the connection between the Green White cables will become Closed Separated Signal With this configuration the Filter blocked System fail signals will be separated to give 2 individual signals When the filters become blocked the connection between the Green White cables will become Open If t...

Page 13: ...t to the combined filter handle To enable the iQ system to function the front door must be closed and the latches secured A second switch is located in the iQ extraction unit behind the pre filter If there is no pre filter fitted the iQ system will prevent the extraction unit from starting up A pre filter will need to be installed see section 6 02 and the front door closed before the unit is able ...

Page 14: ... depressed to power the unit To start the extraction unit press the front panel power button refer to section 1 for switch location the button will change from Red to Green indicating the extraction unit is now fully On It is recommended that the rear isolation switch is left in the On position and the front standby switch is used to toggle the extractor On Off Changing the display units The Airfl...

Page 15: ...Enter middle button Refer to section 1 for button location for 3 seconds or until all 3 button lights flash green 2 Release the Enter button the iQ system is now in set mode Press either the Up or Down button to adjust the airflow accordingly Real time airflow is displayed on the LCD screen Refer to section 1 for Display information 3 Once you have your desired airflow leave the controls after aro...

Page 16: ...e installation is causing too much restriction for the desired airflow to be reached the Auto Adjust feature will be activated The procedure events are listed below 1 The 3 buttons will begin flashing Red along with the airflow setting on the LCD screen 2 The airflow setting on the screen will drop to display the highest airflow that can be achieve 3 The airflow will stabilise and the buttons will...

Page 17: ...duct as this will damage the finish The cooling inlets and outlets should be cleaned once a year to prevent build up of dust and overheating of the unit Replacing Filters The iQ system constantly monitors the condition of the individual filters As the filters block the LCD display will show the relevant filter symbol filling up see section 1 for LCD details Each filter symbol fills up in 5 increme...

Page 18: ...e buttons will glow Red and if fitted the filter blocked signal will be given To remove and replace the Combined filter follow the procedure detailed below Warning The combined filter is very heavy Over 40Kgs therefore the procedure below must be carried out by 2 people lifting together 1 Isolate the electrical supply to the extractor 2 Undo the catches on the front of the unit and open the door 3...

Page 19: ... system features a 2 stage Hose blocked alarm Partial hose blockage Full hose blockage Partial hose blocked alarm This alarm will become active when the iQ system detects a part blockage in the installation The iQ system interprets a partial blockage as a vacuum spike within the ductwork but is only a partial blockage as the extractor is still able to maintain its set airflow During this time it i...

Page 20: ...ront door and re connect the mains supply Gas Filter monitoring VOC Sensing If the VOC Volatile Organic Compound sensing option has been fitted to your iQ system then this will be constantly monitoring the exhaust gas of the extraction unit If the VOC level in the exhaust exceeds the PPM Parts per million level pre set at BOFA then the Gas alarm will be triggered and display the Gas icon as shown ...

Page 21: ...e from the seller if specification has been pre arranged with the seller Or download original settings from your master iQ unit Max capacity USB Stick 4GB 2 Download this file to a blank memory stick 3 Place the iQ system in standby mode Front power button glowing Red 4 Open the front door and insert the memory stick into the USB slot 5 The LCD display will show upload press the button correspondi...

Page 22: ...a To download the information from the iQ system please follow the procedure below 1 Obtain a memory stick Max capacity USB Stick 4GB 2 Place the iQ system in standby mode Front power button glowing Red 3 Open the front door and insert the memory stick into the USB slot 4 The LCD display will show download press the button corresponding to this 5 The display will show a progress complete bar and w...

Page 23: ...ion Shows the percentage of the iQ system capacity that is taken up by the installation pipe work this value would also rise if the inlet or pipe work becomes blocked Motor output Shows the percentage the motor is being run at to achieve the airflow set by the user This value will increase as the filters begin to block Internal temperature Shows the internal temperature of the extraction unit the ...

Page 24: ...r that outputs 12V DC providing the iQ system with power If the buttons on the front panel are not illuminated or operational this would indicate a problem with the internal power supply provided the main isolation switch is in the ON position and voltage is proven at this point If the internal power supply has failed then arrangements should be made to replace the transformer Error Codes on the i...

Page 25: ...Serial Number Pre filter Combined filter Date Engineer Date Engineer Filter disposal The Pre and Combined filters are manufactured from non toxic materials Filters are not re usable cleaning used filters is not recommended The method of disposal of the used filters depends on the material deposited on them For your guidance Deposit EWC Listing Comment Non Hazardous 15 02 03 Can be disposed of as n...

Page 26: ...aximum Altitude 2000m Size Metric mm Imperial inches Height 1201 47 2 Depth 787 31 Width 617 24 3 Filters Filter Type Surface area Efficiency Pre filter 30 0m2 95 0 9micron Combined filter 7 5m2 99 997 0 3micron Combined Filter Gas section Filter Type Carbon type Amount Combined filter Gas Activated carbon 34kgs Environmental operating range Temperature 5o C to 40o C Humidity Max 80 RH up to 31o C...

Page 27: ... Information BOFA Headquarters 21 22 Balena Close Creekmoor industrial Estate Poole Dorset BH17 7DX UK Phone 44 0 1202 699444 BOFA Americas 303 S Madison Street Staunton Illnois 62088 USA Phone 001 618 205 5007 ...

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