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Bodine 1865, Instructions For Installation And Operation Manual

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Bodine 1865 Instructions For Installation And Operation Manual Download Page 18

18

www.bodine-electric.com

PROBLEM

CHECK POINT

IF “YES,” THEN …

Motor does not run

Is main power lamp 

illuminated? 

•  Check that power source 

is switched on.

•  Reconfirm the power 

voltage level.

Is the red “LMT” 

LED illuminated?

•  Check that TORQ trim 

pot is not set too low.

•  Check that motor is 

not overloaded.

Is the main speed 

pot damaged?

•  Examine the speed 

pot and correct it.

Motor runs, but in 

wrong direction

Is wiring to the 

motor correct? 

•  Switch the two motor wires.

Motor runs, but speed 

can’t be adjusted

Is the main speed 

pot damaged?

•  Examine the speed 

pot and correct it.

Is the red “LMT” 

LED damaged?

•  Check that TORQ trim 

pot is not set too low. 

•  Check that motor is 

not overlooked.

Motor runs, but speed 

is too high or too low

Is the motor specification 

correct?

•  Reconfirm motor 

specification.

Is the gear ratio correct?

•  Reconfirm gear ratio.

Is the MAX trim pot 

setting correct?

•  Check MAX trim pot settings.

Is DIP switch 8 set for 

proper output voltage?

•  Set DIP switch 8 properly.

Motor runs but with 

abnormal speed variation

Is the loading variation 

too large?

•  Reduce loading variation.

Are DIP switches set 

properly to match 

the motor?

•  Set DIP switches properly.

Is REG trim pot set properly? •  Adjust REG trim pot.

Table 4 - General problem evaluation method

Figure 16 – Location of LED Status Indicators inside the enclosure

Summary of Contents for 1865

Page 1: ...uctions for Installation and Operation Model 1865 for 115 230 VAC power supply with NEMA 4 enclosure and line filter for CE Specifications Product Type UPM 3318E4 Input Voltage 115 or 230 VAC 10 Single Phase 50 60Hz Output Voltage Adjustable 0 to 90 or 0 to 180 VDC ...

Page 2: ...icular problems arise which are not covered sufficiently for the user s purpose the matter should be referred to the Bodine Electric Company Figure 1 Overview of installation for reference only and not be used as a replacement for the detailed instructions within this manual IMPORTANT Read this manual completely and carefully Pay special attention to all warnings cautions and safety rules Failure ...

Page 3: ... INSTALLATION 6 Step 1 Examine Before Installation 6 Step 2 Choose a Suitable Location 7 Step 3 Mount the Control 7 CONNECTION 8 Step 4 Preliminary Setup 8 Step 5 Connect Motor 10 Step 6 Connect AC Line Cord 10 Step 7 Close and Seal Enclosure 10 Step 8 Connect to AC Power 10 OPERATION 12 Step 9 Check System Before Operating 12 Step 10 Operate the Control 13 Step 11 Adjust Trim Pots optional 14 TRO...

Page 4: ...V 1 3 HP 180V Table 2 General Performance Specifications Parameter Specification Factory Setting Speed Signal Input Voltage 0 5 VDC must be isolated from AC line N A speed pot Minimum Speed Trim Pot Range 0 50 VDC output to motor with input speed signal set at 0 VDC 0 VDC full CCW Maximum Speed Trim Pot Range 60 100 of full motor speed with input speed signal set at 5 VDC 100 Acceleration Trim Pot...

Page 5: ...ARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage WARNING CAUTION CAUTION WARNING Do n...

Page 6: ...ontrolisused Remarque Ladétectiondelasurchauffe du moteur n est pas assurée par cette control Step 1 Examine before installation Check that the model number on the control matches the model number ordered The control model number is printed as part of the serial number on an adhesive label on the outside bottom surface of the control enclosure Carefully examine the control for shipping damage Part...

Page 7: ... electromagnetic interference soldering or power machinery Avoid mounting the control to a surface that vibrates Step 3 Mount the Control Prepare the mounting surface by drilling four holes with their centers located as shown in Figure 3 If 10 screws are to be used for mounting then use a 6 204 clearance drill If 10 32 machine screws are to be used for mounting then use a 20 161 tap drill After th...

Page 8: ...E JUMPER If the control is to be operated from a two phase 230 VAC power supply where both lines are hot typically in the USA then remove the jumper wire between the spades labeled BYPS1 and BYPS2 DIP SWITCHES FOR MOTOR MATCHING Figure 4 shows a bank of 8 DIP switches factory set with 4 5 6 and 7 ON Set switches 1 7 to match the type voltage armature speed not output speed of geared motor current ...

Page 9: ...5 33A5 180 2500 0 80 1 7 1 2 3 6 8 0 2 1 2 2 33A5 180 3000 0 89 1 6 1 2 3 6 8 0 1 2 1 9 33A75 180 3000 1 3 1 4 2 5 8 0 2 6 3 5 33A7 180 1725 0 88 1 6 3 5 8 0 1 7 2 0 42A5 180 1725 0 85 1 6 3 5 8 0 1 3 2 1 42A5 180 1725 0 85 1 5 3 5 8 0 1 71 2 1 42A5 180 2500 1 2 1 4 2 5 8 0 2 7 8 5 42A55 180 3000 1 17 1 5 2 5 8 0 2 5 4 1 42A5 180 1725 0 85 1 6 3 5 8 0 1 7 2 1 42A7 180 1725 1 0 1 5 2 5 8 0 2 0 3 2 ...

Page 10: ...n Figures 5 and 6 If the motor doesn t rotate in the desired direction as connected switch the two motor wires Note that these connection diagrams apply to Bodine motors only When the connections are done tighten the nut Motor White A2 A1 Black Green or Green Yellow Traces Motor Brown A2 A1 Light Blue Green Yellow Traces Motor White A2 A1 Black Green or Green Yellow Traces Motor Brown A2 A1 Light ...

Page 11: ...www bodine electric com 11 Figure 7 Electrical connections for Model 1865 ...

Page 12: ...onnections between motor and control when the power supply is turned on or the control may be damaged due to a surge peak Check that motor is securely mounted Test motor unloaded first to verify proper setup Check all rotating members Be sure keys pulleys etc are securely fastened and safety guards are in place Check for proper mounting and alignment of products and verify safe loading on shafts a...

Page 13: ... minimum output speed as set by the MIN trim pot inside the control Turning the pot fully CW will produce the maximum output speed as set by DIP switch 8 and the MAX trim pot inside the control 3 To stop the motor turn the AC power off using the power toggle switch 4 If the motor does not start promptly and run smoothly refer to the TROUBLESHOOTING section OFF AUS ARRET SPEED DREHZAHL VITESSE ON E...

Page 14: ...ustment tools must be used and safety glasses must be worn High voltage exists in this control Electrocution and or fire hazard can result if caution is not exercised Figure 9 Location of trim pots inside enclosure MIN Minimum Speed Limit The MIN trim pot can be adjusted if it is desired for the motor to run at a minimum speed higher than 0 rpm with the main speed dial set at 0 The maximum setting...

Page 15: ...or a 0 to 180 VDC output Certain loading conditions may prevent the motor from actually accelerating as quickly as the output voltage ramps up DEC Deceleration Time Turn the DEC trim pot to change the deceleration time The minimum setting fully counterclockwise produces a voltage ramp time of approximately 0 2 seconds The maximum setting fully clockwise produces a voltage ramp time of approximatel...

Page 16: ...at if the overload condition is allowed to persist continuously There is no shut down function in the control to protect against a continuous overload The red LMT LED will illuminate when the current limit set by the TORQ trim pot is reached REG IR Compensation for Speed Regulation The REG trim pot sets the gain of the IR compensation It is factory set so that motor speed varies no more than about...

Page 17: ...roblem Has the system ever operated properly If the control was just installed and doesn t work right then something probably wasn t done correctly in the installation However if the system was working for an extended period of time and just recently stopped working then the control probably was initially installed properly but something has somehow changed Is the problem continuous or intermitten...

Page 18: ...d correct it Is the red LMT LED damaged Check that TORQ trim pot is not set too low Check that motor is not overlooked Motor runs but speed is too high or too low Is the motor specification correct Reconfirm motor specification Is the gear ratio correct Reconfirm gear ratio Is the MAX trim pot setting correct Check MAX trim pot settings Is DIP switch 8 set for proper output voltage Set DIP switch ...

Page 19: ...epaid with previous authorization to Bodine or to a Bodine Authorized Service Center Bodine is not responsible for removal installation or any other incidental expenses incurred in shipping the products to or from Bodine This warranty is in lieu of any other expressed or implied warranty including but not limited to any implied warranties of merchantability and or fitness for a particular use Bodi...

Page 20: ...or complete specifications 3D CAD drawings or to order online visit bodine electric com 201 Northfield Road Northfield IL 60093 U S A 773 478 3515 info bodine electric com www bodine electric com Visit www bodine electric com for all your motion control needs 07401043 D Bodine offers over 1 300 standard gearmotors motors and system matched speed controls ...

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