background image

2007 Bodecker Brewed. All Rights Reserved.

56

OPERATING SPECIFICATION:

If all DIP Switches are ON, there will be free vend and Coin Acceptor will not accept 
any coin. Displays will show 000. 

Normal case, Vend price (Price set by the DIP switches) will be displayed and every 
time a coin is accepted, the remaining money to vend will be displayed.

Once coin accepted is more than or equal to the vend price, vending ready relay will 
be activated. Displays will blink 000 and also beeps once. 

When cup switch is activated and brew button is pressed, vending will start and 
during that time displays will steadily show 000 without any beep by the buzzer.

When vending is over, vend price will be displayed and new cycle of vending can 
start over again.

WHEN DIP SWITCH IS CHANGED WHILE THE MACHINE IS POWERED ON, THE 
MACHINE NEEDS TO BE RESTARTED TO TAKE THE NEW CHANGES INTO 
EFFECT OR ATLEAST ONE VEND WILL BE DONE WITH THE LAST SETTINGS.

INSTALLATION:

There are two sets of wires for installation from the Coin attachment . One is 4 wire 
shielded wire and another is two isolated wires.

POWER WIRES: 

This is a pair of two wires, Red and Black. They are connected to the Transformer in 
parallel to the wires from the Vending Machine board. These wires can be 
interchanged. The following diagram shows the installation of those wires.

Summary of Contents for BREWER

Page 1: ...2007 Bodecker Brewed All Rights Reserved 1 MANUAL North America Issue No 7 July 2007 Simply consistent Consistently simple...

Page 2: ...0 21 25 26 42 43 45 46 48 49 51 52 61 62 63 64 68 69 70 71 72 UNPACKING AND INSPECTING SPECIFICATIONS PLUMBER S INSTALLATION SET UP PROGRAMMING TROUBLESHOOTING PARTS AND SETTINGS POUR OVER ATTACHMENT...

Page 3: ...2007 Bodecker Brewed All Rights Reserved 3 INTRODUCTION...

Page 4: ...izes short tall or regular The illuminated panel will now tell you the duration of the brew cycle and count down to the completion of the cycle If during the cycle you press the button again the extra...

Page 5: ...different sizes of cups or may be removed entirely The lower level may also be conveniently removed for cleaning or to accommodate a coffeepot for larger consumption After a pre determined number of b...

Page 6: ...2007 Bodecker Brewed All Rights Reserved 6 UNPACKING AND INSPECTING...

Page 7: ...e carrier Remove all shipping and packing materials Save all shipping and packing materials until a thorough inspection has been completed Examine the Bodecker Brewed System for dents scratches or oth...

Page 8: ...2007 Bodecker Brewed All Rights Reserved 8 SPECIFICATIONS...

Page 9: ...2007 Bodecker Brewed All Rights Reserved 9...

Page 10: ...2007 Bodecker Brewed All Rights Reserved 10...

Page 11: ...2007 Bodecker Brewed All Rights Reserved 11 PLUMBER S INSTALLATION INSTRUCTIONS...

Page 12: ...lbs For less than a 25 ft run use 1 4 tubing and connect to 1 2 or larger water line The inlet water fitting on the back of the brewer is a 1 4 flare fitting 3 If installed with saddle valve the valve...

Page 13: ...2007 Bodecker Brewed All Rights Reserved 13 SET UP...

Page 14: ...reached the appropriate level to begin heating cycle If this probe does not see water for 3 minutes the control board will interpret this as an error It will shutoff the solenoid valve disable the con...

Page 15: ...mech is in the retracted position This error should never be seen if this does happened refer to programming section These are some of the ready conditions that must be met in order for the ready ligh...

Page 16: ...2007 Bodecker Brewed All Rights Reserved 16 Cam on a brew motor must be set slightly to the right This is critical...

Page 17: ...2007 Bodecker Brewed All Rights Reserved 17 PROGRAMMING...

Page 18: ...n mode This sequence is used to calibrate the electronics to the liquid flow rate through the brew system It DOES NOT set the flow rate It simply tells the control what the flow rate is To calibrate t...

Page 19: ...t brewing chamber is moving up and down activating upper and lower limit switches which govern the position of the brewing chamber at the same time display will change indicating current position as f...

Page 20: ...imeout E 7 Cup switch opened during brew cycle Recommended programming settings Bin 35 Air pump time 5 Air pump speed 6 Calibration 7 5 for strong coffee default setting 10 for weaker coffee flow regu...

Page 21: ...2007 Bodecker Brewed All Rights Reserved 21 TROUBLE SHOOTING...

Page 22: ...will appear By pressing the REGULAR button the guillotine will start to operate To get out of the program press HOT WATER button then REGULAR button This will engage the guillotine To ensure it is fu...

Page 23: ...button Display shows SRV Press either of the two upper brew buttons to enter service mode You can raise the guillotine by pressing Regular button Then press Hot Water to return Shut off power Remove c...

Page 24: ...ble replacement of main board Problem Brewer dripping liquid Remove cover Make sure all water lines are secure and in place Check coffee seal in shuttle to assure that it is in place and functioning C...

Page 25: ...sure that the pin is positioned so that the top portion enters the Bob cup first Reset horse shoe elevation as it may be too high Problem Shuttle will not insert Forks on guillotine may be obstructing...

Page 26: ...2007 Bodecker Brewed All Rights Reserved 26 PARTS AND SETTINGS...

Page 27: ...2007 Bodecker Brewed All Rights Reserved 27 UPPER LIMIT SWITCH ACTIVATED Cam Drive Motor Rotor Upper Limit Switch Lower Limit Switch Cup Switch Direction of Rotor turn...

Page 28: ...2007 Bodecker Brewed All Rights Reserved 28 LOWER LIMIT SWITCH ACTIVATED Lower Limit Switch Upper Limit Switch Cup Switch Direction of Rotor turn...

Page 29: ...in center of panel and remove access panel 2 Pull out hose 3 Remove drain plug 4 Unlatch drain clump 5 Drain until empty 6 Tip machine to your left to empty remainder of water 7 Put plug back in the h...

Page 30: ...2007 Bodecker Brewed All Rights Reserved 30 GUILLOTINE UP POSITION Roller Bearing Injector Pin...

Page 31: ...2007 Bodecker Brewed All Rights Reserved 31 GUILLOTINE DOWN POSITION Water Regulator Guillotine...

Page 32: ...2007 Bodecker Brewed All Rights Reserved 32 PARTS GUILLOTINE ASSEMBLY...

Page 33: ...2007 Bodecker Brewed All Rights Reserved 33 MECH ASSEMBLY...

Page 34: ...2007 Bodecker Brewed All Rights Reserved 34 MOTOR ASSEMBLY...

Page 35: ...2007 Bodecker Brewed All Rights Reserved 35 SHUTTLE ASSEMBLY...

Page 36: ...2007 Bodecker Brewed All Rights Reserved 36 BAR ASSEMBLY...

Page 37: ...2007 Bodecker Brewed All Rights Reserved 37 PLUNGER ASSEMBLY...

Page 38: ...2007 Bodecker Brewed All Rights Reserved 38 FLOW REGULATOR _ Use Philips screwdriver to make an adjustment...

Page 39: ...2007 Bodecker Brewed All Rights Reserved 39 WATER VALVE...

Page 40: ...2007 Bodecker Brewed All Rights Reserved 40 SHUTTLE Coffee Outlet Pin...

Page 41: ...2007 Bodecker Brewed All Rights Reserved 41 SOLENOID...

Page 42: ...7 Tank Lid Weldment 8 Nut Hex 50 20 9 Gasket Tank Heater 10 Tank Heater 1850W 220V 11 Thermal Cut Off W Double Terminal 12 Thermal Cut Off W Lead Assy 13 Lead Electrical Thermostat to Heater 14 Brack...

Page 43: ...2007 Bodecker Brewed All Rights Reserved 43 POUR OVER ATTACHMENT...

Page 44: ...erved 44 A single cup brewing system that is designed for locations where no plumbing is available This unit will brew 45 cups of coffee before there is any need to add water The Brewer has a low wate...

Page 45: ...2007 Bodecker Brewed All Rights Reserved 45 SPECIFICATIONS...

Page 46: ...2007 Bodecker Brewed All Rights Reserved 46 BASE UNIT...

Page 47: ...ternative to the disposal bin The High Volume Metal Base Unit rests on the counter allowing The Bodecker Brewer and the drip tray to be securely placed on top The High Volume Base Unit is designed to...

Page 48: ...2007 Bodecker Brewed All Rights Reserved 48 SPECIFICATIONS...

Page 49: ...2007 Bodecker Brewed All Rights Reserved 49 FREE STANDING BASE UNIT...

Page 50: ...Reserved 50 The High Volume Free Standing Base Unit is design for locations where counter space is not available The Bodecker Brewer and the drip tray are securely placed on top In addition this unit...

Page 51: ...2007 Bodecker Brewed All Rights Reserved 51 SPECIFICATIONS...

Page 52: ...2007 Bodecker Brewed All Rights Reserved 52 VENDING APPLICATION...

Page 53: ...of the face plate on a digital display allowing the operator or client to conveniently change the price in increments of 5 cents thereby eliminating the need for printed sticker or price labels When c...

Page 54: ...2007 Bodecker Brewed All Rights Reserved 54 COIN ATTACHMENT INSTALLATION...

Page 55: ...switch control etc are implemented in the CPU with firmware It is designed to be Fixed Price Vend controller i e if customer pays exact money vend starts once customer presses the vend switch If custo...

Page 56: ...and during that time displays will steadily show 000 without any beep by the buzzer When vending is over vend price will be displayed and new cycle of vending can start over again WHEN DIP SWITCH IS...

Page 57: ...2007 Bodecker Brewed All Rights Reserved 57...

Page 58: ...White wire is connected to the Upper Leaf Switch where the other Gray wire from the Coffee Machine Board is already connected NOTE These wires can t be interchanged 2nd Pair of Shielded wire is short...

Page 59: ...2007 Bodecker Brewed All Rights Reserved 59...

Page 60: ...ere the other Gray wire from the Coffee Machine Board is already connected NOTE These wires can t be interchanged a 1 2nd Pair of Shielded wire is shorter and of Red and Green color Remove the Blue wi...

Page 61: ...80 ON ON ON OFF OFF OFF OFF 85 ON ON OFF ON ON ON ON 90 ON ON OFF ON ON ON OFF 95 ON ON OFF ON ON OFF ON 100 ON ON OFF ON ON OFF OFF 105 ON ON OFF ON OFF ON ON 110 ON ON OFF ON OFF ON OFF 115 ON ON OF...

Page 62: ...2007 Bodecker Brewed All Rights Reserved 62 SPACE SAVER...

Page 63: ...2007 Bodecker Brewed All Rights Reserved 63 Where space is of a concern our display unit is designed to be placed on top of the brewer...

Page 64: ...2007 Bodecker Brewed All Rights Reserved 64 CARE AND CLEANING OF BODECKER BREWED...

Page 65: ...parts of the brewer the switch at the back of the brewer should be turned off To remove the cover first disconnect the water filter if one has been installed Next remove the two screws at the topside...

Page 66: ...re creates the pulsating effects in conjunction with the spray injector that is critical to the quality of the product produced The next item is the flow control valve This valve due to its unique fea...

Page 67: ...on push rod 3 is removed The cam motor is engaged through limit switches 2 and 3 controlling the up and down cycles This ensures that the Bob cup does not go up as the guillotine removes the injectio...

Page 68: ...g and deliming schedule based on the apparent local water quality The hot water tank should be delimed with a solution of SCALEX 900 All other components should be cleaned with regular dish detergents...

Page 69: ...2007 Bodecker Brewed All Rights Reserved 69 PARTS LIST...

Page 70: ...k 10 00 706250 Pin spring 125x 625 0 05 706356 Retainer cup polyprop 3 00 yes 2 706357 Wire poly cup retain 1 30 706228 Actuator Assembly 49 65 110507 O ring 0 20 yes 2 706232 Seal Ring 2 20 706233 Ne...

Page 71: ...2007 Bodecker Brewed All Rights Reserved 71 WARRANTY...

Page 72: ...eplacing or repairing any part or parts which are defective in material or workmanship and returned to our factory shipping cost prepaid No warranty expressed or implied other than the aforesaid is ma...

Reviews: