Böcker Ab 286 Operating Instructions Manual Download Page 37

Toplift / Toplift ECO 

 

 

37 

92023200095 

 

 

Test protocols on expert inspection 
 

The test depends on the national prescriptions. 
In Germany, the test-requirements for the user/operator are determined by the operational safety order. 
 

The results of the expert test according to the operational safety order 

 

The TOPLIFT, factory number ___________ was subjected on ____________________ 
to a visual and functional inspection.  No defects were detected/The following defects were detected: 
____________________________________________________________________________ 
____________________________________________________________________________ 
____________________________________________________________________________ 

 

There are - no - objections to putting the device into operation.  A new inspection is - not - necessary. 

 

___________________ ___________________ ___________________ 
Place / Date 

Signature 

Signature 

 Expert 

Works 

Manager 

 

Name of expert: 

_________________________________________ 

Address: _________________________________________ 
Job title 

_________________________________________ 

employed by: 

_________________________________________ 

 

New inpection 

The TOPLIFT, factory number _________ was subjected on ____________________ 
to a new inspection. The objections resulting from the test on _____________________ 
have – not – been remedied. 

 

___________________ ___________________ ___________________ 
Place / Date 

Signature 

Signature 

 Expert 

Works 

Manager 

 

Summary of Contents for Ab 286

Page 1: ...perating Instructions Toplift Toplift Eco Translation based on the original German version Document no 92023200095 Every operator before he places the device in ser vice must read the operating manual...

Page 2: ...Toplift Toplift ECO 2 92023200095 B cker Maschinenwerke GmbH Lippestr 69 73 D 59368 Werne Tel 49 0 2389 7989 0 Fax 49 0 2389 7989 9000 E Mail info boecker group com Internet www boecker group com...

Page 3: ...Assignment of these operating Instructions This assembly and operating instruction Document no 92023200095 Original from 26 07 2006 Version 05102010 applies to Type Toplift Serial number Ab 42850 Typ...

Page 4: ...ning of special dangers Electric energy 11 4 ASSEMBLY OF THE HOIST 12 4 1 Indications for safety 12 4 2 Estimation of the rail length 12 4 3 Assembly of the rails 12 4 4 Setting up the rail section 12...

Page 5: ...able without front flap 24 5 10 4 Handling of the furniture platform with pluggable side guards 25 6 OPERATION OF THE TOPLIFT 26 6 1 Before each use 26 6 2 Control system of the TOPLIFT 225 234 240 M1...

Page 6: ...ng diagram Toplift 225 110V 40 14 2 Wiring diagram Toplift 225 Universal Toplift 234 Toplift Furniture M1 43 14 3 Wiring diagram Toplift 240 Toplift Furniture M2 44 14 4 Wiring diagram Toplift Furnitu...

Page 7: ...e manufacturer Manufacturer B cker Maschinenwerke GmbH Lippestr 69 73 D 59368 Werne Tel 49 0 2389 7989 0 Fax 49 0 2389 7989 9000 E Mail info boecker group com Internet www boecker group com Marking CE...

Page 8: ...40 ED 40 ED Supply line 3 x 2 5 mm 3 x AWG10 3 x 5 26mm 3 x 2 5 mm 3 x 2 5 mm 3 x 2 5 mm2 Length supply line max 40 m max 40 m max 40 m max 40 m max 40 m Fuse 16 A tr ge 32 A tr ge 16 A tr ge 16 A tr...

Page 9: ...Fig 2 1 2 1 Special characteristics The TOPLIFT is an easily assembled aluminium ladder hoist for construction work under the terms of EN 12158 2 2 2 Composition of the hoist Find the composition of t...

Page 10: ...le roller 10 kg 2 3 2 Hoisting devices Part No 0226700000 Tilting bucket 80 ltr 29 kg 0224200000 Uni platform standard 28 kg 2023200020 Uni platform comfort 32 kg 0224300000 Sheet platform 22 kg 39401...

Page 11: ...T 3 4 Safety instructions governing specific operational phases 3 4 1 Standard operation Avoid any operational mode that might be prejudicial to safety Before beginning to work familiarize yourself wi...

Page 12: ...axle have to be released by raising the linkage 3 Slide the carriage to the bottom of the foot sec tion 4 Place the extensions of 2 or 1 m on the ground 5 Join the extensions Attention The ring nuts a...

Page 13: ...150 200 or 200 HS are com bined then the total maximum capacity is 150 kg 4 6 Mounting of bend section 1 Set up the rail with carriage fitted 2 Place the bend section and tighten the screws 3 Add fur...

Page 14: ...h an undercarriage it can be moved sideways along the building 4 11 1 Assemly of the undercarriage The undercarriage has to be fixed before setting up the rail section 1 Dismantle the feet these are f...

Page 15: ...ction 2 Take limit switch cable up to the head section and fix it to the holder with the wing screw 3 Lead the limit switch cable down the rails and fix it to the eye screws of the rails 4 Wind the re...

Page 16: ...supply must be made by a distribution unit with an earth leakage breaker Secure with a 16A time lag Hint The cable has be totally un wound The use of the proper supply cable is essential as otherwise...

Page 17: ...Open the lids of the rope pulleys 2 Lead the rope from the left to the right on the lower pulley at the rear The rope lies behind the bar of the broken rope device 3 Now lead the rope from the right t...

Page 18: ...carriage as well as with the tilting car riage For loading the universal platform the side gratings can be lifted up and swung to the side at the same time The standard universal platform has a load...

Page 19: ...witch cam has to be bolted to the platform The advantage of using the tilting carriage is that the Sheet platform can be tilted to the horizontal posi tion when arrived at the top so that unloading of...

Page 20: ...oned The lateral bars can be extended to 1 55 m max capacity 200 kg 5 9 Sheet transport bed with adjust able inclination The sheet transport bed with adjustable inclina tion serves to convey large she...

Page 21: ...are not engaged the loaded or unloaded platform bed will tilt Danger of crushing Before loading or using the sheet transport bed check the bolt lock and the snap pins and lock if necessary WARNING Da...

Page 22: ...d before material transport The material is secured by the chains provided by the manufacturer After the extensions integrated into the floor and sides are used Fig 5 9 3 the sheet transport bed with...

Page 23: ...erve in this position to support the up per frame 1 picture 5 9 5 In the second inclination option picture 5 9 5 the up per frame 1 is held using the long supports 4 and the bolted connections The upp...

Page 24: ...ic support Dimensions are 1200 x 800 mm B x T max capacity 200 kg 5 10 2 Furniture platform pivotable and extendable The furniture platform picture 5 11 is pivotable and extendable incl telescopic sup...

Page 25: ...ach Always secure load by means of belts against falling down For loading or unloading in upper position the platform can be drawn towards the window sill or over the balcony parapet Unlock and hinge...

Page 26: ...tons EMERGENCY STOP UP DOWN It works in hold to run mode The upwards movement is limited by the upper limit switch The downwards movement is stopped by the slack rope device The travel can always be...

Page 27: ...be provided to assure persons do not fall down These means must be of such nature that the loading carrying devices can be safely loaded and unloaded The safety device has to be strongly fixed and mus...

Page 28: ...the requirements of environmental protection The maintenance comprises visual checks func tional checks and cleaning The intervals are indicated as follows w weekly 3 M 3 monthly 12 M annually Descrip...

Page 29: ...unroll the wire rope completely on the ground before fitting to the drum to avoid twisting 9 4 Fitting of the hoisting rope on the cable drum Toplift 225 Universal 234 240 Furniture Remove the front w...

Page 30: ...the end of the rope so that the wedge jams in the rope socket 4 Secure only the end of the rope by attaching a rope clamp 9 7 Adjusting the slack rope device The slack rope device has been adjusted w...

Page 31: ...t be less than 105V dur ing start of upward travel with load Operational capacitor defective Replace see to it that the right capacitor is re placed Starting capacitor defective Replace see to it that...

Page 32: ...Toplift Toplift ECO 32 92023200095 11 master data manufacturer ____ B cker Maschinenwerke GmbH Lippestrasse 69 73 D 59368 Werne dealer owner Serial number year of contruction implementing...

Page 33: ...to be checked depending on the operation frequency at least once a year by an expert Experts are persons who have sufficient knowledge in terms of in terms of hoists because of their professional tra...

Page 34: ...s EMERGENCY OFF Condition UP Function DOWM Movement Permanent marking of the movement directions Limit switches lower sledge Condition Upper sledge Function Movement Elements for fastening and stable...

Page 35: ...Steel wire ropes Pulley rollers Damaging Forms of abrasion Feathering in the rope rill Alignment of the pulley roll Rope connections Pinch points squeezing Corrosion inside outside Wire breaking Bird...

Page 36: ...__________ ____________________________________________________________________________ There are no objections to putting the device into operation A new inspection is not necessary _________________...

Page 37: ...________ ____________________________________________________________________________ There are no objections to putting the device into operation A new inspection is not necessary ___________________...

Page 38: ...________ ____________________________________________________________________________ There are no objections to putting the device into operation A new inspection is not necessary ___________________...

Page 39: ...________ ____________________________________________________________________________ There are no objections to putting the device into operation A new inspection is not necessary ___________________...

Page 40: ...Toplift Toplift ECO 40 92023200095 14 Wiring diagrams 14 1 Wiring diagram Toplift 225 110V...

Page 41: ...Toplift Toplift ECO 41 92023200095...

Page 42: ...Toplift Toplift ECO 42 92023200095...

Page 43: ...Toplift Toplift ECO 43 92023200095 14 2 Wiring diagram Toplift 225 Universal Toplift 234 Toplift Furniture M1...

Page 44: ...KONFORMIT TSERKL RUNG 44 92023200095 14 3 Wiring diagram Toplift 240 Toplift Furniture M2...

Page 45: ...Toplift Toplift ECO 45 92023200095 14 4 Wiring diagram Toplift Furniture MV...

Page 46: ...KONFORMIT TSERKL RUNG 46 92023200095...

Page 47: ...Toplift Toplift ECO 47 92023200095...

Page 48: ...KONFORMIT TSERKL RUNG 48 92023200095...

Page 49: ...Toplift Toplift ECO 49 92023200095 14 5 Wiring diagram Toplift ECO...

Page 50: ...wiring diagram 50 92023200095...

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