Bock Water heaters 55602 Instruction Manual Download Page 8

Page 8

Atmospheric Gas 

SECTION III: PRE-INSTALLATION (cont.)

NOTE: Locate the heater so it is not subject to physical damage from moving vehicles or
 flooding. Do not locate the water heater in a room where swimming pool chemicals or large

quantities of water softener salt are kept. Installing a water heater
in this environment will result in premature failure of tank and
burner components due to corrosion caused by these elements 
diffusing into the air.

DO NOT INSTALL THE WATER HEATER ON COMBUSTIBLE
FLOORING.

Place on noncombustible flooring and maintain

clearances prescribed by this manufacturer and per code NFPA 54. If
the water heater must be located on combustible flooring it must be
raised off the floor with a layer of 4'' concrete block laid so the air
holes are aligned as shown in Figure 2. Consult with local code
officials before using this method. Please consult local codes, NFPA
54 and/or contact Bock Water Heaters with questions concerning

proper flooring  materials. Leave adequate room for periodic maintenance of heater and burner.
The water heater should be placed as near to the chimney as practical in order to keep vent
connector length to a minimum. Consult National Fuel Gas Code for proper vent configuration.

Minimum clearance to combustible construction is: SIDES 6"; BACK 6"; FRONT 24";
DRAFT HOOD; 18". The installation of this water heater must conform with local
codes and ordinances. In the absence of local codes, the installation must comply
with the National Fire Protection Association (NFPA 54) Code. 

COMBUSTION AND VENTILATION AIR

The water heater must be installed in a location with an adequate air supply for combustion,
ventilation and draft control. Unsafe levels of carbon monoxide (CO), condensation and
sooting may result if the room does not have an adequate air supply. See “National Fuel Gas
Code (NFPA 54)” or the discussions of “Unconfined Space” and “Confined Space” below. Poor
ventilation will also result in hot spots around the heater. Temperatures over 90°F near the
water heater generally indicate a lack of ventilation.

UNCONFINED SPACE

Unconfined space is defined by NFPA 54 as a space with a volume greater than 50 cubic feet
(during typical use) per 1000 BTUH of the total combined input of all fuel burning appliances
in the space. Rooms leading directly to the installation space through doors that cannot be
closed can be considered part of the space. 

Exception:

Buildings with full vapor barriers, tight

doors and windows or air infiltration rates of less than 0.35 air changes per hour will be
considered a confined space and require additional air supplies. 

CONFINED SPACE

Confined space is defined by NFPA 54 as a space with a volume less than 50 cubic feet (during
typical use) per 1000 BTUH of the total combined input of all fuel burning appliances in the
space. Buildings or rooms of unusually tight construction are also considered a confined space.
See 

“Unconfined Space: 

Exception

”.

When installing fuel burning appliances in a confined space, air must be supplied to that
space from either inside or outside of the building as conditions allow.

A. Inside Air Supply: 

A confined space shall be provided with two permanent openings; one

within 12 inches of the top and one within 12 inches of the bottom of the enclosure. These
openings shall lead directly to room(s) of sufficient volume so that the combined volume of
all the space meets the criteria for unconfined space. Each opening shall have a minimum free
area of 1 square inch per 1000 Btu/hr of the combined total input of all fuel burning
appliances in the space. Each opening shall have an area of not less than 100 square inches or
a minimum dimension of not less than 3 inches.

Figure 2

Summary of Contents for 55602

Page 1: ...perature is needed in part of the water system automatic temperature limiting devices must be used on all lines to water taps WARNING Flammable vapors may be drawn to this water heater from other area...

Page 2: ...property damage personal injury or death DANGER Water heaters utilizing Liquefied Petroleum gas LP are different from natural gas models A natural gas heater will not function safely on LP gas and vi...

Page 3: ...tion I Specifications 4 Section II General Information 5 Section III Pre Installation 7 Section IV Installation 10 Section V Operation 13 Section VI Maintenance 15 Section VII Troubleshooting 16 Secti...

Page 4: ...to LP Working Pressure 150 PSI 1034 kPa Test Pressure 300 PSI 2068kPa For natural gas Manifold pressure 4 W C 1 00 kPa Inlet pressure range 5 14 W C 1 25 3 49 kPa For propane gas Manifold pressure 10...

Page 5: ...setting is 180 F A built in non cycling Energy Cut Off ECO is standard on all gas thermostats In the event that the water temperature becomes excessive 200 F the ECO will shut off all gas to the water...

Page 6: ...tures in this water heater install temperature and pressure protective equipment required by local codes and no less than a combination temperature and pressure relief valve certified by a nationally...

Page 7: ...er or to lower floors of the structure When such location cannot be avoided a suitable drain pan must be installed under the water heater The drain pan depth must be suitable for draining and collecti...

Page 8: ...y result if the room does not have an adequate air supply See National Fuel Gas Code NFPA 54 or the discussions of Unconfined Space and Confined Space below Poor ventilation will also result in hot sp...

Page 9: ...inimum of 6 feet Shorter vent heights could result in unstable draft and nuisance lock outs The venting system should be sized according to National Fuel Gas Code NFPA 54 ANSI Z223 1 most recent editi...

Page 10: ...on the water heater Install a union and shut off valve at both potable water connections All piping should be 3 4 diameter new copper or larger A tempering valve or anti scald valve should be install...

Page 11: ...hut off valve to check incoming gas pressure During pressure testing of the gas supply piping close the manual gas shut off valve to the water heater Test pressure shall not exceed 1 2 PSIG 14 W C The...

Page 12: ...n Gas Thermostat Sediment Trap Drain Valve HeatTrap 6 min HeatTrap 6 min Figure 4 Recommended Water Gas Vent Connections SECTION IV INSTALLATION cont DRAFT HOOD INSTALLATION 1 Locate the two predrille...

Page 13: ...ny part of the control system and any gas control which has been under water WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal inj...

Page 14: ...t off of gas then set thermostat to the highest temperature The main burner should relight Set thermostat to the lowest temperature the main burner should go out The thermostat should be adjusted to t...

Page 15: ...hould be inspected twice in the first year and at least yearly once a time interval for inspection has been developed It is recommended to check the rod s six months after the heater is installed If t...

Page 16: ...e em m P Po os ss si ib bl le e c ca au us se es s R Re ec co om mm me en nd de ed d A Ac ct ti io on n Cannot light pilot 5 Pilot tube leaking 5 Tighten connection at thermostat 1 Refer to lighting i...

Page 17: ...2 2 9 7 8 1 Hot Outlet Nipple 6 Gas Thermostat 2 Anode Rods 7 Inner Access Door 3 Draft Hood 8 Insulation 4 Dip Tube 9 Outer Access Door 5 T P Relief Valve 10 Drain Valve P Pa ar rt t D De es sc cr r...

Page 18: ...N VIII PARTS LIST cont 2 6 3 5 4 2 1 1 Burner 2 Pilot Kit 3 Main Burner Tube 4 Pilot Tube 5 Thermocouple 6 Orifice Natural or LP P Pa ar rt t D De es sc cr ri ip pt ti io on n Figure 8 ezFIT Burner Pa...

Page 19: ...of replacement If a replacement tank is provided it will remain warranted under this section as if it were the original tank For example if we send you a replacement tank under this limited warranty t...

Page 20: ...somewhere else Fail to follow the care and maintenance instructions provided with the water heater Remove the anode rods Fail to inspect and replace the anode rods you must retain and present your pa...

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