Bock Water heaters 55602 Instruction Manual Download Page 10

Page 10

Atmospheric Gas 

SECTION IV: INSTALLATION

WATER CONNECTIONS

CAUTION 

This water heater incorporates fittings that contain a nonmetallic lining.  DO NOT apply

heat to these fittings when making sweat connections to the heater.  Sweat tubing to 

an adapter before securing adapter to any fittings on water heaters. 

ALL PIPING SHOULD CONFORM TO LOCAL CODES AND ORDINANCES.  It is highly
recommended that unions and shut-off valves are installed at the potable water connections
to allow for isolation and/or movement during service. All piping should be adequately
insulated with an approved material to minimize heat loss.

POTABLE WATER CONNECTIONS

THE WATER HEATER MUST BE FILLED WITH WATER BEFORE LIGHTING THE
BURNER.

1) Close the main water supply valve before continuing with the installation.  After the main
water supply is shut-off, relieve the water line pressure by opening a faucet.  Once the pressure
has been relieved, close the faucet.  The “Cold” and “Hot” potable water connections are
labeled on the water heater.  Install a union and shut-off valve at both potable water
connections.  All piping should be 3/4” diameter new copper or larger.  A tempering valve or
anti-scald valve should be installed at the potable water outlet and used according to the
manufacturer’s specifications to prevent scalding.  

2) If a backflow preventer is required in the cold water supply, a properly sized expansion tank
must be installed to control thermal expansion.  Do not operate the water heater in a closed
system without installing a thermal expansion tank.  Follow the expansion tank manufactur-
er’s recommendations when selecting a tank for your system.

3) Following installation of the water lines, open the main water supply valve and fill the
water heater.  Open several hot water faucets to relieve air from the system.  After water is
flowing through the faucets and the system is void of air, close the faucets and check for water
leaks in the system.

Note: 

Do not try to heat hard water as this will drastically reduce heater life. Install a water

softener or other scale reducing water treatment system if the water heater is being installed in
a hard water area (water hardness higher than seven grains).

!

Summary of Contents for 55602

Page 1: ...perature is needed in part of the water system automatic temperature limiting devices must be used on all lines to water taps WARNING Flammable vapors may be drawn to this water heater from other area...

Page 2: ...property damage personal injury or death DANGER Water heaters utilizing Liquefied Petroleum gas LP are different from natural gas models A natural gas heater will not function safely on LP gas and vi...

Page 3: ...tion I Specifications 4 Section II General Information 5 Section III Pre Installation 7 Section IV Installation 10 Section V Operation 13 Section VI Maintenance 15 Section VII Troubleshooting 16 Secti...

Page 4: ...to LP Working Pressure 150 PSI 1034 kPa Test Pressure 300 PSI 2068kPa For natural gas Manifold pressure 4 W C 1 00 kPa Inlet pressure range 5 14 W C 1 25 3 49 kPa For propane gas Manifold pressure 10...

Page 5: ...setting is 180 F A built in non cycling Energy Cut Off ECO is standard on all gas thermostats In the event that the water temperature becomes excessive 200 F the ECO will shut off all gas to the water...

Page 6: ...tures in this water heater install temperature and pressure protective equipment required by local codes and no less than a combination temperature and pressure relief valve certified by a nationally...

Page 7: ...er or to lower floors of the structure When such location cannot be avoided a suitable drain pan must be installed under the water heater The drain pan depth must be suitable for draining and collecti...

Page 8: ...y result if the room does not have an adequate air supply See National Fuel Gas Code NFPA 54 or the discussions of Unconfined Space and Confined Space below Poor ventilation will also result in hot sp...

Page 9: ...inimum of 6 feet Shorter vent heights could result in unstable draft and nuisance lock outs The venting system should be sized according to National Fuel Gas Code NFPA 54 ANSI Z223 1 most recent editi...

Page 10: ...on the water heater Install a union and shut off valve at both potable water connections All piping should be 3 4 diameter new copper or larger A tempering valve or anti scald valve should be install...

Page 11: ...hut off valve to check incoming gas pressure During pressure testing of the gas supply piping close the manual gas shut off valve to the water heater Test pressure shall not exceed 1 2 PSIG 14 W C The...

Page 12: ...n Gas Thermostat Sediment Trap Drain Valve HeatTrap 6 min HeatTrap 6 min Figure 4 Recommended Water Gas Vent Connections SECTION IV INSTALLATION cont DRAFT HOOD INSTALLATION 1 Locate the two predrille...

Page 13: ...ny part of the control system and any gas control which has been under water WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal inj...

Page 14: ...t off of gas then set thermostat to the highest temperature The main burner should relight Set thermostat to the lowest temperature the main burner should go out The thermostat should be adjusted to t...

Page 15: ...hould be inspected twice in the first year and at least yearly once a time interval for inspection has been developed It is recommended to check the rod s six months after the heater is installed If t...

Page 16: ...e em m P Po os ss si ib bl le e c ca au us se es s R Re ec co om mm me en nd de ed d A Ac ct ti io on n Cannot light pilot 5 Pilot tube leaking 5 Tighten connection at thermostat 1 Refer to lighting i...

Page 17: ...2 2 9 7 8 1 Hot Outlet Nipple 6 Gas Thermostat 2 Anode Rods 7 Inner Access Door 3 Draft Hood 8 Insulation 4 Dip Tube 9 Outer Access Door 5 T P Relief Valve 10 Drain Valve P Pa ar rt t D De es sc cr r...

Page 18: ...N VIII PARTS LIST cont 2 6 3 5 4 2 1 1 Burner 2 Pilot Kit 3 Main Burner Tube 4 Pilot Tube 5 Thermocouple 6 Orifice Natural or LP P Pa ar rt t D De es sc cr ri ip pt ti io on n Figure 8 ezFIT Burner Pa...

Page 19: ...of replacement If a replacement tank is provided it will remain warranted under this section as if it were the original tank For example if we send you a replacement tank under this limited warranty t...

Page 20: ...somewhere else Fail to follow the care and maintenance instructions provided with the water heater Remove the anode rods Fail to inspect and replace the anode rods you must retain and present your pa...

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