BOC Smootharc TIG 185 DC Operating Manual Download Page 12

Specifications

Smootharc TIG 185 DC

Part No.

BOCDC185

Power Voltage

AC 240V ±15%

Frequency (Hz)

50/60

Rated Input Current (A)

MMA

30.1

TIG

25.6

No-load Voltage (V)

61

Output Current (A)

MMA

10 – 160

TIG

10 – 185

Rated Output Voltage (V)

MMA

26.4

TIG

18

Duty Cycle (%)

60

No-Load Loss (W)

40

Arc Initiation

HF

Efficiency (%)

80

Power Factor

0.73

Insulation Grade

F

Housing Protection Grade

IP21

Weight (kg)

8.4

Dimensions (mm)

430 x 185 x 306

5.0  Technical specifications

4.5.1 For direct current (DC) TIG welding

Select the correct size and type of non consumable 

tungsten and shielding gas for the application. 

(See selection chart at the end of the application 

section.)

For (DC -) (most commonly used polarity) connect 

the TIG torch to the negative Dinse plug connector 

and the work return lead to the positive dinse 

plug connector.

-

+

-

+

GTAW with DCEN produces deep penetration because it 

concentrates the heat in the joint area. No cleaning action 

occurs with this. The heat generated by the arc using this 

polarity occurs in the work thus a smaller electrode can be 

used as well as a smaller gas cup and gas flow. The more 

concentrated arc allows for faster travel speeds.

For (DC+) applications connect the TIG torch to the 

positive dinse plug connector and the work return 

lead to the negative dinse plug connector. In this 

mode most of the heat is generated within the 

non-consumable tungsten and the heat input into 

the plate is reduced resulting in lower penetration 

depths. Larger tungstens are normally selected for 

this application.

Ensure that the MMA/TIG selector switch is in the 

TIG position.

4.5.2 For DC Pulse TIG welding

DC welding of thin material can further be 

enhanced by using the pulse mode. When using 

the pulse mode for DC applications, the current 

will be varied between the welding current and 

a pre-selected background current. Additionally, 

the pulse frequency can be adjusted. By adjusting 

the pulse frequency, the optimum heat input for a 

particular application can be obtained.

The Smootharc TIG 185 DC has two pre-selected 

pulse frequencies. These can be selected by setting 

the pulse frequency switch (2) to low frequency 

(2Hz) or high frequency (200Hz). As a general rule, 

increasing the frequency will increase the heat 

input into the plate.

4.5.3 Downslope control

The downslope of the welding current can be 

adjusted by adjusting the Down slope Adjustment 

Control (7). By increasing the downslope 

control time, it allows for better crater filling 

characteristics.

BOC Smootharc TIG 185 Operating Manual

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BOC Smootharc TIG 185 Operating Manual

Summary of Contents for Smootharc TIG 185 DC

Page 1: ...Smootharc TIG 185 DC Operating manual...

Page 2: ...on This document does not take into account the particular circumstances of the recipient and the recipient should not rely on this document in making any decisions including but not limited to busine...

Page 3: ...issue to BOC and arrange for the cylinder to be returned to BOC 1 1 Health hazard information The actual process of welding is one that can cause a variety of hazards All appropriate safety equipment...

Page 4: ...ctrical shock Never touch live electrical parts Always repair or replace worn or damaged parts Disconnect power source before performing any maintenance or service Earth all work materials Never work...

Page 5: ...tense heat on the base metal is produced The base metal melts very quickly Ions from the inert gas are directed towards the negative electrode at a relatively slow rate Direct current with straight po...

Page 6: ...or DC No spitting Consistent arc starts Good stability Only thick sections Increase penetration or travel speed DCSP 2 Ceriated EW Ce2 75 Argon 25 Helium Low erosion rate Wide current range AC or DC...

Page 7: ...e a truncated point with a flat spot Diameter of flat spot determines amperage capacity See below The included angle determines weld bead shape and size Generally as the included angle increases penet...

Page 8: ...0 50 2 3 5 1 3 20 10 60 2 3 5 5 16 10 2 8 40 1 5 3 50 50 15 40 3 20 6 3 15 r s 2 s 2 3 0 S 2 3 0 3 4 12 2 1 1 5 3 6 20 50 2 3 5 1 3 20 10 60 2 3 5 5 16 10 2 8 40 1 5 3 50 50 15 40 3 20 6 3 15 r s 2 s...

Page 9: ...int type Number of passes Tungsten electrode size mm Consumable size mm Current A Welding travel speed cm min Gasflow l min 0 8 Fillet 1 1 6 1 5 70 30 5 1 0 Fillet 1 1 6 1 5 90 30 5 1 5 Fillet 1 1 6 2...

Page 10: ...empted and those containing lead are virtually unweldable Plate thickness mm Joint type Root gap mm Layers Tungsten size mm Consum able size mm Current A Welding speed cm min Gasflow l min 1 5 Square...

Page 11: ...G Pack or a BOC 26F FX TIG torch fitted with a separate contactor The BOC AC DC TIG pack torch is fitted to the machine by means of the Safe Lock dinse back end For DC TIG operation fit the torch back...

Page 12: ...the TIG torch to the positive dinse plug connector and the work return lead to the negative dinse plug connector In this mode most of the heat is generated within the non consumable tungsten and the h...

Page 13: ...l in oven prior to welding Filler material is oily or dusty Replace filler metal Alloy impurities in the base metal such as sulphur phosphorous lead and zinc Change to a different alloy composition wh...

Page 14: ...rchase An authorised BOC Service Agent must carry out warranty repairs Freight packaging and insurance costs are to be paid for by the claimant No additional express warranty is given unless in writin...

Page 15: ...ustomer Service Centre on Australia 131 262 Email contact boc com www boc com au BOC Limited ABN 95 000 029 729 Riverside Corporate Park 10 Julius Avenue North Ryde NSW 2113 Australia New Zealand 0800...

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