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Rechargeable battery

 

Page 

20

 of 

28

 

 

Version 1.1 

 

The LED status display of the charger should now be active (see 

4.5.3). 

Rechargeable battery not on the E-Bike 

 

Connect the charger connector to the charging socket of the 
rechargeable battery. 

 

Charging begins. 

Some rechargeable batteries may have two charging connections. It does not matter 
which of the two connections is used for the charging process. 

Rechargeable battery on the E-Bike 

 

Connect the charger connector to the free charging socket of the 
rechargeable battery. 

 

Charging begins. 

Interrupting the charging process does not damage the rechargeable battery. 
If the rechargeable battery cannot be charged, the cell voltage has undercut the 
critical value of 2V per cell and the rechargeable battery is faulty. 
Do not charge a damaged rechargeable battery and do not use it. Please contact an 
authorised dealer. 
The rechargeable battery reaches its maximum service life, if it is charged in ambient 
temperatures between 10 and 30°C. 

3.5.3

 

Charging status display 

 

 

23

 

Charging status 

display 

24

 

LED button 

The five LEDs on the charging status display (23) show the charging status of the 
rechargeable battery after pressing the LED button (24). Each LED equates to about 
20% capacity. All five LEDs will light up when the rechargeable battery is fully 
charged. The charging status of the activated rechargeable battery is also shown on 
the display of the display unit (see 2.4.3). If the capacity of the rechargeable battery 
lies below 10 %, the first LED on the charging status display flashes. 
The rechargeable battery can be charged with and without the display unit. Without a 
display unit, the charger can only be monitored on the charging status display. The 
display unit can be removed during the charging process or can even be positioned 
after the start of the charging process. The charging status is shown with the 
charging status display on the rechargeable battery and via the bar on the display (4, 
Figure 2, page 10). During the charging process, the LEDs of the charging status 
display on the rechargeable battery shine. Each LED that shines permanently 

NOTE: 

NOTE: 
NOTE: 

NOTE: 

NOTE: 

Figure 

10 

 

Charging status display 

When cycling and 
when the 
rechargeable battery 
is disconnected 

During charging 

23 

24 

Summary of Contents for V7

Page 1: ...BMZ Drive Systems V7 Operating Instructions ...

Page 2: ...f origin Germany Code CE BMZ Service Center Am Sportplatz 15 17 63791 Karlstein am Main Germany Phone number for E Bike dealers 49 6188 9956 9833 Phone number for technical questions about the drive system 49 6188 9956 680 Fax number 49 6188 9956 699 E Mail cs ebike bmz group com Operating Instructions BMZ Drive Systems V7 Article number 31329 Version 1 1 21 Jun 2017 Subject to change All contents...

Page 3: ...Support levels display 10 2 4 5 Multifunctional display 11 2 4 6 Control elements 11 2 4 7 USB slot 11 2 5 Assembly 11 2 5 1 Mount the New Style display 11 2 5 2 Remove New Style display 12 2 5 3 Mount the Sportive Display 12 2 6 Commissioning 12 2 7 Operation 13 2 7 1 Switching on the E Bike system 13 2 7 2 Switching off the E Bike system 13 2 7 3 Change support level 13 2 7 4 Activate pushing ai...

Page 4: ...ing status display 20 3 6 Operation 21 3 6 1 Switch rechargeable battery on and off 21 3 6 2 Operating modes of the rechargeable battery 21 3 7 Maintenance cleaning and storage 21 3 8 Transport 22 3 9 Waste Disposal 22 3 10 Technical data 22 4 Charger 23 4 1 Safety guidelines 23 4 2 Intended use 24 4 3 Explanation of the figures 24 4 4 Commissioning 24 4 4 1 Connect the charger to the mains supply...

Page 5: ... Also any manipulation of the E Bike system will invalidate the guarantee and warranty Incorrect handling of the system also poses a risk to your safety and others on the road If any unauthorised changes are made to the E Bike system there is a risk of high personal liability costs or even criminal proceedings if the accident is a result of the manipulation Observe all national regulations relatin...

Page 6: ... h The pedals may also turn when the pushing aid is activated You can ride the E Bike like a normal bike at any time by either switching off the E Bike system or setting the support level to Off see 2 7 2 The same applies when the rechargeable battery is empty Take some time to familiarise yourself with your E Bike system before you use it in normal road traffic Test the various support levels unt...

Page 7: ...h pressure device Please contact an authorised dealer for servicing or repairs to the E Bike 1 7 Inspection On reaching a mileage of 15 000 km the drive belt needs to be replaced by a service centre authorised by BMZ You can obtain information about your responsible service centre from your bicycle dealer 1 8 Transport When transporting a complete E Bike please note the transport information perta...

Page 8: ...l data Motor Art No 23084 Dimensions mm 213 x 150 x 128 Weight 3 400 g Rated voltage 36 V DC Type of protection IP56 Max torque 90 N m Continuous rated power 250 W Support up to 25 km h Working temperature range 10 50 C Table 1 Technical data motor ...

Page 9: ... Bike Please keep these instructions for future reference 2 2 Intended use The display and control unit is only intended for use with the BMZ E Bike system It serves to display driving and status relevant information and to control the motor 2 3 Explanation of the figures All illustrations are outlines only and details may vary on your E Bike 2 4 Description 2 4 1 Variants The compact Sportive Dis...

Page 10: ... 3 If the charging status is 20 the charging status display will begin to flash If the charging status is 5 the charging status display will disappear In this state the motor support is switched off to ensure that the lights can be used for a further two hours during charging during driving 0 19 100 80 20 39 79 60 40 59 59 40 60 79 39 20 80 99 19 5 100 5 0 Emergency mode motor off 2 4 4 Support le...

Page 11: ...from your cycle manufacturer and your bicycle dealer 2 4 6 Control elements 11 On off button 12 Light button 13 Pushing aid button 14 Up rocker 15 Menu touch field 16 Down rocker 2 4 7 USB slot This display has a micro USB slot 17 on the lower side You can charge other devices e g mobile phone using a suitable USB cable 17 Micro USB slot The charging current is 0 5 amps Observe the allowed chargin...

Page 12: ...New Style Display 19 Display bracket 1 Disconnect the display from the intermediate cable 2 Turn the New Style display by 45 to the right and remove by lifting upwards 2 5 3 Mount the Sportive Display Motor and battery are mounted Allen screwdriver 2 5 mm 1 Mount the Sportive Display close to the left handle 2 Connect the connector to the motor 2 6 Commissioning You do not need to take any further...

Page 13: ... the display and motor are reactivated and the E Bike system is available again After two hours in the Active Mode the rechargeable battery switches to the Deep Sleep mode see 3 6 2 There are two ways of completely deactivating the E Bike system Press the On Off button longer 3 s OR Press the LED button on the rechargeable battery longer 3 s The display unit motor and rechargeable battery will be ...

Page 14: ...uit immediately by pressing the Light button 2 7 8 Change the settings on the Sportive Display The Sportive Display can show miles or kilometres 1 Press the Light button for three seconds 2 Set the unit with the rocker Up and Down 3 Press the Light button for three seconds to confirm 2 7 9 Charge external devices via USB Place the display unit into the bracket Open the flap on the USB interface Us...

Page 15: ...geable batteries and non functional displays to an authorised bicycle dealer 2 10 Technical data New Style display 27937 Dimensions mm Display 44 x 62 5 x 8 Control unit 18 x 46 x 19 75 Display range 38 x 50 Weight Display unit 67 g Rated voltage 36 V DC Type of protection IP65 Working temperature range 10 60 C Storage temperature range 20 85 C USB charging voltage 5 V DC USB charging current max ...

Page 16: ... explosion Protect the rechargeable battery from heat e g also from permanent exposure to sunlight fire and submersion into water Risk of burns and fire caused by short circuits Keep small metal objects e g paper clips nails screws keys etc away from the rechargeable battery These could bridge the contacts All warranty claims toward BMZ will become invalid in case of short circuit damage resulting...

Page 17: ...ce with the bike categories 1 and 2 according to the international standard ASTM F2043 13 Standard Classification for Bicycle Usage Category 1 This is a set of conditions for the operation of a bicycle component on a regular paved surface where the tires are intended to maintain ground contact Category 2 This is a set of conditions for the operation of a bicycle that includes Condition 1 as well a...

Page 18: ...ain detailed information about this from your cycle manufacturer and your bicycle dealer Always switch the rechargeable battery off before placing it into or removing it from the bracket 3 4 2 Locking and unlocking the rechargeable battery latch 20 Rechargeable battery latch The various assembly variants of the rechargeable battery require various rechargeable battery latch designs You can obtain ...

Page 19: ...ctivated it may be possible that the cell voltage is too low and the rechargeable battery needs to be charged If at least one but not all LEDs of the charging status display shine the rechargeable battery should be fully charged before it is used for the first time 3 5 2 Charging the rechargeable battery 21 Charging connector 22 Charging connection Only use the charger supplied with your E Bike On...

Page 20: ...ging status display 24 LED button The five LEDs on the charging status display 23 show the charging status of the rechargeable battery after pressing the LED button 24 Each LED equates to about 20 capacity All five LEDs will light up when the rechargeable battery is fully charged The charging status of the activated rechargeable battery is also shown on the display of the display unit see 2 4 3 If...

Page 21: ...the E Bike it remains in Active Mode for two hours The Active Mode is activated by pressing the LED button 24 by charging the rechargeable battery or placing the rechargeable battery into the E Bike To minimise the system s internal consumption the rechargeable battery automatically switches to the Deep Sleep Mode after 2 hours in Active Mode if there is no activity and if the display unit is swit...

Page 22: ... if you have any questions about transportation You can also obtain suitable transport packaging from your dealer 3 9 Waste Disposal Motor display rechargeable battery speed sensor accessories and packaging should be disposed of in an environmentally compatible manner Do not dispose of your E Bike and its components in the household waste system In compliance with the European Directive 2012 19 EU...

Page 23: ...he charger under any circumstances Do not open the charger and only allow it to be repaired by qualified specialists and only using original spare parts Risk of fire if charger overheats during charging do not place the charger on a flammable surface e g paper textiles etc or operate it in a flammable environment Risk of misuse and injuries Children and persons that because of their physical senso...

Page 24: ...t the charger to the mains supply Check mains voltage The voltage of the power source must correspond to the details on the type plate of the charger 1 Connect the mains connection cable to the charger 2 Insert the mains supply cable into the socket The LED status display of the charger should now be active The charger is now operational 4 5 Operation 4 5 1 Charging the rechargeable battery Only c...

Page 25: ...s of the charging status display on the rechargeable battery shine see 3 5 3 Be careful if you touch the charger during charging It may become very hot especially when ambient temperatures are high Once the rechargeable battery is completely charged the LEDs will go out The charging process is completed 1 Disconnect the charger from the mains supply 2 Disconnect the rechargeable battery from the c...

Page 26: ...usehold waste system In compliance with the European Directive 2012 19 EU electrical devices that are no longer serviceable and in compliance with the European Directive 2006 66 EG faulty or spent rechargeable batteries batteries must be collected separately and disposed of in an environmentally friendly manner 4 8 Technical data 2 A charger 4 A charger Dimensions mm 140 x 70 x 40 206 x 94 x 61 We...

Page 27: ...ery 18 Figure 8 Rechargeable battery latch 18 Figure 9 Charging the rechargeable battery example 19 Figure 10 Charging status display 20 Figure 11 Charger 24 5 2 List of tables Table 1 Technical data motor 8 Table 2 Charging status display 10 Table 3 Support level display 10 Table 4 Multifunctional display 11 Table 5 Settings New Style Display 14 Table 6 Technical data display 15 Table 7 Technical...

Page 28: ... Phone 86 755 89775 800 Fax 86 755 89775 900 sales bmz group com BMZ Poland Sp z 0 0 Alberta Einsteina 9 44 109 Gliwice Poland Phone 48 32 7842 450 Fax 48 32 7842 451 biuro bmz group de BMZ USA Inc 2656 Lishelle Place Virgina Beach VA 23452 USA Phone 1 757 821 8494 Fax 1 757 821 8499 info bmz usa com www bmz usa com BMZ France S A R L 45 boulevard Vincent Auriol 75013 Paris France Phone 33 0 9 51 ...

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