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BMW Motorrad KW074-DAMS99, Translation Of The Original Operating Instructions, Page: 74 / 93

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BMW Motorrad KW074-DAMS99 Translation Of The Original Operating Instructions Download Page 74

Maintenance

877-00113_1.2_06.08.2018

72

8.2.3

Electrical cables and brake cables

Check all visible electrical cables and hydraulic 
lines for damage. If, for example, hydraulic lines 
are cracked or buckled, the e-scooter will need to 
be removed from service until the cables have been 
replaced.

Check all electrical cables and hydraulic lines to 
make sure they are fully functional.

8.2.4

USB port

Any moisture which enters through the USB port may 
cause corrosion damage on the 

control panel with 

display

.

Regularly check the position of the 

cover on the USB 

port

 and adjust it as necessary.

NOTICE

EN_877-00113_1.2__BMW E_Scooter_Marquardt_Inhalt.book  Page 72  Monday, August 6, 2018  11:26 AM

Summary of Contents for KW074-DAMS99

Page 1: ...FOR LATER REFERENCE TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS EN E Scooter X2City KW074 DAMS99 KW074 DBMS99 KW074 DCMS99 KW074 DDMS99 877 00113_1 2_06 08 2018 EN_877 00113_1 2__BMW E_Scooter...

Page 2: ...ication of their content is prohibited unless expressly approved Any infringement will render the offender liable for compensation All rights reserved in the event that a patent utility model or indus...

Page 3: ...1 1 8 2 Instructions for actions 12 1 8 3 Information on the type plates 12 1 9 Type plate 14 2 Safety 15 2 1 Requirements for the rider 15 2 2 Personal protective equipment 15 2 3 Proper use 15 2 4 I...

Page 4: ...er to rider 43 6 1 Setting the handlebars 43 6 1 1 Checking the clamping force of the quick release 44 6 1 1 1 Setting the clamping force 44 6 2 Setting the grip distance of the brake lever 45 7 Opera...

Page 5: ...drive system 64 7 6 6 2 Deactivating protection of the drive system 64 7 6 6 3 Changing the PIN 64 7 7 Pedal 65 7 7 1 Using the pedal 65 7 8 Brakes 66 7 8 1 Using the brake 67 8 Maintenance 68 8 1 Cl...

Page 6: ...cycling and disposal 80 10 Appendix 82 10 1 EC declaration of conformity 82 10 2 Spare parts 83 10 3 List of tables 86 10 4 Table of figures 87 10 5 Index 88 EN_877 00113_1 2__BMW E_Scooter_Marquardt_...

Page 7: ...e technical laypersons Staff at all specialist dealers have specialist training and qualifications They are thus capable of identifying risks and preventing hazards which may arise during maintenance...

Page 8: ...s for use Structuring content and presentation Part 1 General principles and detailed requirements EN ISO 17100 2016 05 Translation Services Requirements for translation service 1 3 Other valid docume...

Page 9: ...t changes are included in a new issue of the operating instructions Any changes which are not relevant to safety are published on the following website http www kettler alu rad de 1 5 Language The ori...

Page 10: ...date It can be found on the cover page and in the footer 1 6 2 E Scooter These BMW Motorrad brand operating instructions refer to the model year 2018 The production period is from January 2018 to Dec...

Page 11: ...t dealer you will find other specialist dealers to attend to your customer service needs on the website www kettler alu rad de The e scooter rider or user will be instructed on the vehicle functions i...

Page 12: ...neral safety notes Chapter 2 page 15 The chapter stands out because of its grey background Type and source of the danger Description of the danger and the consequences Measures SIGNAL WORD Will lead t...

Page 13: ...arning Adhere to the instructions for use Table 4 Safety markings on the product Term Meaning Operating instructions Original operating instructions or translation of the original operating instructio...

Page 14: ...the products type plates also contain other important information relating to the e scooter and the charger only suitable for the road no off road riding or jumps suitable for roads off road riding an...

Page 15: ...ction of batteries Must not be thrown into fire burning prohibited Must not be thrown into water immersed Device of protection class II Only suitable for use indoors Fuse device fuse EU conformity Rec...

Page 16: ...entification no 5 Vehicle Type Approval no 6 Permitted total weight 7 Shut off speed 8 Power rating 9 CE marking 10 Disposal 11 Safety notes 12 Area of use 2 1 9 10 3 8 4 5 6 7 11 12 Ke ler Alu RadGmb...

Page 17: ...equirements may apply to the e scooter which differ from the standard equipment For riding on public roads some special regulations apply in relation to driving light reflectors and other components T...

Page 18: ...h luggage on the handlebars riding with no hands riding on ice and snow improper servicing improper repair tough areas of use such as professional competitions stunt riding or acrobatics 2 5 Duty of c...

Page 19: ...be allowed to ride instructs the rider on proper use and the wearing of personal protective equipment only employs specialist staff for e scooter maintenance and repair The printed EC declaration of...

Page 20: ...light 5 Handlebars 6 Stem 7 Frame 8 Vehicle ID no 9 Battery compartment lock 10 Footboard 11 Pedal 12 Rear mudguard 13 Reflector front and rear 14 Rear light 15 Rear wheel 16 Kickstand 17 Battery comp...

Page 21: ...Handlebars Figure 3 Detailed view of e scooter from rider position 1 Rear brake lever 2 Front brake lever 3 Bell 4 Control panel with display 1 4 3 2 EN_877 00113_1 2__BMW E_Scooter_Marquardt_Inhalt...

Page 22: ...l 1 Tyre 2 Rim 3 Valve 4 Fork 5 Spoke 6 Hub 3 3 1 Valve Each wheel has a Schrader valve It is used to fill the tyre with air There is a valve cap on each valve The screw on valve cap keeps out dust an...

Page 23: ...ke levers 2 Brake caliper with brake linings 3 Brake disc 4 Rear wheel brake disc 5 Front wheel brake disc The brake disc is permanently connected to the wheel hub on e scooters with a disc brake If t...

Page 24: ...n components Figure 6 Diagram of electric drive system 1 Headlight 2 Control panel with display 3 Pedal 4 Motor 5 Rear light 6 Battery a charger which is designed for this battery As soon as the rider...

Page 25: ...of a risk the battery is switched off automatically by a protective circuit The battery also switches to sleep mode for self protection when not used for a longer period The service life of the batte...

Page 26: ...atus indicator The five blue LEDs in the operating and charge status indicator signal the battery charge status when the battery is switched on Each LED represents 20 of the charge status The charge s...

Page 27: ...ntrol panel with display Operating temperature 10 C 65 C Storage temperature 20 C 85 C Protection class IP 65 Table 10 Technical data for the control panel with display 2 3 4 5 6 7 1 Symbols Use 1 Joy...

Page 28: ...ith display The USB port is used as an interface for connecting a fault diagnostics device and for the use of compatible USB devices Interface Micro USB standard 2 0 Full Speed Charge voltage 5 V Char...

Page 29: ...w of the control panel with display 1 4 2 3 5 km h Use 1 Display of maximum speed levels 2 Function display 3 Battery charge status indicator 4 Bluetooth symbol 5 Driving light symbol Table 13 Overvie...

Page 30: ...tem messages and System functions System functions The journey information the Bluetooth connection and the PIN input are changed on the display control panel The desired functions are called up using...

Page 31: ...n Symbol Function RESTREICHWEITE Anticipated range of the available battery charge calculated based on the most recent manner of riding TOUR DISTANZ Distance in km travelled since the last reset GESCH...

Page 32: ...Pedal The pedal is situated at the rear end of the footboard As soon as the rider steps on the pedal with the left or right heel when travelling at more than 6 km h the motor switches on briefly and p...

Page 33: ...deal storage temperature 10 C 15 C Operation temperature 5 C 35 C Working environment temperature 15 C 25 C Charging temperature 10 C 30 C Power output system 250 W 0 25 kW Shut off speed 20 km h for...

Page 34: ...al storage temperature 10 C 15 C Charging ambient temperature 10 C 30 C Table 18 Battery technical data Operating temperature 10 C 65 C Storage temperature 20 C 85 C Protection class IP 65 Table 19 Te...

Page 35: ...from the left 1 2 Quantity and screws maximum tightening torque 1 2 x M7 10 0 Nm 2 4 x M7 10 0 Nm 1 2 3 4 5 Quantity and screws maximum tightening torque 1 2 x M6 x 20 10 0 Nm 2 1 x M6 x 25 6 0 Nm 3...

Page 36: ...tions on the rear wheel from the right 1 2 3 4 Quantity and screws maximum tightening torque 1 1 x M6 x 30 as far as it will go 2 1 x M6 2 0 Nm 3 2 x M5 x 16 2 6 Nm 4 1 x M8 15 0 Nm 1 Quantity and scr...

Page 37: ...1 2 3 4 5 Quantity and screws maximum tightening torque 1 2 x M5 x 12 0 8 Nm 2 4 x M6 x 25 10 0 Nm 3 4 x M5 x 12 4 0 Nm 4 2 x M6 x 20 10 0 Nm 5 2 x M5 x 12 0 8 Nm 1 2 Quantity and screws maximum tigh...

Page 38: ...m below 1 3 2 4 5 Quantity and screws maximum tightening torque 1 2 x M8 x 20 6 0 Nm 2 2 x M5 x 16 2 6 Nm 3 2 x STS KN1038 5 x 20 0 2 Nm 4 4 x STS Kn1038 4 x 20 2 0 2 1 Nm 5 2 x M5 x 12 0 8 Nm EN_877...

Page 39: ...ctivated by operating the pedal while the rear wheel is turning There is a risk of injury Remove the battery before the e scooter is transported Risk of fire and explosion due to high temperatures Exc...

Page 40: ...pping box containing an e scooter is placed flat or on one end it does not provide adequate protection from damage to the frame and the wheels Store the e scooter in an upright position only CAUTION N...

Page 41: ...or the brake disc Before longer periods without use it is recommendable to have your specialist dealer carry out servicing and basic cleaning and apply preservative agent Reduce the tyre pressure to 1...

Page 42: ...udes the following work Check the battery The battery is supplied partially charged In order to guarantee full power charge the battery fully Open up the e scooter Assemble the e scooter in a clean an...

Page 43: ...e or tension to the cable harness Check the plug connections on the motor control device control panel with display and light sensor Check the torque on all screw connections with a torque spanner Che...

Page 44: ...the e scooter 5 5 Selling the e scooter Adjust the e scooter to the rider Show the purchaser how the e scooter is opened up Instruct the purchaser how to use all the e scooter s functions Fire and ex...

Page 45: ...amage the quick release and cause it to lose its function Insufficient clamping force will cause a detrimental transmission of force This can cause components to break This will result in a crash and...

Page 46: ...the middle and has to be pressed with the fingers or base of the thumb from the middle point onwards 6 1 1 1 Setting the clamping force If the clamping lever on the handlebars cannot be moved into its...

Page 47: ...ith setting screw 2 The specialist dealer can adjust the brake lever to the rider s grip distance Set the grip distance by turning the setting screw 2 on the brake lever with a Torx T25 The rider can...

Page 48: ...ash caused by poor road conditions Loose objects for example branches and twigs may become caught in the wheels The braking distance is longer in the wet Such damage may cause you to fall from the veh...

Page 49: ...mpair individual vehicle functions due to the open structural design Heat or direct sunlight can cause the tyre pressure to increase above the permitted maximum pressure This can destroy the tyres Nev...

Page 50: ...hicle and injure yourself Take the e scooter out of service and have a specialist dealer carry out an inspection Crash caused by material fatigue A component may suddenly fail in case of material fati...

Page 51: ...ssure as necessary before each ride Check the front and rear wheel brakes to make sure that they are working properly To do so operate the brake levers while stationary in order to check whether resis...

Page 52: ...s stable Crash caused by a lowered kickstand The kickstand does not fold up automatically There is a risk of crashing if riding with the kickstand lowered Raise the kickstand completely before the rid...

Page 53: ...1 Inserting the handlebars Open the clamping lever on the stem quick release Push in the handlebars Close the clamping lever on the stem quick release Figure 20 Closed clamping lever 1 with knurled n...

Page 54: ...Pivot in the frame as far as it will go 3 Figure 21 Frame with the frame clamping lever open 1 locking bolt pushed forward 2 and stem half open 3 7 3 2 Folding out the e scooter The e scooter is folde...

Page 55: ...ping lever The frame clamping lever rests on the limit stop The frame locking lever holds the frame clamping lever The frame clamping lever is closed Figure 22 Frame with the stem half open 1 locking...

Page 56: ...es with water or allow them to come into contact with water If a battery is dropped or struck but shows no signs of external damage remove the battery from service and observe it for at least 24 hours...

Page 57: ...nd cause burns Avoid contact with leaked liquids Immediately consult a doctor in case of contact with the eyes or any discomfort In case of contact with the skin rinse off immediately with water Venti...

Page 58: ...port 3 and remove the battery 4 Lift the battery out of the battery compartment by the handle Close the battery compartment cover Remove the key from the battery lock If a key is left inserted when ri...

Page 59: ...cover Place the battery in the frame with the contacts facing in the direction of travel taking hold of the battery by the handle Close the battery compartment cover Close the battery lock with the ke...

Page 60: ...an result in fire or burns to the hands Never use the charger on a highly flammable surface e g paper carpet etc Never cover the charger during the charging process Electric shock caused by penetratio...

Page 61: ...During the charging process the operating and charge status indicator indicates the charge status When the drive system is switched on the control panel with display shows the charging process The ch...

Page 62: ...ries with water or allow them to come into contact with water If an error occurs during the charging process a system message is displayed Remove the charger and the battery from operation immediately...

Page 63: ...nel with display Press the On Off button control panel with display for longer than 0 5 seconds and max 2 seconds If the drive system is switched on the drive is activated as soon as the pedals are mo...

Page 64: ...displayed 7 6 2 Selecting the maximum speed level Press the speed level up button The speed is increased Press the speed level down button The speed is reduced 7 6 3 Functional displays The displayed...

Page 65: ...port The USB port can be used to operate external devices which can be connected using a standard micro A micro B USB 2 0 cable Open the protective flap on the USB port Replace the protective flap aft...

Page 66: ...formation BLUETOOTH Activate AUS option off The control panel no longer transmits signals Bluetooth connectivity is cancelled 7 6 6 Protecting the drive system In order to prevent unauthorised use of...

Page 67: ...your left or right heel to step on the pedal The motor is activated briefly and provides assistance to the pedalling movement for 5 m If the rider steps on the pedal regularly the motor is activated u...

Page 68: ...an cause loss of control or a crash which may result in injuries Ride slowly and brake in good time Crash after cleaning servicing or repair The braking effect may be unusually weak temporarily after...

Page 69: ...l the drive force of the motor is switched off for 5 m The drive system switches off immediately when braking 7 8 1 Using the brake Pull the brake levers until the desired speed has been reached EN_87...

Page 70: ...er position before each ride Checking the spring loaded plug contacts before each charging process Check for tyre wear once a week Check for rim wear once a week Check the tyre pressure once a week Ch...

Page 71: ...a damp soft cloth Unintentional activation The rear wheel hub motor can be activated by operating the pedal while the rear wheel is turning There is a risk of injury Remove the battery before cleaning...

Page 72: ...g the e scooter Such damage may cause you to fall from the vehicle and injure yourself Never apply care products or oil to the brake discs or brake linings After cleaning servicing or repair carry out...

Page 73: ...ckness has reached 0 5 mm Unintentional activation The rear wheel hub motor can be activated by operating the pedal while the rear wheel is turning There is a risk of injury Remove the battery before...

Page 74: ...rom service until the cables have been replaced Check all electrical cables and hydraulic lines to make sure they are fully functional 8 2 4 USB port Any moisture which enters through the USB port may...

Page 75: ...you to fall from the vehicle and injure yourself Have the specialist dealer carry out six monthly basic cleaning of the e scooter preferably at the same time as mandatory servicing work CAUTION CAUTI...

Page 76: ...maintenance and repair The constantly updated lists of approved accessories and parts are available to specialist dealers Unintentional activation The rear wheel hub motor can be activated by operati...

Page 77: ...st be adhered to Unscrew and remove the valve cap Connect the air pump Pump up the tyre slowly and pay attention to the tyre pressure in the process The tyre pressure has been adjusted as per the spec...

Page 78: ...itioned so that its light beam meets the road 10 m in front of the e scooter 8 4 5 Repair by the specialist dealer Special knowledge and tools are required for many repairs Only a specialist dealer ma...

Page 79: ...EDs do not light up If the LEDs of the charge status indicator light up but the drive system does not start up remove the battery Insert the battery Start the drive system If the drive system does not...

Page 80: ...is still displayed Fire and explosion due to faulty batteries The safety electronics on damaged or faulty batteries may fail The residual voltage can cause a short circuit The batteries may self igni...

Page 81: ...10 Charge the battery 12 Charge the battery 24 Incorrect charger Use the supplied charger for charging 40 41 44 Overcurrent detected and motor overheating Relieve the motor by using a reduce speed le...

Page 82: ...ith water or allow them to come into contact with water Faulty batteries are hazardous goods Dispose of faulty batteries properly and as quickly as possible Store in a dry place until disposal Never s...

Page 83: ...and the environment are adhered to when recycling the product and or the battery Never dismantle the e scooter battery or charger for disposal The e scooter control panel with display unopened and un...

Page 84: ...Compatibility Directive 2014 30 EU and the Radio Equipment Directive 2014 53 EU The following standards were applied EN ISO 12100 2010 Safety of machinery General principles of design Risk assessment...

Page 85: ...wheel bearing cover plate P0BH5T8 Brake disc P0HTPB1 MAGURA adapter QM43 ISV 160 P0HY6F3 MAGURA front wheel brake MT NEXT 2 4 C P0HTPA9 Brake linings blue P0VGRO4 Fork stanchion X2CITY P0K8NC7 Fork br...

Page 86: ...0B1DN4 Rgt socket DAPU hub motor P0B1CY1 Aluminium mount mudguard struts P0N0BD3 Mudguard strut bottom P0NFHV9 Mudguard strut top P0NFHV9 Rear wheel cover P0NF3U4 Tail lamp holder P0NF3U0 SUPERNOVA re...

Page 87: ...CITY P0B1QE6 Leg spring Pedal X2CITY P07JGY0 Lft pedal axle shaft fastener P0KYTH4 Rosenberger charging socket hold down plate P0FKNZ0 CCU motor controller P0HYFX4 Panel section front top P0NF3T8 Pane...

Page 88: ...able 12 USB port technical data 26 Table 13 Overview of the control panel with display 27 Table 14 System functions 28 Table 15 Journey information 29 Table 16 E scooter technical data 31 Table 17 USB...

Page 89: ...the lower fork from the right 34 Figure 14 Screw connections on the rear wheel from the right 34 Figure 15 Screw connections on the rear wheel from below 35 Figure 16 Footboard screw connections from...

Page 90: ...witching off 61 switching on 61 Driving light checking function 49 E EC declaration of conformity 82 Electrical cables maintenance 72 Error message see System message F Folding 51 folding out 52 Footb...

Page 91: ...79 T Technical data 31 Tightening torque 33 Total distance travelled 29 Transportation 37 Type plate 14 Tyre size 31 Tyres 20 checking 71 replacing 76 Tyre pressure 31 U USB port 25 26 maintenance 72...

Page 92: ...r Stra e 2 50739 K ln Germany Translation Tanner Translations GmbH Co Markenstra e 7 40227 D sseldorf Germany Operating instructions 877 00113 1 2 06 08 2018 EN_877 00113_1 2__BMW E_Scooter_Marquardt_...

Page 93: ...alu rad de KETTLER Alu Rad GmbH Longericher Stra e 2 50739 K ln Germany Tel 49 6805 6008 0 Fax 49 6805 6008 3098 E mail info kettler alu rad de EN_877 00113_1 2__BMW E_Scooter_Marquardt_COVER book Pa...

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