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Materials 

Range of 

hardness 

(HBW) 

Specimen 

thickness 

(mm) 

F/D

2

 

Ball diameter 

(mm) 

Test force F 

(Kgf) 

Test force 

retaining time (s) 

Ferrous metals 

140-650 

F/D

2

=30 

10 

3000 

12 

6-3 

750 

2.5 

187.5 

Ferrous metals 

140 

F/D

2

=30 

10 

3000 

30 

6-3 

750 

2.5 

187.5 

Non-ferrous metal and alloys 

(copper, bronze and others) 

31.8-140 

F/D

2

=10 

10 

1000 

30 

6-3 

250 

2.5 

62.5 

Nonferrous metals and alloys 

(aluminum bearing alloy) 

8-35 

F/D

2

=2.5 

10 

250 

60 

6-3 

62.5 

2.5 

15.6 

 

It can be understood from the above table that the tungsten carbide balls and test forces can be selected randomly 

for  Brinell  Hardness  Test.  However,  if  you  adopts  different  tungsten  carbide  balls  with  different  diameters  and 

apply  different  test  forces  to  the  same  specimen,  only  when  the  ratio  of  test  force  against  the  square  of  ball 

diameter is a constant, is it possible to obtain the same hardness or comparable results   

Cleaning: Remove the antirust grease with acid-free gasoline and clean it with cotton or soft gauze. 

B. Fitting indenter 

(1) Fit the indenter and tighten the screw lightly. 

(2) Place the standard hardness block onto the work table. 

(3) Turn hand wheel to raise up the work table until the hardness block is pressed against the indenter.   

(4) Tighten the screw so that it is tightly pressed against the flat part of fixing rod. 

C. Selection of test forces: 

(1) Select test forces as per Table 4.   

(2)  Selection  of  test  force  retaining  time:  First  turn  power  on,  and  select  the  retaining  time  as  per  Table  4.  The 

retaining time can be regulated from 4 seconds to 99 seconds.   

D. The specimen shall meet the following requirements:   

(1) The specimen shall be polished so that the edges of indentation are visible  enough to ensure the precision of 

indentation  measurement.  Also  its  surface  shall  be  free  from  oxide  skins,  electroplated  layers  oil  dirt  and  any 

surface defects. 

(2) The surface to be tested shall be parallel to the supporting face so that the test force is perpendicularly applied 

to the specimen surface.   

(3) The thickness of specimen shall be no less than 10 times to the depth of indentation. In special cases stipulated 

in Technical Document, the thickness may be at least no less than 8 times to the depth of indentation. The depth of 

indentation 

h

 shall be that: h = 0.102F/

π

D. If deformations are found at the edges of specimen and its back face, 

the test shall be regarded invalid and new test shall be done with smaller ball indenter and relevant test force. 

(4) The distance between the centers of indentations and edges of specimens shall be no less than 2.5 times to the 

diameter of indentation. The distance between the centers of two adjacent indentations shall be more than 4 times 

to the diameter of indentation. Besides, the distances shall be larger than specified herein for soft metals.   

(5)  After  test, the  diameters  of indentations shall  be  0.24D

d

0.6D.  Otherwise,  the test results  are invalid  and 

new test shall be done with corresponding test forces. 

(6)  During  the  process  of  testing,  the  axial  line  of  indenter  must  be  perpendicular  to  the  specimen  or  its  tested 

surface. The test forces shall be applied stably, without any impact or vibration.   

(7)  The  diameter  of  indentation  shall  be  measured  along  two  directions  perpendicular  to  each  other  and  their 

Summary of Contents for 3000-OBC

Page 1: ... Makina Sanayi Ve Ticaret Ltd Şti İkitelli Organize Sanayi Bölgesi Dolapdere Sanayi Sitesi Ada 4 No 7 9 Başakşehir İSTANBUL TURKEY Phone 90 212 671 02 24 671 02 25 Fax 90 212 671 02 26 web www bulutmak com e mail bms bulutmak com OPERATIONAL MANUAL ...

Page 2: ...ptions of Mechanism Parts 5 6 Preparation 6 7 Package Opening 6 8 Cautions of Transportation 7 9 Installation and Commissioning 7 10 Preparation prior to normal operation 8 11 Operation of micrometer 12 12 Testing procedures 13 13 Cleaning and Lubrication 14 14 Cautions for operation 14 15 Troubleshooting 14 ...

Page 3: ...ns Symbols Descriptions Unit D Diameter of tungsten carbide ball mm F Test forces N d Average diameter of indentation mm d1 d2 Diameters of indentations along two perpendicular directions mm h Depth of indentation mm HBW Brinell hardness HBW Fig 1 Testing Principle diagram of Brinell hardness To apply specified test forces onto the surface of test specimen through a tungsten carbide ball of certai...

Page 4: ... gray cast iron 10 1000 250 62 5 15 6 10 0 48 315 5 500 125 31 2 7 8 5 0 23 8 158 Annealed aluminum 2 5 250 62 5 15 6 3 9 2 5 11 9 79 Bearing alloy 1 25 125 31 2 7 8 2 0 1 2 6 0 39 Conductor wires 0 5 50 12 5 3 1 0 8 0 5 2 4 15 8 Soft materials 4 Technical Parameters Main Technical Parameters are included in Fig 3 and Table 3 Table 3 Main Technical Parameters Item code Content Measuring range 8 65...

Page 5: ...utomatically by the loading and unloading parts which are fitted inside the machine body The rotation of motor is transferred to the screw rod When the screw rod descends the test force is passed onto the indenter via larger lever 12 smaller lever 17 and main shaft Main shaft parts are composed of main shaft bench main shaft indenter seating rotary parts seating rotary part connection nut and conn...

Page 6: ...ove the wood screw fastening the packing box and the bottom with pliers and lift up the packing box 3 Take out the document bag and verify that it is complete with Operation Instruction Packing List and Certificate of Quality 4 Loosen the nuts of hooks fastening the accessory box with a spanner and remove the pressure plate accessory box Check the parts in accordance with the Packing List 5 Remove...

Page 7: ...efore installation get ready the spanner level meter and larger anvil 1 Place the tester on the prefabricated work table in the way that the screw rod falls into the hole 2 Remove cushion block of indenter Fig 6 3 Removing wood cushion of the indenter Turn the hand wheel anticlockwise so that the screw rod descends and the wood cushion can be removed therein Should the screw rod fail to descend wh...

Page 8: ...oot power socket is necessary and it should be well grounded Take out the printer and data lines and plug properly Take out the weights and hang them onto the larger lever Fig 7 Removing wood wedge of larger lever Fig 6 Removing wood cushion of the indente 10 Preparation prior to normal operation 1 Prefabrication of specimen the specimen shall be polished with smooth and flat surface free from lay...

Page 9: ... 4 seconds to 99 seconds D The specimen shall meet the following requirements 1 The specimen shall be polished so that the edges of indentation are visible enough to ensure the precision of indentation measurement Also its surface shall be free from oxide skins electroplated layers oil dirt and any surface defects 2 The surface to be tested shall be parallel to the supporting face so that the test...

Page 10: ... the ocular lens that the two division lines are in parallel without any space between them In case that the two division lines are not clearly visible turn the ocular lens until they are clear and then press ZERO to make it zero The above operation must be repeated whenever the power is turned off and on 3 Display and Control panel Press MENU key then the interface will show as Fig 9 Fig 9 Menu i...

Page 11: ... page press ENTER to enter the menu shown in Fig 10 11 When the cursor comes to Quit to press ENTER to exit the preset menu and return to the interface of Fig 8 Fig 10 Menu interface 12 When the cursor comes to the item Test points to press ENTER to preset whether or not to carry out data statistics whose range is from 1 to 99 If 1 is selected no statistics will be done i e to print out the test r...

Page 12: ... to is including C_St Cr_St CrV_St CrNi St CrMo_St CrNiMo_St CrMnSi_St Strength_St and Stainless_St Press or key to select specific item then press ENTER and press or key to change the figure At last press ENTER again to confirm 11 Operation of micrometer Turn the 1X or 2X objective lens to the front and then turn elevation hand wheel so that the surface of specimen is 15mm under the objective len...

Page 13: ...orting surface of specimen and put it onto the worktable Turn the hand wheel to move the worktable up slowly until the specimen is 0 2 mm to 0 4mm away from the indenter or the surface of specimen can be observed clearly from the 2X objective lens It is recommended that 0 2mm to 0 4mm be controlled at the beginning After certain period of repeated operation when the operator is able to judge the p...

Page 14: ...ase of exceeding its tolerance When the diameter is 2 5mm the tolerance should not be more than 0 003mm When the diameter is 5mm the tolerance should be less than 0 004mm When the diameter is 10mm the tolerance should be less than 0 005mm the surface finish Rz should be no more than 0 2 micron Distance between the surface of specimen and the indenter It is recommended that 0 2mm to 0 4mm be contro...

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