BMPRO TrailSafe Owner'S Manual Download

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SPECIFICATIONS

TRAILSAFE/TR SPECIFICATIONS

System Voltage

12V Nominal (not suitable for 24V systems)

Electric Brake Load

18A max

Brake Light Load

8A max

Communications

Bluetooth Low Energy (BLE 5.0)

Wired Monitor Current

30mA max

Battery Chemistry Compatibility

LiFePO4/Lead Acid

Temperature

-20°C to 60°C

IP rating

IP67

Battery Nominal Capacity

70Ah – 300Ah

Summary of Contents for TrailSafe

Page 1: ...TEAMBMPRO COM OWNER S MANUAL TrailSafeSERIES TrailSafe TrailSafe MODELS ...

Page 2: ......

Page 3: ...ed by the great outdoors we have created a range of rugged smart and reliable products to power your adventures Our range of battery power and RV management and control systems gives you peace of mind when you are on the road so that you can relax in even the most far flung destinations knowing you have control over your power needs To learn more about the BMPRO range of products please visit our ...

Page 4: ...ion is the most critical factor in ensuring the safe use of the TrailSafe If every consideration of these instructions has been satisfied the TrailSafe will be safe to operate Before wiring servicing TrailSafe disconnect it from all power sources The pull pin should be tested before use to confirm the switch function and battery status The TrailSafe is a high precision electronic product It contai...

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Page 6: ...ty is only valid if the unit has not been modified or misused by the customer CONTENTS SAFETY PRECAUTIONS 4 ABOUT THE TRAILSAFE 8 KEY FEATURES 8 INSTALLATION INSTRUCTIONS 9 MOUNTING LOCATION 9 MOUNTING METHOD 9 MOUNTING ORIENTATION 9 WIRING INSTRUCTIONS 10 TRAILSAFE WIRING DIAGRAM 12 TRAILSAFE WITH SWAYCONTROL WIRING DIAGRAM 13 INITIAL SELF TEST 15 LED STATUS INDICATORS 16 CALIBRATION 16 TRAILSAFE...

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Page 8: ...wo available models in the TrailSafe series the TrailSafe and TrailSafe The TrailSafe includes an extra cable to integrate it with BMPRO s SwayControl KEY FEATURES 9 Bluetooth and wired connectivity options for in vehicle monitors 9 Works off house battery no additional battery required 9 LED status indicators for full system safety check at trailer tongue 9 Tests pull pin functionality as well as...

Page 9: ... similar Only one mounting point is required so that the unit can swivel in an emergency Ensure that it is secured tightly so that it does not vibrate loose MOUNTING ORIENTATION The wires should be pointing towards the rear away from the tow vehicle so that the pull pin is facing towards the tow vehicle The pull pin will then be pulled out freely should the vehicle and trailer separate The other e...

Page 10: ...e battery trailer brakes and brake lights Refer to TrailSafe with SwayControl Wiring Diagram TRAILSAFE RED 14AWG 2 5mm2 Connect to the positive of the brake lights BLUE 12 AWG 4mm2 Connect to the positive of the brakes PURPLE 14 AWG 2 5mm2 Connect to a remote voltage monitor WHITE 14 AWG 2 5mm2 Connect to the negative of the house battery BLACK RED 12AWG 4mm2 Connect to the positive of the house b...

Page 11: ...mm2 Connect to the positive of the house battery 30A fuse required GREEN 20AWG 0 5mm2 If using LiFePO4 Unconnected connect to the positive terminal of the house battery If using Lead Acid connect to the negative terminal of the house battery YELLOW 20AWG 0 5mm2 If SwayControl is being used connect to the YELLOW cable of SwayControl via connector If SwayControl is not being used leave unconnected T...

Page 12: ... TRAILSAFE WIRING DIAGRAM Tow Vehicle Blue Purple Brakes Brake Lights Chemistry Selection TrailSafe Trailer Red Black White Red Green LEGEND 30A Fuse House Battery Refer to your display monitor s manual for connection instructions 1 6 5 3 2 7 4 12 11 10 9 8 12 ...

Page 13: ...e Red Green SwayControl LED Left Brake Right Brake Pink Purple LEGEND 30A Fuse Black Blue LED White Brake Lights House Battery Chemistry Selection TrailSafe LED Connector SwayControl LED Connector Pin 6 Brake Light Pin 3 10 0V Pin 5 Brake 3rd Party Monitor Refer to your display monitor s manual for connection instructions 13 ...

Page 14: ...charging source such as a BatteryPlus35 J35 or other charging means and is functioning correctly Refer to manufacturer s instructions for these products as required A basic charging means such as diode from the Auxiliary to the house battery may be employed in simple systems An external automotive grade fuse is required to be fitted 30A maximum between the TrailSafe TrailSafe and the battery to pr...

Page 15: ...ety pin out The LED will display a continuous flashing PURPLE again indicating the second stage of calibration is in progress This will last for up to 1 minute 4 If the LED indicates an alternating PURPLE RED the wiring Voltage Drop in the black red wire v and or the white wire v is exceeding 10 of the nominal voltage Check the wiring connections and consider increasing the black red and or the wh...

Page 16: ...ut 1 minute until the LED displays a solid PURPLE Completed 2nd calibration stage Put the pin back in The wiring voltage drop is exceeding 10 of the nominal voltage The LED will flash both purple and red Check wiring and connections and consider increasing the wire size The pull pin was removed before the calibration stage was completed The LED will flash both purple and orange Put the pull pin ba...

Page 17: ...ge state of the battery There is a TrailSafe breakaway switch fault The LED will flash both orange and red Do not use unit Replace the unit Battery flat Always on The battery is flat Charge or replace the house battery Other The TrailSafe is in standby or there is no power or the voltage is less than 10 5V for Lead Acid batteries 11 5V for Lithium batteries If necessary check the TrailSafe by depr...

Page 18: ... minute and the SwayControl is in sleep mode Battery insufficient The house battery may have insufficient capacity for 15 minutes of emergency braking operation Check the battery to ensure at least 10Ah of house battery capacity is available SwayControl not detected The SwayControl is not detected by the TrailSafe Check if the SwayControl is connected No power No power to SwayControl after a wake ...

Page 19: ...r 15 minutes of emergency braking operation If necessary check the TrailSafe by depressing the brake There is no power CONDITION STATUS SOLUTION STATE BLINK ONCE EVERY FEW SECS SOLID COLOUR CONTINUOUS FLASH NO LIGHT LED STATUS KEY BLINK TWICE EVERY FEW SECS BLINK 3 TIMES EVERY FEW SECS BLINK 4 TIMES EVERY FEW SECS System malfunction The SwayControl has suffered a system malfunction A service centr...

Page 20: ... illuminate 1 Check the supplied fuse on the black red wire 2 Check the wiring matches the diagram 3 Ensure TrailSafe or TrailSafe pin slot is clean of dirt 4 Ensure the house battery is charged Why should I test TrailSafe before hitching it to the tow vehicle Testing the TrailSafe or TrailSafe ensures that the house battery has sufficient capacity to operate the brakes for at least 15 minutes sho...

Page 21: ...LED display is flashing RED and ORANGE The pull pin is faulty which may cause the brakes to not operate correctly or for as long as desired Refer to the LED Status Indicators section of this manual for information I have charged my house battery but the TrailSafe shows a RED LED If a large load is applied to the house battery such as a fridge the house battery terminal voltage may drop below the m...

Page 22: ... suitable for 24V systems Electric Brake Load 18A max Brake Light Load 8A max Communications Bluetooth Low Energy BLE 5 0 Wired Monitor Current 30mA max Battery Chemistry Compatibility LiFePO4 Lead Acid Temperature 20 C to 60 C IP rating IP67 Battery Nominal Capacity 70Ah 300Ah 22 ...

Page 23: ... no responsibility in addition to our consumer guarantee obligations where a product has been installed incorrectly 4 This warranty does not extend to product failures or defects caused by or associated with but not limited to failure to install or maintain correctly unsuitable physical or operating environment accident acts of God hazard misuse unauthorised repair modification or alteration natur...

Page 24: ...TEAM BMPRO COM POWERING YOUR ADVENTURES BMPRO 61 3 9763 0962 customerservice teambmpro com 19 Henderson Rd Knoxfield VIC 3180 Australia teambmpro com ...

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