Blue-White industries flexflo A-100NV Operating Manual Download Page 6

AC sine waves

Jumper Not Installed

(open - factory default)

Digital square waves

Jumper Installed

A-100N

4.2

Electrical Connections

4.2.1

Input Power Connections -

Be certain to connect the pump to the proper supply voltage.  Using the incorrect voltage will damage 
the pump and may result in injury.  The voltage requirement is printed on the pump serial label.

Jumper pins on the circuit board are factory preset for the correct voltage. See Fig. 4.4, page 7 for 
details.

The A-100NV is supplied with a ground wire conductor and a grounding type attachment plug (power 
cord). To reduce the risk of electric shock, be certain that the power cord is connected only to a properly 
grounded, grounding type receptacle.

Note:

  When in doubt regarding your electrical installation, contact a licensed electrician.

Page 6

A-100N

Page 7

FIG. 4.4 WIRING DIAGRAM - MODEL V CIRCUIT BOARD

DC

MOTOR

BLACK (-)

RED (+)

Ground (green)

Earth Ground (green)

Common

Hot

AC

Input

Power

PROTECTOR FUSE

1 Amp, 250 Volt AC

(Littlefuse #239001

 or Equivalent)

1 AMP

250VAC

MOTOR

RED (+)

MOTOR

BLACK (-)

AC  LINE

NEUTRAL

AC  LINE

HOT

TS

THERMAL SWITCH

.187 push tab connectors

2 conductors

11

0

11

0

22

0

AC LINE VOLTAGE SETTINGS

230 VAC

One Jumper Installed

  on center position

(ends open)

115 VAC

Two Jumpers Installed

  on end positions

(no open pins)

BLUE (4-20 mA input)

BLACK (Ground)

YELLOW (verification sensor input)

ORANGE (0-10 VDC input)

RED (+20VDC)

WHITE (frequency input)

JUNCTION BOX

LIQUID-TIGHT
CONNECTOR

ACCEPTABLE CABLE JACKET RANGE:

.118 - .255 INCH
.(    3,0 - 6,5 MM)

EXTERNAL INPUT CABLE

BROWN (motor-on contact output)

INPUT SIGNAL CONNECTOR

7 wire bundle

Hz INPUT JUMPER SETTINGS

Located under connector

PR

OB

E

NC
NO

ALARM OUTPUT

(CONTACT CLOSURE)

connect 2-conductor plug to either

normally open (NO) (factory default)

or normally closed (NC) side of receptacle. 

1 AMP MAX @ 125VAC (24VDC)

TUBE FAILURE SENSOR PROBE INPUT

Connect 2-conductor plug to receptacle.

2 Grey wires connect to pump head sensors.

PURPLE X2 (alarm relay contacts)

WIRES REQUIRED

INPUT MODE / FUNCTION

MANUAL

MOTOR ON SIGNAL

FLOW VERIFICATION SENSOR

(Digital square waves)

4-20 mA

0-10 VDC

ALARM RELAY

NO CONNECTIONS

BROWN (+)

 & 

BLACK (-)

PURPLE

 & 

PURPLE

WHITE (+)

 & 

BLACK

 

(-)

BLUE

 

(+)

 & 

BLACK

 

(-)

SIGNAL INPUT MODES / FUNCTIONS & WIRING COLOR CODES

FREQUENCY

ORANGE (+)

 & 

BLACK

 

(-)

RED (+ 

20VDC) & 

BLACK (-)

 & 

YELLOW 

(signal)

4.2.2

External Input Signal Connections -

The A-100NV will accept any one of three different types of external input signals; 4-20 mA, 0-10 
VDC, or frequency. Two types of frequency inputs, AC sine waves (magnetic coils type outputs) and 
Digital Square waves (Hall Effect signals, contact closures), are acceptable. A jumper plug located on 
the circuit board is factory pre-set for AC sine wave signals, the jumper must be re-positioned when 
digital square wave signals are being used. (See Fig. 4.4, page 7, “Hz input jumper settings”)

All wiring connections are to be made inside of the junction box located on the side of the A-100NV.  A 
liquid-tite connector is supplied and should be used for the external signal cable.  The signal input wires 
are color coded to the type of signal being used.

POSITIVE 

WIRE COLOR

BLUE

ORANGE

WHITE

NEGATIVE 

WIRE COLOR

BLACK

BLACK

BLACK

INPUT SIGNAL TYPE

4-20 mA 

0-10 V DC

AC sine wave, Digital square wave

FIG. 4.3 WIRING CHART - INPUT SIGNAL WIRE COLORS

Summary of Contents for flexflo A-100NV

Page 1: ...le Speed Peristaltic Injector Pump Operating Manual 5300 Business Drive Huntington Beach CA 92649 USA Phone 714 893 8529 FAX 714 894 9492 E mail sales blue white com or techsupport blue white com Webs...

Page 2: ...o maintain the A 100N 16 7 1 Routine inspection and cleaning 16 7 2 How to clean and lubricate the A 100N 16 7 3 500 hour service warning timer 16 7 4 How to replace the pump tube 17 Replacement parts...

Page 3: ...system 2 0 Specifications Maximum Working Pressure 100 psig 6 9 bar o o Maximum Fluid Temperature 130 F 54 C o o Ambient Temperature Range 14 to 110 F 10 to 43 C Duty Cycle Continuous Maximum Solids 5...

Page 4: ...the pump tube Do not mount the pump directly over your chemical container Chemical fumes may damage the unit Mount the pump off to the side or at a lower level than the chemical container Mounting th...

Page 5: ...umping unit R Suction Tube Chemical Container NPT Injector Page 5 RUN STANDBY RUN FIELD DIGIT MODE PROGRAM STAND BY PRIME MINIMUM MAXIMUM INPUT MODES 1 MANUAL 2 4 20mA 3 0 10VDC 4 PULSE Hz PROGRAM RES...

Page 6: ...ections The A 100NV will accept any one of three different types of external input signals 4 20 mA 0 10 VDC or frequency Two types of frequency inputs AC sine waves magnetic coils type outputs and Dig...

Page 7: ...WHITE frequency input JUNCTION BOX LIQUID TIGHT CONNECTOR ACCEPTABLE CABLE JACKET RANGE 118 255 INCH 3 0 6 5 MM EXTERNAL INPUT CABLE BROWN motor on contact output INPUT SIGNAL CONNECTOR 7 wire bundle...

Page 8: ...e tube Secure the ceramic weight to the strainer Drop the strainer into the solution tank 4 3 3 Outlet Tubing Locate the outlet fitting of the Pump Tube see fig 4 6 Remove the tube nut Push the opaque...

Page 9: ...he back pressure and interfering with the check valve operation See section 7 0 Install the Injection Check valve directly into the piping system Do not use a pipe stud with a tee for insertion of the...

Page 10: ...pressed with the MODE button initiates the programming mode The ARROW next to the word PROGRAM will blink FIELD Button 4 In the programming mode selects the digit to be changed DIGIT Button 4 In the...

Page 11: ...mode 2 Press the MODE button until MODE 2 is shown on the LCD display The SPEED or mA icon will light depending on the current display setting The large 3 DIGIT LCD will indicate the current motor spe...

Page 12: ...LD button to select the digit to program The digit will blink when selected 4 Press the DIGIT button to change the selected digit 4 Repeat until all digits are programmed 4 Press the mode button Progr...

Page 13: ...maximum VDC input signal value Press the FIELD button to select the digit to program The digit will blink when selected 4 Press the DIGIT button to change the selected digit 4 Repeat until all digits...

Page 14: ...ut signal value Press the FIELD button to select the digit to program The digit will blink when selected 4 Press the DIGIT button to change the selected digit 4 Repeat until all digits are programmed...

Page 15: ...in the bottom of the pump head just enough to cover the sensors and turn on the pump If the TFD system detects the chemical the pump will stop after a five second confirmation period and the ALARM ic...

Page 16: ...may require grease periodically Apply a small amount of grease Aeroshell aviation grease 5 or equivalent when necessary Silicone oil ONLY may be used on the roller assembly and tube assembly The inje...

Page 17: ...on side of the Pump Tube fitting into the lower retaining slot in the pump head Fig 7 2 6 4 2 2 Carefully guide the Pump Tube into the pump head Stretch the tube slightly and insert the outlet dischar...

Page 18: ...0 15 16 11 3 14 13 31 30 17 26 27 3 2 1 2 9 52 54 5 4 7 8 56 55 10 12 28 29 25 24 23 22 21 33 32 34 F IE L D 6 53 D IG IT M O D E ST AN DB Y PR IM E R ES ET 99 SE C C YC LE TU BE LIF E WA RIN G TIM ER...

Page 19: ...8 Star 1 25 90010 222 Wire Motor ground Digital Timers Green 1 26 A 008 1 Gearbox 14 Rpm 1 A 008 2 Gearbox 30 Rpm 1 A 008 3 Gearbox 45 Rpm 1 A 008 4 Gearbox 60 Rpm 1 A 008 5 Gearbox 125 Rpm 1 27 76001...

Page 20: ...a brief description of the problem as well as the original invoice or sales receipt showing the date of purchase The receipt will be returned with the unit Prepay all shipping costs COD shipments will...

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