Blue-White industries flexflo A-100NV Operating Manual Download Page 2

!

Includes suction tube strainer, tube weight, suction tubing, discharge tubing and injection fitting with 
internal back-flow check valve and mounting hardware.

3.0

A-100NV Features

!

Peristaltic Pump Tube does not require valves.

!

High outlet pressure capability of 100 psig.*

!

High inlet suction lift capability of 30 feet.

!

Tube Failure Detection (TFD) system (patent 
pending).

!

Quick-Disconnect inlet and outlet fittings available. 

!

Easy servicing.

 

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Digital electronic feed rate control.

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Pump Tube failure warning timer. 

!

20:1 adjustment turn down ratio.

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Corrosion proof Valox housing.

!

Tamper resistant electronic control panel cover.

!

Output verification sensor system.

2.0

Specifications

Maximum Working Pressure

100 psig / 6.9 bar*

o o 

Maximum Fluid Temperature

 130  F / 54 C

o o

Ambient Temperature Range

14 to 110 F / -10 to 43 C

Duty Cycle

Continuous

Maximum Solids

50% by volume

Maximum Viscosity

5,000 Centipoise

Maximum Suction Lift

up to 30 ft. water

Power Requirements

115V60Hz, 220V50Hz, 230V60Hz 

Shipping Dimensions

18” x 14” x 10”

Shipping Weight

14 lb.

TABLE OF CONTENTS

SECTION

HEADING

PAGE

1

Introduction

2

2

Specifications

3

3

A-100NV Features

3

4

How to install the A-100N

4

4.1

Mounting location

4

4.2

Electrical connections

6

4.3

How to install the tubing and fittings

8

5

How to operate the A-100N

10

5.1

Description of Pump Output Adjustment Controls

10

5.2

Mode 1 - Manually Adjusting the output

11

5.3

Mode 2 - 4-20 mA input

11

5.4

Mode 3 - 0-10 VDC  input

13

5.5

Mode 4 - Frequency/Pulse (Hz) input

14

6

Alarms

15

6.1

Tube Failure Detection (TFD) system

15

7

How to maintain the A-100N

16

7.1

Routine inspection and cleaning

16

7.2

How to clean and lubricate the A-100N

16

7.3

500 hour service warning timer

16

7.4

How to replace the pump tube

17

Replacement parts drawing

18

Replacement parts list

19

1.0

Introduction

Congratulations on purchasing the A-100NV variable speed Peristaltic Metering Pump.  The A-100NV is 
designed to inject chemicals into piping systems.  The pump has been tested by NSF International for 
use with 12 ½% Sodium Hypochlorite. The A-100NV  is equipped with external input control circuitry 
which allows the pumps output to be externally controlled by either a 4-20mA input signal, a 0-10V DC 
input signal or a pulsed frequency input signal.

A-100N

A-100N

FIG. 3.0 PARTS LOCATOR DRAWING

*

Most models.

**

Slide both top & bottom clamps to the left only far enough  to open the control cover.

9

2

1

  Control

Control Cover

Pumphead

Junction Box

Rear Plate

Pumphead
Cover

6.0

Pumptube
Assembly

Rotor
Assembly

9

8

1

  Slide Clamps**

Page 2

Page 3

RUN

STANDBY

RUN

FIELD

DIGIT

MODE

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

INPUT MODES

1 - MANUAL

2 - 4-20mA

3 - 0-10VDC

4 - PULSE (Hz)

PROGRAM

RESET SERVICE

PRIME

DISPLAY

VARIABLE SPEED PUMP

Summary of Contents for flexflo A-100NV

Page 1: ...le Speed Peristaltic Injector Pump Operating Manual 5300 Business Drive Huntington Beach CA 92649 USA Phone 714 893 8529 FAX 714 894 9492 E mail sales blue white com or techsupport blue white com Webs...

Page 2: ...o maintain the A 100N 16 7 1 Routine inspection and cleaning 16 7 2 How to clean and lubricate the A 100N 16 7 3 500 hour service warning timer 16 7 4 How to replace the pump tube 17 Replacement parts...

Page 3: ...system 2 0 Specifications Maximum Working Pressure 100 psig 6 9 bar o o Maximum Fluid Temperature 130 F 54 C o o Ambient Temperature Range 14 to 110 F 10 to 43 C Duty Cycle Continuous Maximum Solids 5...

Page 4: ...the pump tube Do not mount the pump directly over your chemical container Chemical fumes may damage the unit Mount the pump off to the side or at a lower level than the chemical container Mounting th...

Page 5: ...umping unit R Suction Tube Chemical Container NPT Injector Page 5 RUN STANDBY RUN FIELD DIGIT MODE PROGRAM STAND BY PRIME MINIMUM MAXIMUM INPUT MODES 1 MANUAL 2 4 20mA 3 0 10VDC 4 PULSE Hz PROGRAM RES...

Page 6: ...ections The A 100NV will accept any one of three different types of external input signals 4 20 mA 0 10 VDC or frequency Two types of frequency inputs AC sine waves magnetic coils type outputs and Dig...

Page 7: ...WHITE frequency input JUNCTION BOX LIQUID TIGHT CONNECTOR ACCEPTABLE CABLE JACKET RANGE 118 255 INCH 3 0 6 5 MM EXTERNAL INPUT CABLE BROWN motor on contact output INPUT SIGNAL CONNECTOR 7 wire bundle...

Page 8: ...e tube Secure the ceramic weight to the strainer Drop the strainer into the solution tank 4 3 3 Outlet Tubing Locate the outlet fitting of the Pump Tube see fig 4 6 Remove the tube nut Push the opaque...

Page 9: ...he back pressure and interfering with the check valve operation See section 7 0 Install the Injection Check valve directly into the piping system Do not use a pipe stud with a tee for insertion of the...

Page 10: ...pressed with the MODE button initiates the programming mode The ARROW next to the word PROGRAM will blink FIELD Button 4 In the programming mode selects the digit to be changed DIGIT Button 4 In the...

Page 11: ...mode 2 Press the MODE button until MODE 2 is shown on the LCD display The SPEED or mA icon will light depending on the current display setting The large 3 DIGIT LCD will indicate the current motor spe...

Page 12: ...LD button to select the digit to program The digit will blink when selected 4 Press the DIGIT button to change the selected digit 4 Repeat until all digits are programmed 4 Press the mode button Progr...

Page 13: ...maximum VDC input signal value Press the FIELD button to select the digit to program The digit will blink when selected 4 Press the DIGIT button to change the selected digit 4 Repeat until all digits...

Page 14: ...ut signal value Press the FIELD button to select the digit to program The digit will blink when selected 4 Press the DIGIT button to change the selected digit 4 Repeat until all digits are programmed...

Page 15: ...in the bottom of the pump head just enough to cover the sensors and turn on the pump If the TFD system detects the chemical the pump will stop after a five second confirmation period and the ALARM ic...

Page 16: ...may require grease periodically Apply a small amount of grease Aeroshell aviation grease 5 or equivalent when necessary Silicone oil ONLY may be used on the roller assembly and tube assembly The inje...

Page 17: ...on side of the Pump Tube fitting into the lower retaining slot in the pump head Fig 7 2 6 4 2 2 Carefully guide the Pump Tube into the pump head Stretch the tube slightly and insert the outlet dischar...

Page 18: ...0 15 16 11 3 14 13 31 30 17 26 27 3 2 1 2 9 52 54 5 4 7 8 56 55 10 12 28 29 25 24 23 22 21 33 32 34 F IE L D 6 53 D IG IT M O D E ST AN DB Y PR IM E R ES ET 99 SE C C YC LE TU BE LIF E WA RIN G TIM ER...

Page 19: ...8 Star 1 25 90010 222 Wire Motor ground Digital Timers Green 1 26 A 008 1 Gearbox 14 Rpm 1 A 008 2 Gearbox 30 Rpm 1 A 008 3 Gearbox 45 Rpm 1 A 008 4 Gearbox 60 Rpm 1 A 008 5 Gearbox 125 Rpm 1 27 76001...

Page 20: ...a brief description of the problem as well as the original invoice or sales receipt showing the date of purchase The receipt will be returned with the unit Prepay all shipping costs COD shipments will...

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