Blue-White industries A3V series Operating Manual Download Page 27

Page 27

PUBLISHED

FLOW RANGE

(ml/min)

Flex-Pro

ACTUAL WORKING RANGE

WITH FLEX-PRO PUMP

(ml/min)

!

CAUTION

4.6.1

TFD Adjustment

Flex-Pro Tube Failure Detection (TFD) sensitivity can be adjusted through the 
menu. Default setting (75% sensitivity) will trigger an alarm with most water 
treatment chemicals with no false triggering.

TFD sensitivity range = 75% to 100%

To set TFD sensitivity, press ENTER when INPUT SETUP is highlighted. Scroll 
down and highlight SET TFD and press ENTER

To increase sensitivity, press UP arrow. 

To decrease sensitivity, press DOWN arrow.

- Input Setup

Enter TFD Sensor
Sensitivity %

TFD Sensitivity

% Sensitivity:

075.0

+ Set FVS

+ Set TFD

+ Input Setup
+ Contact Input
+ Set FVS

- Menu

+ Configuration

+ Input Setup

+ Output Setup

<- Esc

It is recommended to leave default setting at 75% sensitivity. This will 
eliminate your chance of false triggers.

Only

 increase sensitivity if the solution your pumping does not trigger the 

TFD alarm at 75% sensitivity.

4.6 

TFD (Tube Failure Detection)

Flex-Pro is equipped with a 

Tube Failure Detection 

System which is designed to 

stop pump and provide an output alarm (see Output menu) in the event pump 
tube should rupture and chemical enters pump head. This patented system is 
capable of detecting presence of a large number of chemicals including Sodium 
Hypochlorite (Chlorine),  Hydrochloric (muriatic) Acid, Sodium Hydroxide, and 
many others. System will not be triggered by water (rain, condensation, etc.) or 
silicone oil (roller and tubing lubricant).

If system has detected chemical, pump tube must be replaced and pump head 
and roller assembly must be thoroughly cleaned.  Failure to clean the roller 
assembly will void warranty.

If TFD alarm occurs, pump will stop, close an alarm outputl (if configured), and 
screen will flash TFD with an alarm icon.

Confirm Chemical Detection - 

To determine if your chemical will be detected by 

system, remove pump tube and roller assembly. Place a small amount of 
chemical in bottom of pump head - just enough to cover sensors. Turn on pump. 
If TFD system detects chemical, pump will stop after a two second confirmation 
period and TFD Alarm screen will display. If TFD system does not detect chemi-
cal, pump will continue to run after confirmation period. Carefully clean chemical 
out of pump head being sure to remove all traces of chemical from sensor 
probes. Press START button to clear alarm condition and restart pump.

Chemical from tube failure

TFD

STOP

ALARM

When a TFD alarm occurs

Summary of Contents for A3V series

Page 1: ...com URL www blue white com SERIES A3V and A4V Operating Manual ProSeries by Blue White Ind TM FLEX PRO Peristaltic Metering Pump system TFD Tube Failure Detection Exclusive 2 TWO YEAR WARRANTY ProSer...

Page 2: ...re Input Remote start stop 25 4 5 Set FVS Flow Verification System 26 4 6 TFD Tube Failure Detection 27 4 6 1 TFD Adjustment 27 4 7 Remote Local Control 28 4 8 Pump Tube Timer 28 5 0 Output Setup Alar...

Page 3: ...5 NH A4V25 NJ A4V25 NL A4V25 NP A4V25 NK A4V25 NHH 115V AC A4V24 NH A4V24 NJ A4V24 NL A4V24 NP A4V24 NK A4V24 NHH 220V AC A4V26 NH A4V26 NJ A4V26 NL A4V26 NP A4V26 NK A4V26 NHH ML Min 7 1800 1 1 2800...

Page 4: ...tactile switch keypad Security Programmable 4 digit password 0 1 increments 10 motor speed 0 01 increments 1 motor speed and 10 0 001 increments 1 motor speed Wetted components Non Wetted components P...

Page 5: ...nd three 115V 1A contact closures assignable to monitor up to 17 different pump functions including TFD FVS remote local control setting motor on fault current operating mode and others Two CNC precis...

Page 6: ...tems Metering pump should be serviced by qualified persons only n Raise metering pump 4 1 2 inches 11 43 cm off ground or a surface n Made out of tough Stainless Steel n Provides a stable mounting sur...

Page 7: ...calcium buildup when injecting chemicals that calcify such as sodium hypochlorite Duckbill may add additional back pressure to pump up to 7 psi 3 8 OD x 1 4 ID Tubing and Tri Clamp connection Models...

Page 8: ...and power cables together Power Interruption This pump has an auto restart feature which will restore pump to operating state it was in when power was lost Note When in doubt regarding your electrical...

Page 9: ...MAX AT 30 VOLT DC Form C 1 AMP MAX AT 125 VOLT AC 0 8 AMP MAX AT 30 VOLT DC Form C 1 AMP MAX AT 125 VOLT AC 0 8 AMP MAX AT 30 VOLT DC 5A SLOW BLOW 20 X 5MM 1 2 3 T1 PULSE GND 4 20 1 2 3 T1 PULSE GND...

Page 10: ...arrow at same time while in the normal operating mode Screen will display current Pump Tube Time in run time hours While displayed press ENTER button twice to reset Pump Tube Timer to zero Press and r...

Page 11: ...o see a list of all available options Scroll bar example While making a selection where only one choice is allowed you will see a radio button Radio button example In a screen where you are making cha...

Page 12: ...ay Language Esc Reset to Defaults Set Password Display Rate Reset to Factory Defaults Reset to Factory Defaults Reset to Factory Defaults Are you sure Yes No Liter Hr Gal Hr US Gal day US Done Display...

Page 13: ...r selected Display Rate Press MENU button to enter menu structure for setting up pump Select Configuration and Press ENTER button Select Display Rate and Press ENTER button Select your desired Display...

Page 14: ...s and allow local touch pad control only Set FVS Max Flowrate Input Max Flowrate Flowrate ML min Press ENTER to set 0000 0 1 Contact Input Close Stop Pump Open Stop Pump Input Time Delay OFF 000 Range...

Page 15: ...Press ENTER button Press UP or DOWN arrow to scroll through 0 9 on selected digit Press RIGHT arrow to scroll over to next digit to right If you pass your desired digit you can easily scroll back by c...

Page 16: ...back out of menu structure To do this you must select Esc at bottom of every screen menu until you see Run Mode screen displayed Tip This feature can be combined with Contact Input feature to allow fo...

Page 17: ...ct Esc at bottom of every screen menu until you see Run Mode screen displayed 4 20 mA Input Motor Min Signal Input Motor Speed at Minimum mA Signal 00 0 0 4 20 mA Input Min mA Signal Input Min mA sign...

Page 18: ...cture To do this you must select Esc at bottom of every screen menu until you see Run Mode screen displayed 0 10 VDC Input Motor Min Signal Input Motor Speed at Minimum Volt DC Signal 00 0 0 0 10 VDC...

Page 19: ...uency Input setup you must navigate back out of menu structure To do this you must select Esc at bottom of every screen menu until you see Run Mode screen displayed Frequency Input Motor Min Signal In...

Page 20: ...hold Select Run Mode button until Run Mode screen is displayed If you used Menu button to navigate to Pulse Batch setup you must navigate back out of menu structure To do this you must select Esc at b...

Page 21: ...etup then just press and hold Select Run Mode button until Run Mode screen is displayed If you used Menu button to navigate to Cycle Adjustment setup you must navigate back out of menu structure To do...

Page 22: ...ow to scroll through 0 9 on selected digit Press RIGHT arrow to scroll over to next digit to right If you pass your desired digit you can easily scroll back by continuously pressing RIGHT button Press...

Page 23: ...r desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save changes Continue this process until all four screens have been configured If you used short cut to...

Page 24: ...easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Continue this process until all four screens have been configured If you used short cut to enter Proportional...

Page 25: ...croll down to Done selection Then press ENTER To navigate back out of menus select Esc and press the ENTER button at bottom of every screen menu until you see Run Mode screen displayed IMPORTANT If Co...

Page 26: ...arm occurs pump will stop send an external signal if setup and screen will flash FVS with an alarm icon To clear FVS alarm you must press START button or re cycle power unplug power to pump then plug...

Page 27: ...emical enters pump head This patented system is capable of detecting presence of a large number of chemicals including Sodium Hypochlorite Chlorine Hydrochloric muriatic Acid Sodium Hydroxide and many...

Page 28: ...Contact Input Set FVS Esc Hidden Set Rev Alarm Set TFD Remote Local Remote Local Remote Only Local Only Disable Done select one Remote Only Input Mode 4 20 mA 0 10 VDC Frequency select one Hidden Don...

Page 29: ...00 0 04 00 100 00 20 00 Pump Run Stop Frequency Mode Cycle Timer Mode Dispensing Mode Manual Dosing Prop Dosing 0 10 VDC Mode Pulse Mode Disable FVS TFD Pump Run Stop 4 20mA Mode Manual Mode Frequency...

Page 30: ...utput 4 mA 100 Pump Output 20 mA Signal Output Frequency Output Disable Done 4 20 mA Output Default 4 20 mA output settings shown Signal Output Disable Done 4 20 mA Output Default Frequency Hz output...

Page 31: ...cting fluids that calcify such as sodium hypochlorite These lime deposits and other build ups can clog the fitting increasing the back pressure at the pump reducing tube life and interfering with chec...

Page 32: ...s around Stop pump by pressing STOP button Thoroughly clean Pump Head and Rotor Rotor can be removed by pulling straight out After cleaning process push Rotor back on shaft See drawing above for prope...

Page 33: ...ough room to slide discharge fitting into pump head tongue and groove Once discharge fitting is secured in pump head stop pump by pressing STOP button Replace pump head cover Pump will ask you if you...

Page 34: ...ded mounting bracket kit pair Rubber feet 72000 380 90003 561 1 4 Not Shown Stainless Steel mounting bracket kit pair 72000 379 1 Not Shown Not Shown 4 Tube Assembly 1 2 Male NPT connect Norprene ND 0...

Page 35: ...50 ID Tube Assembly 1 2 Male NPT Norprene NP 75 ID A4 MGH R A4 BGH T A4 BGK T A4 MGH T A4 MGK T A4 MNL R A4 BNL T A4 BNP T A4 MNL T A4 MNP T 1 1 1 1 1 1 1 1 1 1 4 4 4 4 Tube Assy 1 2 hose barb Dual Ty...

Page 36: ...Flex Pro Page 36 7 2 Output Versus Fluid Viscosity A3 A3 A3 A3...

Page 37: ...Page 37 Flex Pro A4 A4 A4 A4...

Page 38: ...precautions to be taken when injecting various chemicals especially those considered hazardous or dangerous eye protection must be worn when working around this product or any other metering type of...

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