Blue Ox BX2610 Installation Instructions Manual Download Page 2

Important:

Use only genuine factory replacement parts on your baseplate. Do 

NOT

 substitute homemade or non-typical parts. If a 

bolt is lost or in need of replacement, for your safety and the preservation of your baseplate, be sure to use a replacement 
bolt of the same grade (In most cases it will be Grade 5, please reference the parts list above). Replacement parts may be 
ordered through your nearest Blue Ox® Dealer or Distributor.

Page 2 of 9 

 

405-0066 Rev. B 

9/8/09

2010 Ford Fusion (No Hybrid)

Installation Instructions

BX2610

Tools Required

7MM Socket    

Flat Screwdriver

10MM Socket   

Utility Knife

13MM Socket   

Pliers

9/16” Socket   

1 1/4” Hole Saw

Large Vise Grips  

13/32” Drill Bit

Drill 

  Loctite

®

 RED

Parts List

Ref. No. 

Qty.   

Part #  

Description

 1 

 61-6645 

 Weldment, 

Baseplate, 

BX2610 

 

 

61-5208  

3/8-16 Nut Plate, with 14” Wire

 

 

107-2683 

Spacer Tube, 3/4  X .406 (ID)X 1”  

 

 

201-0444 

3/8-16 X 2 Hex Bolt Grade 5 ZP. 

 

 

203-0010 

3/8” Lock Washer, ZP

 

 

202-0090 

3/8-16 Hex Nyl. Ins. Lock Nut, ZP 

 

 

201-0553 

1/4-20 x 1/2” Hx. Wshd, Type F Screw

 

 

201-0192 

#10-32 x 1/2” Slot, Rd. Hd. Screw

9   2   203-0054  #10 

Lock 

Washer

10 

 2 

 202-0047 #10-32 

Hex 

Nut

11 

 

 

101-5822 

Adapter, 4 Way Connector

12 

 

 

62-3469  

Attachment Tab Assembly, Rem, SF/LB, 1 Hole

 

 

 

201-0702 

6MM-1.00 X 45MM Hex Bolt, Grd 8.8, (Not Shown)

 

 

 

203-0161 

6MM, Lock Washer, ZP (Not Shown)

 

 

 

203-0001 

1/4 Flat Washer, ZP (Not Shown)

 

 

 

226-0046 

Baseplate Safety Cable, 36” CL III (Not Shown)

 

 

 

229-0359 

Quicklink, 3/8, ZP (Not Shown)

 

 

 

290-0437 

Cap Plug, Black (Not Shown)

ELECTRICAL CONNECTOR

6 WAY ROUND

4 WAY ROUND

ELECTRICAL CONNECTOR

Summary of Contents for BX2610

Page 1: ...rque Specifications Torque in Foot Pounds for Metric Bolts Bolt Size Grade 8 8 Grade 10 9 6MM 6 8 8MM 16 22 10MM 31 40 12MM 54 70 14MM 89 117 Bolt Tor r r rq q q q qu u u u ue e e e S S S Sp pe e e e...

Page 2: ...t Drill Loctite RED Parts List Ref No Qty Part Description 1 1 61 6645 Weldment Baseplate BX2610 2 2 61 5208 3 8 16 Nut Plate with 14 Wire 3 8 107 2683 Spacer Tube 3 4 X 406 ID X 1 4 6 201 0444 3 8 16...

Page 3: ...y installation it may be necessary to tailor the baseplate slightly to compensate for auto manufacturer s tolerances These minor adjustments may include filing a hole slightly bending electrical rods...

Page 4: ...e it Do this to both sides of the vehicle Set fascia carefully aside to be reinstalled later 4B 4B 2010 Ford Fusion No Hybrid Installation Instructions BX2610 6 6 6 Remove the plastic bumper cover by...

Page 5: ...reservoir one on the right side see 8A and two on the left see 8B 8C Disconnect the hoses and the wiring plug the hoses Set washer reservoir and bolts aside to be reinstalled later 7A 7A 7B 7B 6 On t...

Page 6: ...eplate as a template with the 13 32 drill bit drill the three holes on the side white arrows Using the 1 1 4 hole saw drill a hole so that nut plates may be inserted into the frame gray arrow Do this...

Page 7: ...ashers with 3 8 16 hex nuts white arrows The top back hole has the 3 8 lock washer on this side and a 3 8 16 nut plate inserted into the drilled hole gray arrow Be sure to use Loctite on all the bolts...

Page 8: ...The photo above shows the recommended installation of the permanent baseplate safety cables to frame of the vehicle see white arrow Additional options may interfere with suggested mounting in this ca...

Page 9: ...questions you may have regarding the performance of your product Simply call 1 800 228 9289 and you can speak with our customer care team Additionally please visit our website to see which rallies ou...

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