Blue Giant EPJ-40 Owner'S Manual Download | Manualshive

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B

G-D40-0131

12-41

Electrical System

Pos.

Part Number

Description

Qty.

Reqd.

Notes

1

0000-000030-00

SCREW, M10 X 16

4

2

0000-000063-00

LOCK WASHER, M10

4

3

0000-000007-00

FLAT WASHER, M10

4

4

1118-511000-00

MOUNTING PLATE

1

5

0000-000368-00

SCREW, M8 X 12

2

6

2214-150002-00

WASHER

2

7

0000-000108-00

NUT, M6

4

8

1118-540000-00

BOARD

1

9

0000-000117-00

SCREW, M5 X 10

3

10 0000-000206-00

LOCK WASHER, M5

5

11 0000-000390-00

FLAT WASHER, M5

5

12 0000-001103-00

R HARNESS CLAMP UC-1.5

2

13 0000-001086-00

R HARNESS CLAMP UC-5

1

14 2112-410005-00

WASHER

4

15 1118-500002-00

BRACKET

1

16 0000-000004-00

SCREW, M5 X 12

2

17 1120-500006-00

LIFTING LIMIT SWITCH

1

18 1118-520007-10

WIRE HARNESS OF LIMIT SWITCH

1

19 0000-001031-00

SCREW, M4 X 30

2

20 0000-000122-00

LOCK WASHER, M4

2

21 0000-000139-00

NUT, M4

2

22 003231

BATTERY

2

23 1118-100008-00

BOTTOM PLATE

2

24 1118-100010-00

PLATE

2

25 0000-000055-00

SCREW, M6 X 16

4

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Summary of Contents for EPJ-40

Page 1: ...CK ISSUE DATE APRIL 3 2014 REV 0 PART 038 928E WARNING Do not operate or service this product unless you have read and fully understand the entire contents of this manual Failure to do so may result i...

Page 2: ...ion is obstructed Start stop travel steer and brake smoothly Slow down for turns and on uneven or slippery surfaces that could cause truck to slide or overturn Use special care when traveling without...

Page 3: ...5 3 5 1 3 CAP ASSEMBLY REMOVAL 5 3 5 1 4 CAP ASSEMBLY INSTALLATION 5 3 5 1 5 SPEED POTENTIOMETER REPLACEMENT 5 3 5 1 6 BELLY BUTTON SWITCH REPLACEMENT 5 3 5 1 7 HORN SWITCH REPLACEMENT 5 4 5 1 8 LIFT...

Page 4: ...ON 4 10 4 5 ZAPI HANDSET 4 11 4 6 ZAPI CONTROLLER CONNECTIONS 4 13 5 1 STEERING ARM 5 1 5 2 CONTROL HEAD 5 2 5 3 EMERGENCY REVERSE SWITCH ASSEMBLY 5 4 5 4 CAP ASSEMBLY 5 5 5 5 COMPARTMENT COVER 5 6 6...

Page 5: ...IFT LINKAGE ASSEMBLY 8 2 FIGURE 9 1HYDRAULIC SYSTEM 9 1 FIGURE 9 2PUMP MOTOR ASSY 9 3 FIGURE 9 3LIFT CYLINDER 9 5 FIGURE 10 1ELECTRICAL COMPONENTS SHEET 1 10 3 FIGURE 10 2ELECTRICAL COMPONENTS SHEET 2...

Page 6: ...1 2 PDM0495...

Page 7: ...fumes The reversible AC motor propels the lift truck in for ward or reverse direction throughout the available speed range The D40 lift truck can be driven with forks raised or lowered The lift truck...

Page 8: ...st a wall or obstruction when backing up in slow speed All control functions automatically return to OFF when released Emergency Disconnect within operator s reach Readily accessible horn button Handl...

Page 9: ...re when traveling without load as the risk of overturn may be greater Always look in direction of travel Keep a clear view and when load interferes with visibility travel with load or lifting mechanis...

Page 10: ...anges in forward and reverse and that belly button switch functions Wheels Check drive wheel for cracks or damage Move truck to check load for freedom of rotation Hydraulic controls Check operation of...

Page 11: ...B Figure 2 1 Sample of Operator Check List R6479...

Page 12: ...grips of the steering head so that the speed control can be comfortably oper ated by either thumb 2 Lower the steering arm to a comfortable position above horizontal to disengage the brake and to ene...

Page 13: ...dle 4 is used to secure the backrest in the raised position for full use of 46 forks 2 10 GUIDE RAILS Guide rails 17 and 19 Figure 12 9 are adjustable for standard pallets and for beverage pallets Rai...

Page 14: ...2 6 B NOTES...

Page 15: ...with clean water Obtain medical attention when eyes are affected A baking soda solution one pound to one gallon of water applied to spilled acid until bub bling stops neutralizes the acid for safe han...

Page 16: ...ing is highly explosive and can cause seri ous injury 1 Charge the battery only in areas designated for that use 2 Battery terminals should be checked and cleaned of corrosion regularly Good battery t...

Page 17: ...with forks lowered and turn the key switch off 2 Check the condition of the AC cord and battery cables If there are any cuts in the cable any exposed wires loose plugs or connectors DO NOT attempt to...

Page 18: ...and remove cover 2 Figure 3 2 Cover Removal a Remove the hose and harness 3 Figure 3 3 and battery cable 2 Remove four screws 3 and take out the controller board 4 Figure 3 3 Controller Board Removal...

Page 19: ...ation No 1 Transmission oil EP SAE 80W 90 Transmission oil EP SAE 10W 30 Note No 2 Grease Lithium base general purpose No 3 Hydraulic oil Heavy duty with a viscosity of 150 SUS foam suppressing agent...

Page 20: ...ON OF LUBRICANT 1 Transmission Capacity 2 pints Can No 1 Fill to level plug opening 2 Hydraulic Reservoir Capacity 1 quarts Can No 3 With lift carriage fully lowered fill reservoir with hydraulic oil...

Page 21: ...ghten all loose connections before further troubleshooting b Defective deadman switch 16 Figure 12 1 Check and replace switch if defective c Defective controller 18 Figure 12 19 Check for proper opera...

Page 22: ...to reservoir Weak slow or uneven action of hydraulic system a Defective pump or relief valve Check pressure Adjust as necessary b Worn lift cylinder Replace cylinder c Load larger than capacity Refer...

Page 23: ...ng Change batteries Forks creep downward under load when in a raised position Leak in hydraulic system lift cylin der or lowering valve Check for leaking fitting in hydrau lic line and repair as requi...

Page 24: ...when the latest event of every alarm occurred This function permits a deeper diagnosis of problems as the recent history can be revisited 4 2 2 2 Logbook Access To view the alarm logbook proceed as f...

Page 25: ...re 4 2 Zapi Handset Table 4 2 Set Options R6624 Parameter Factory Setting Description TILLER switch HANDLE This option handles the input CNB 3 Table 4 5 This input opens when the operator leaves the t...

Page 26: ...of the exclusive hydro becomes active when CNB 7 is opened HOUR COUNTER RUNNING This option specifies the hour counter mode It can be set as RUNNING The counter registers travel time only key on The...

Page 27: ...ET POT BRK MIN the minimum release braking strength is applied following the RELEASE BRAKING setting When the pedal potentiometer voltage is equal higher than the SET POT BRK MAX the maximum release b...

Page 28: ...entage PERFORMANCE OPTION 1 This option can be set OPTION 1 OPTION 2 QUICK INV LOGIC OPTION 1 This option specifies the active level for the Belly switch input CNB 7 OPTION 1 The quick inversion is ex...

Page 29: ...BRK MIN 0 5 V This setting records the minimum value of braking pedal potentiom eter when the braking pedal switch is closed the procedure is similar to the PROGRAM VACC function This procedure must...

Page 30: ...um truck speed The rela tionship between the accelerator position and the truck speed is linear between the THROTTLE 0 ZONE and the X point and also between the X point and the maximum accelerator pos...

Page 31: ...time to accelerate RELEASE BRAKING LEVEL 5 Level 0 to 9 It controls the deceleration ramp when the travel request is released At Level 9 the truck brakes abruptly INVERS BRAKING LEVEL 4 Level 0 to 9...

Page 32: ...plied when the forward or reverse switch is closed but the accelerator at its minimum In the ACO sense Coils this setting is higher equal than 5 Hz RPM CREEP 100 A Percentage value Set to 100 and not...

Page 33: ...nt 3 A CNA 4 NPC Negative of pump contactor soil CNA 5 PPC PEV Positive of pump contactor coil and lowering electrovalve coil CNA 6 NEV Negative of the lowering electrovalve coil CNA 7 CAN LOW Low lev...

Page 34: ...ILLER H S BELLY LIFTING LOWERING microswitches This connection supplies a keyswitch voltage level CNB 3 TILLER SW Tiller request input Must be connected to the tiller microswitch active high CNB 4 H S...

Page 35: ...rial reception CNC 3 PCLTXD Positive serial transmission CNC 4 NCLTXD Negative serial transmission CNC 5 GND Negative console power supply CNC 6 12V Positive console power supply CNC 7 FLASH Must be c...

Page 36: ...4 16 BG D40 0131 NOTES...

Page 37: ...EAD 5 1 1 Control Head Removal 1 Turn off key switch 21 Figure 12 20 and emer gency disconnect 2 Figure 12 19 2 Remove the cap assembly 24 Figure 5 2 as described in paragraph 5 1 3 3 Disconnect harne...

Page 38: ...screws 5 two washers 7 and two flat washers 6 WARNING When removing the control head in the following steps be sure to hold it in place until the control harness is disconnected 6 Remove two screws 11...

Page 39: ...de of potentiometer 21 5 Remove screw 16 screw 22 two lock washers 6 and two flat washers 7 and remove potenti ometer 21 and switch assembly 26 from bracket 20 6 Position new potentiometer 21 and swit...

Page 40: ...two springs of assembly 10 3 Remove the two pins of assembly 10 and remove switch 6 from the bracket 4 Unsolder harness 23 Figure 5 2 from switch 5 Solder harness 23 to new switch 6 Position new switc...

Page 41: ...7 and 8 from bracket 5 or 9 and remove the but tons 4 Remove two pins 6 two switches and four springs 4 from bracket 5 or 9 5 Unsolder harness 23 Figure 5 2 from defective switch 6 Solder the harness...

Page 42: ...onnect cable 21 Figure 12 19 from charger 20 5 Remove four screws 4 four washers 5 and upper cover 2 6 Remove two screws 7 two screws 8 and mid dle cover 9 7 Pull lower cover 3 up and out 5 2 2 Instal...

Page 43: ...17 3 Pull downward on gas return spring 3 to free it from its seat inside steering arm 13 4 Position the new gas return spring 3 inside the steering arm being sure it fully engages its seat 5 Position...

Page 44: ...5 8 BG D40 0131...

Page 45: ...ke may not release properly Air gap adjustment can be performed as long as the brake pads and rotor function properly or until the adjustable spacer threads are fully engaged adjustment limit reached...

Page 46: ...in paragraph 5 2 3 Rotate the adjusting nut Figure 6 1 clockwise to SHORTEN the stopping distance or counterclock wise to LENGTHEN the stopping distance 4 Remove load wheel blocks and check operation...

Page 47: ...BG D40 0131 7 1 SECTION 7 TRANSMISSION DRIVE WHEEL LOAD WHEEL...

Page 48: ...heel assembly If the load wheel is worn within 1 8 of the metal sleeve or is cracked or damaged replace the entire load wheel and bearing assembly Big Lift LLC recommends that both load wheel assembli...

Page 49: ...on key switch 21 Figure 12 20 and emer gency disconnect 2 Figure 12 19 7 3 Transmission 1 Turn off key switch 21 Figure 12 20 and emer gency disconnect 2 Figure 12 19 2 Remove the compartment covers a...

Page 50: ...7 4 BG D40 0131 Figure 7 2 Transmission Motor Brake Mounting D40 5...

Page 51: ...der frame 14 Figure 8 1 the rear of frame 4 and at the tips of the forks 2 Turn off key switch 21 Figure 12 20 and emer gency disconnect 2 Figure 12 19 3 Remove screw 24 Figure 8 1 and shaft 15 from e...

Page 52: ...from ten sion bars 15 6 Remove bushings 2 from link 1 if replacement is necessary 7 Install reassemble by reversing the steps above 8 2 3 Installation 1 Position link assembly under frame 4 2 Positio...

Page 53: ...y lowered before performing any maintenance on the hydraulic system NOTE Leaking hydraulic fittings may be remedied by simply tightening fittings If this does not rem edy the leak the fittings or line...

Page 54: ...assembly 4 5 Tag and disconnect all harnesses and cables from electrical components on board 4 Figure 12 17 6 Support board 4 and remove four screws 1 Fig ure 12 17 four lock washers 2 and four flat w...

Page 55: ...BG D40 0131 9 3 Figure 9 2 Pump Motor Assy D40 15...

Page 56: ...ressure on the cylin der 8 Figure 9 1 7 Remove retaining rings 9 and pin 10 8 Remove cylinder 8 9 3 4 2 Repair 1 Secure the lift cylinder in a vise clamping lightly at the base of the cylinder 2 Unscr...

Page 57: ...BG D40 0131...

Page 58: ...9 6 BG D40 0131 NOTES...

Page 59: ...ery 4 Make sure the connections to the buss bars are tight Use two well insulated wrenches for this task in order to avoid steering the buss bars 10 1 3 Controller Removal 1 Turn off key switch 21 Fig...

Page 60: ...ey switch 21 Figure 12 20 and emer gency disconnect 2 Figure 12 19 2 Remove the compartment covers as described in paragraph 5 2 3 Tag and disconnect wires from contactor 19 Fig ure 10 1 4 Remove two...

Page 61: ...BG D40 0131 10 3 Figure 10 1 Electrical Components Sheet 1 D40 18...

Page 62: ...r 12 Figure 10 2 3 Install compartment covers as described in para graph 5 2 4 Turn on key switch 21 Figure 12 20 and emer gency disconnect 2 Figure 12 19 10 1 17 Key Switch Removal 1 Turn off key swi...

Page 63: ...BG D40 0131 10 5 Figure 10 2 Electrical Components Sheet 2 D40 19...

Page 64: ...re 10 3 5 Remove two nuts 21 screws 19 lock washers 20 and limit switch 17 from bracket 15 10 1 22 Lift Limit Switch Installation 1 Position limit switch 17 Figure 10 3 on bracket 15 and secure with t...

Page 65: ...itch 21 Figure 12 20 and emer gency disconnect 2 Figure 12 19 2 Remove the compartment covers as described in paragraph 5 2 3 Disconnect wiring from the deadman switch 16 Figure 12 1 4 Remove the two...

Page 66: ...10 8 BG D40 0131 NOTES...

Page 67: ...BG D40 0131 11 1 SECTION 11 OPTIONAL EQUIPMENT...

Page 68: ...11 2 BG D40 0131 NOTES...

Page 69: ...BG D40 0131 12 1 SECTION 12 ILLUSTRATED PARTS BREAKDOWN Following is an illustrated parts breakdown of assemblies and parts associated with the D40 Lift Truck...

Page 70: ...12 2 BG D40 0131 Figure 12 1 Steering Arm D40 1...

Page 71: ...00 SCREW M10 X 16 1 11 0000 000159 00 LOCK WASHER M8 3 12 0000 000063 00 LOCK WASHER M10 1 13 0000 000490 00 HARNESS CLAMP 1 14 0000 000031 00 SCREW M5 X 8 1 15 1118 520003 00 WIRE HARNESS 1 16 1118...

Page 72: ...12 4 BG D40 0131 Figure 12 2 Control Head D40 2...

Page 73: ...M5 4 8 0000 000088 00 SCREW M4 X 8 2 9 0000 000122 00 LOCK WASHER M4 2 10 0000 000702 00 FLAT WASHER M4 2 11 0000 000322 00 SCREW M8 X 25 2 12 0000 000159 00 LOCK WASHER M8 2 13 0000 000176 00 FLAT W...

Page 74: ...12 6 BG D40 0131 Figure 12 2 Control Head Continued D40 2...

Page 75: ...131 12 7 Control Head Continued Pos Part Number Description Qty Reqd Notes 22 0000 000010 00 SCREW M5 X 6 1 23 1120 343000 00 B CONTROL HEAD M SWITCH AND HARNESS ASSEMBLY 1 24 1120 342000 00 B CAP ASS...

Page 76: ...12 8 BG D40 0131 Figure 12 3 Cap Assembly D40 3...

Page 77: ...UTTON FOR LIFTING L 1 8 1120 342103 00 BUTTON FOR LOWERING L 1 9 1120 342101 00 BUTTON BRACKET L 1 10 1120 342002 00 HORN BUTTON 1 1120 342005 00 PIN 2 1120 342003 00 SPRING 2 1120 342004 00 BUTTON BR...

Page 78: ...12 10 BG D40 0131 Figure 12 4 Emergency Reverse Switch Assembly D40 4...

Page 79: ...Description Qty Reqd Notes 1 1120 343002 00 EMERGENCY REVERSE BUTTON 1 2 1120 343003 00 SPRING 2 3 1120 342005 00 PIN 2 4 1120 343001 0A BRACKET 1 5 1120 343004 00 PIN 1 6 1220 520005 0C REVERSING SWI...

Page 80: ...12 12 BG D40 0131 Figure 12 5 Transmission Motor Brake Mounting D40 5...

Page 81: ...0000 000155 00 SCREW M10 X 40 5 8 0000 000063 00 LOCK WASHER M10 5 9 0000 000007 00 FLAT WASHER M10 5 10 1120 230000 00 BEARING 1 11 0000 000013 00 GREASE FITTING M8 1 12 4230 210000 10 TRANSMISSION A...

Page 82: ...12 14 BG D40 0131 Figure 12 6 Transmission Transmission Used up to Serial E2219364 D40 6...

Page 83: ...ING 2 9 1120 240005 30 PLUG 1 10 1120 240006 30 SPIRAL BEVEL GEAR 1 11 1120 240007 30 WASHER 1 12 1120 240008 30 LOCKING PLATE 1 13 0000 000277 00 BOLT M8 X 25 3 14 0000 001054 00 BEARING 2 15 4230 21...

Page 84: ...12 16 BG D40 0131 Figure 12 6 Transmission Used up to Serial E2219364 D40 6...

Page 85: ...Used up to Serial E2219364 Pos Part Number Description Qty Reqd Notes 26 0000 000025 00 LOCK WASHER M12 5 27 0000 000157 00 NUT M12 X 1 25 5 28 1120 240015 30 WASHER As Required 29 1120 240016 30 GEA...

Page 86: ...12 18 BG D40 0131 Figure 12 7 Transmission Used from Serial E2219365 D40 6...

Page 87: ...9 1120 240005 30 PLUG 1 10 1120 240006 30 SPIRAL BEVEL GEAR 1 11 1120 240007 30 WASHER 1 12 1120 240008 30 LOCKING PLATE 1 13 0000 000277 00 BOLT M8 x 25 3 14 0000 001054 00 BEARING 2 15 1120 240009...

Page 88: ...12 20 BG D40 0131 Figure 12 7 Transmission Used from Serial E2219365 D40 6...

Page 89: ...ssion Used from Serial E2219365 Pos Part Number Description Qty Reqd Notes 26 0000 000025 00 LOCK WASHER M12 5 27 0000 000157 00 NUT M12 X 1 25 5 28 1120 240015 30 WASHER 1 29 1120 240016 30 GEAR 1 30...

Page 90: ...12 22 BG D40 0131 Figure 12 8 Compartment Covers D40 7...

Page 91: ...k Blue 2c 1118 100002 00 04 UPPER COVER 1 Green 3 1118 100003 00 LOWER COVER 1 Big Joe Yellow 3a 1118 100003 00 02 LOWER COVER 1 Light Blue 3b 1118 100003 00 05 LOWER COVER 1 Dark Blue 3c 1118 100003...

Page 92: ...12 24 BG D40 0131 Figure 12 9 Load Backrest D40 22...

Page 93: ...t Pos Part Number Description Qty Reqd Notes 1 1118 151000 00 LOAD BACKREST 1 Height 48 1220mm 1a 1118 152000 00 LOAD BACKREST 1 Height 60 1524mm 2 0000 000270 00 BOLT 4 3 0000 000060 00 LOCKWASHER 4...

Page 94: ...12 26 BG D40 0131 Figure 12 10 Frame D40 11...

Page 95: ...685mm 9a 1118 130001 10 LONG SHAFT 1 Fork width 22 540mm 10 0000 000677 00 BUSHING 1610F 4 11 1118 130004 00 SHAFT 1 12 0000 000438 00 FLAT WASHER M12 1 13 0000 000057 00 NUT M12 1 14 1118 120000 00...

Page 96: ...12 28 BG D40 0131 Figure 12 11 Lift Link Assembly D40 12...

Page 97: ...6 33 6a 1118 132000 40 LONG LINK 2 Fork length 42 39 6b 1118 132000 10 LONG LINK 2 Fork length 48 45 7 0000 000907 00 BUSHING 4 8 1115 130005 0B WHEEL BRACKET 2 9 0000 000908 00 BUSHING 4 10 1115 1300...

Page 98: ...12 30 BG D40 0131 Figure 12 12 Load Wheel D40 13...

Page 99: ...BG D40 0131 12 31 Load Wheel Pos Part Number Description Qty Reqd Notes 1115 133000 40 LOAD WHEEL ASSEMBLY Including bearings 1 0000 000020 00 BEARING 2 2 1115 133002 40 LOAD WHEEL 1...

Page 100: ...12 32 BG D40 0131 Figure 12 13 Caster D40 23...

Page 101: ...003 00 PU BLOCK 1 8 1120 142000 00 WHEEL BRACKET 1 9 0000 000495 00 BOLT M12 X 85 1 10 1120 143001 00 SHAFT 1 11 0000 000020 00 BEARING 6204 2 12 1120 143003 00 PU WHEEL 1 13 0000 000054 00 NUT M10 1...

Page 102: ...12 34 BG D40 0131 Figure 12 14 Hydraulic System D40 14...

Page 103: ...118 430000 00 HOSE ASSY 1 4 1118 420000 00 PUMP MOTOR ASSY 1 See FIGURE 12 15 5 0000 000321 00 SCREW M8 X 20 2 6 0000 000159 00 LOCK WASHER M8 2 7 0000 000176 00 FLAT WASHER M8 2 8 1118 410000 00 CYLI...

Page 104: ...12 36 BG D40 0131 Figure 12 15 Pump Motor Assy D40 15...

Page 105: ...E 1 9 1118 420009 00 THROTTLE 1 10 1118 420010 00 O RING 16 36 X 2 21 1 11 1118 420011 00 SCREW 1 12 1118 420012 00 CHECK VALVE 1 13 1118 420013 00 SOLENOID VALVE 1 14 1118 420014 00 RETURN PIPE 1 15...

Page 106: ...12 38 BG D40 0131 Figure 12 16 Lift Cylinder D40 16...

Page 107: ...1 1118 QSY 0A SEAL KIT 1 Includes Items 2 3 7 1 1118 410001 00 PISTON ROD 1 2 0000 000672 00 WIPER RING M40 X 50 X 5 6 5 1 3 0000 000673 00 O RING M45 X 3 1 1 4 1115 410002 0B GLAND NUT 1 5 1118 41100...

Page 108: ...12 40 BG D40 0131 Figure 12 17 Electrical System D40 17...

Page 109: ...5 X 10 3 10 0000 000206 00 LOCK WASHER M5 5 11 0000 000390 00 FLAT WASHER M5 5 12 0000 001103 00 R HARNESS CLAMP UC 1 5 2 13 0000 001086 00 R HARNESS CLAMP UC 5 1 14 2112 410005 00 WASHER 4 15 1118 50...

Page 110: ...12 42 BG D40 0131 Figure 12 18 Motor Assembly D40 8...

Page 111: ...00 KEY 1 3 1120 220001 00 TERMINAL BLOCK 1 4 0000 000206 00 LOCK WASHER M5 17 5 0000 000117 00 SCREW M5 X 10 2 6 0000 000166 00 NUT M6 6 7 0000 000056 00 LOCK WASHER M6 6 8 1120 220002 00 BEARING 1 9...

Page 112: ...12 44 BG D40 0131 Figure 12 19 Electrical Components Sheet 1 D40 18...

Page 113: ...12 2 9 0000 000056 00 LOCK WASHER M6 2 10 0000 000380 00 FLAT WASHER M6 2 11 1120 540001 00 B FUSE HOLDER 1 12 1120 540002 00 FUSE 200A 1 13 0000 000074 00 SCREW M6 X 20 2 14 0000 000550 00 NUT M8 2...

Page 114: ...12 46 BG D40 0131 Figure 12 20 Electrical Components Sheet 2 D40 19...

Page 115: ...on truck 5 000 000031 00 SCREW M5 X 8 4 6 0000 000206 00 LOCK WASHER M5 6 7 0000 000390 00 FLAT WASHER M5 6 8 1118 520006 10 RELAY WIRE HARNESS 1 Used when Break Release Option on truck 9 1118 510004...

Page 116: ...12 48 BG D40 0131 Figure 12 20 Electrical Components Sheet 2 Continued D40 19...

Page 117: ...3 1115 510009 00 LAMP HOLDER 1 24 CK11 520012 00 BRAKE RELEASE BUTTON 1 Used when Break Release Option on truck 25 1115 520005 0A WIRE HARNESS FOR BDI 1 26 1280 100005 00 FLAT PLUG 1 Not used when Bre...

Page 118: ...12 50 BG D40 0131 Figure 12 21 Wiring Harness D40 20...

Page 119: ...12 51 Wiring Harness Pos Part Number Description Qty Reqd Notes 1 1118 520001 00 MASTER WIRE HARNESS 1 2 1120 500010 00 FUSE 10A 1 3 1118 520002 00 SWITCHING WIRE HARNESS 1 4 1118 520004 00 WIRE HARNE...

Page 120: ...12 52 BG D40 0131 Figure 12 22 Wiring Cables D40 21...

Page 121: ...00 CABLE BATTERY 1 3 1118 531001 00 CABLE BATTERY 1 4 1118 531004 00 F CABLE 1 5 1118 531006 00 M CABLE 1 6 1118 531008 00 B CABLE 1 7 1118 531007 00 PUMP POWER CABLE 1 8 1118 531005 00 PUMP POWER CA...

Page 122: ...12 54 BG D40 0131 NOTES...

Page 123: ......

Page 124: ...Brampton ON Canada L6W 3K2 t 905 457 3900 f 905 457 2313 USA 6350 Burnt Poplar Road Greensboro NC 27409 www BlueGiant com If calling within North America t 1 800 668 7078 f 1 888 378 5781 Copyright Bl...

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