Blue Giant BLUE GENIUS TL85 Series Installation & Owner'S Manual Download Page 20

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Corporate

85 Heart Lake Road South

Brampton, ON, Canada L6W 3K2

905.457.3900

905.457.2313

USA

6350 Burnt Poplar Road

Greensboro, NC 27409
www.BlueGiant.com

If calling within North America:

1.800.668.7078

1.888.378.5781

Summary of Contents for BLUE GENIUS TL85 Series

Page 1: ... MANUAL FAILURE TO DO SO MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR DEATH INSTALLATION OWNER S MANUAL WARNING TL85 VEHICLE RESTRAINT WITH BLUE GENIUS CONTROLS TL85 Vehicle Restraint With Blue Genius Controls Issue Date October 2 2012 Rev 3 Part 038 707E Applies to Serial Numbers 370169 and up BLUE GENIUSTM SERIES ...

Page 2: ...YDRAULIC INSTALLATION 7 7 1 TL85 and Dock Pit Mounted 7 7 2 Final Inspection 7 8 CONTROL STATION OPERATION 8 9 OPERATING INSTRUCTIONS 9 9 1 Functional Description 9 9 2 Stop Button Function 9 9 3 Operating Procedure Deploying the Restraint Arm 9 9 4 Undeploying the Restraint Arm 10 9 5 Vehicle Restraint Override Feature Operate Dock Without Vehicle Restraint 10 10 PM CHECKLIST VEHICLE RESTRAINT 11...

Page 3: ...d yellow green LED control station lights and red green exterior traffic lights the Blue Genius keeps both the truck driver and dock attendants advised on the safety status of cross docking travel Its onboard diagnostics and communications feature a user friendly multi language LCD intelligent text display and keypad with supervisory override support The manufacturer offers a full line of dock lev...

Page 4: ...tive of its nature is not subject to compensation The manufacturer reserves the right to make changes at any time to the modules components and accessories concurrent with its continuing product development program Specifications operating instructions and illustrations included in this manual are subject to change without notice Please contact manufacturer for the latest information MANUFACTURER ...

Page 5: ...een fully engaged and the lights have changed to GREEN inside and RED outside ALWAYS check the rigging to make sure that it is secure before proceeding to lift the unit Never stand under any unit being lifted NEVER remove the wheel chocks until loading unloading is finished and the truck driver has been given permission to depart or the Vehicle Restraint has been released and the lights have chang...

Page 6: ... in the OFF position or disconnected from the energy source Blue Giant strongly recommends that only OSHA approved lockout devices be utilized The energy isolating device must bear a prominent warning tag indicating that work is being done on the equipment and the name of the authorized employee responsible for the lockout It is mandatory that tagout notices not be susceptible to deterioration or ...

Page 7: ...NT POSITIONED USE THE BACK PLATE AS A TEMPLATE AND DRILL SIX 6 HOLES 3 4 DIA X 6 5 DEEP FOR ANCHORS FLOOR ANCHORING IS OPTIONAL TO DOCK FACE MOUNTING RESTRAINT EXTENSION PLATE REQUIRED FOR PROJECTED PIT APPLICATION OPTIONAL ACCESSORIES MAIN POWER FEED CABLE from fused disconnect TRAFFIC LIGHT CABLE to the outside RESTRAINTS MOTOR WIRING to the outside COMMUNICATION CABLE to the outside 8 12 84 REQ...

Page 8: ...que of 110ft lbs 149Nm Optional anchoring to concrete pad rather than wall plate Refer to Section 7 Electrical and Hydraulic Installation 1 Securely mount the exterior traffic lights and signs on the exterior wall adjacent to the doorway at approximately 84 above the driveway 1 Permanently mount the sensor wand onto the sensor switch with the set screws provided When at rest the wand must be in th...

Page 9: ...ly below the top of the reservoir If required top up with Valvoline ISO32 or Mobil DTE13 hydraulic fluid 4 Check all hydraulic connections for leaks and tighten as required 5 Check that all electrical and hydraulic conduits hoses and wires are mechanically protected against damage and are adequately secured 6 Return all wiring diagrams to the Blue Genius control station 7 Mount warning placard nex...

Page 10: ...9 8 4 6 5 1 3 2 8 CONTROL STATION OPERATION INDEPENDENT TYPE CONTROL STATION Controls Vehicle Restraints Only SCROLL UP SELECT ESCAPE SCROLL DOWN RESTRAINT ENGAGE Raise Restraint Arm RESTRAINT RELEASE Lower Restraint Arm CARRIER VEHICLE RELEASE RED LIGHT Do Not Enter MENU SCREEN YELLOW LIGHT Proceed With Caution GREEN LIGHT Enter On Green CONTROL STATION KEY PAD Override Security Features STOP Sto...

Page 11: ...Bar Dock Bumper Loading Dock 1 2 3 4 5 6 7 8 9 0 Enter On Green Proceed With Caution Do Not Enter STOP Lip Deck Release Engage SEL ESC 1 2 3 6 5 4 7 8 9 0 Restraint www BlueGiant com Leveler ESC SEL www B lueGian t com Gold Series TM enius G lue B T o u c h C o n t r o l DISCONN ECT POWER BEFORE OPENING READ AND FULLY UNDERSTAN D THE OWNER S MANUAL BEFORE OPERATING THIS PRODUCT R 038 244 E Do Not ...

Page 12: ... 5 4 7 8 9 0 Restraint www BlueGiant com www Bl ueGian t com Gold Series TM enius G lue B T o u c h C o n t r o l DISCONN ECT POWER BEFORE OPENING READ AND FULLY UNDERSTAND THE OWNER S MANUAL BEFORE OPERATING THIS PRODUCT R 038 244E Do Not Enter Proceed With Caution Enter On Green STOP R E S T R A I N T 0 ESC SEL 8 9 7 5 6 4 2 3 1 1 2 3 4 5 6 7 8 9 0 Enter On Green Proceed With Caution Do Not Ente...

Page 13: ...s to ensure they are not missing damaged or broken Clean away all foreign material such as parts of broken skids etc from area in which the Vehicle Restraint is located Check for missing or damaged dock bumpers mounted on dock face Visually inspect the Vehicle Restraint for signs of structural damage or mechanical malfunction as you operate the Vehicle Re straint throughout the day Be alert to abn...

Page 14: ...nug Once valve is closed normal operation can resume 4 Replace the cover on the manual release valve ABOVE Emergency Lowering Procedure MANUAL RELEASE VALVE PROCEDURE DECAL LOCATED ON THE INSIDE OF THE PROTECTIVE CAP Releasing pressure will cause the restraint arm to spring forward abruptly Keep hands and feet away from operating space of the restraint arm Turn red knob fully Clockwise firmly unti...

Page 15: ...e restraint arm raises to a fully vertical position and motor runs Both control panel and outside traffic lights are RED 1 Faulty wiring or connection 2 Pressure relief valve is out of adjustment in the power pack The valve may be set too high adjust pressure with 5 16 allen key 3 Faulty power pack pump Replace if necessary The restraint arm raises but does not lock in the 90 degree position 1 Fau...

Page 16: ...x 1 8 R3 93002 20 1 Hole Plug 1 dia 037 081 21 1 Angular Position Cam 51 001945 22 3 Proximity Sensor JB 18 ML TPNBA 028 200 23 1 Wand Axle Weldment 51 002052 Item No Qty Description Part No 24 1 Extension Spring 0 5 d x 0 034 thick x 1 25 long 017 085 25 2 Spring Wire 1 5 8 OD X thick 017 034 26 3 PG16 Cable Gland 025 174 27 3 PG16 Metal Locknut 025 177 28 2 PG16 Multi Hole Seal 025 175 29 1 Bear...

Page 17: ...art 018 017 BUSHING Qty X 1 Part 034 511 ADAPTER 90 DEG 1 R E D N I L Y C R O F T I K L A E S 1 2 6 6 5 3 0 1 8 8 2 E S O H 4 Y S S A E S O H 3 1 6 0 8 7 HARDWARE REQ D 1 E N E L Y H T E Y L O P G N I B U T 0 8 8 2 9 0 9 0 9 0 Qty X 1 Part 040 007 MALE ELBOW BRASS 90 DEG FOR TUBING 090 909 2880 HARDWARE REQ D Qty X 2 EACH 1 T M D L E W D L O H E T A L P 1 1 0 3 0 0 1 5 HARDWARE REQ D 115 099 HINGE...

Page 18: ... 5 x 24 x 10 DB431 4 5 x 36 x 10 DB531 5 5 x 36 x 10 PART ID DESCRIPTION DB411FP 4 5 x 14 x 10 DB511FP 5 5 x 14 x 10 DB412FP 4 5 x 14 x 20 DB512FP 5 5 x 14 x 20 MOLDED RUBBER BUMPERS LAMINATED BUMPERS 15 2 FACE PLATES FOR MOLDED RUBBER BUMPERS 15 4 FACE PLATES FOR LAMINATED BUMPERS LAMINATED BUMPER WITH FACE PLATE FACE PLATE FOR MOLDED BUMPER MOLDED RUBBER BUMPER 15 5 FLOOD LIGHT ITEM QTY PART ID ...

Page 19: ...O C T N E R A P S N A R T 4 1 0 G 5 2 0 DECAL PART NO IS BASED ON S N 1 DECAL PART NO IS BASED ON S N 1 Part Description Qty Req d 1 D R A O B A O I E T O M E R M 5 2 0 G 6 2 0 026 G025 99 REMOTE I O B BOARD WITH DOOR CONTROL 1 026 G030 RIBBON CABLE 16 WIRE PIN W CONNECTORS 1 Fuses Part Description Qty Req d 026 G100 FUSE 15A 250V TIME DELAY FOR 1PH 110 130V 5 026 G101 FUSE 8A 250V TIME DELAY FOR ...

Page 20: ... Brampton ON Canada L6W 3K2 t 905 457 3900 f 905 457 2313 USA 6350 Burnt Poplar Road Greensboro NC 27409 www BlueGiant com If calling within North America t 1 800 668 7078 f 1 888 378 5781 Copyright Blue Giant Equipment Corporation 2013 ...

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