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Jinan Blue Elephant CNC Machinery Co.,Ltd

Email

：

[email protected]

Mobile

：

0086-15064026772

Web

：

www.elephant-cnc.com

1

ELE6090 and ELE1212 cnc router with Mach 3 control system

BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT

BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT

BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT

BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT

BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT

BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT

BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT

BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT

BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT

BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT

Summary of Contents for ELE1212

Page 1: ... www elephant cnc com 1 ELE6090 and ELE1212 cnc router with Mach 3 control system ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 2: ...r to bring the superior function of our machine into play and ensure the safety of the user please read this instruction carefully before installation and operating Then you can have acknowledge in details about what should be paid attention to and the parameters of installation and operation inspection of the abnormality and daily maintenance rules etc It is our target to make the customers satis...

Page 3: ...t to main power 50 Power on the machine 51 Here is the way of setting tool bits on spindle 52 How to use the table 52 Calibrator using 54 How to set workpiece zero point 57 V Maintenance 61 VI The rules of cutters operation 63 PS 1MACH3 USB FAQ solutions 64 PS2 Electrical diagram 76 PS3There are some other common problem reason and solution 79 Ⅰ Unpacking Inspection Before sending all the parts of...

Page 4: ... the operator should keep distance with it Forbidden to touch the cutter and other motorial parts 2 6 Make sure the electric power is off when clean the machine Do not clean it with the liquid or the spray but the dry dust cloth and meanwhile with slushing oil 2 7 when checking the machine faults Please make sure the power is off 2 8 Do not use this machine near water for example near the bathtub ...

Page 5: ... the qualified repairing center A when the cable and the plug are broken B if some liquid inflow the machine C if this machine is rained or watered D if operation is done as what the instruction says but this machine cannot work you can only adjust the controlling part of this machine Otherwise if you adjust other parts incorrectly you may cause damage of this machine As to the complex work you ha...

Page 6: ...64026772 Web www elephant cnc com 6 Then Computer Side Mach 3card Side ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 7: ...ne and open this file Then install mach3 USB port software Double click the icon on the left mouse button You will see like this ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 8: ...m Mobile 0086 15064026772 Web www elephant cnc com 8 ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 9: ...m Mobile 0086 15064026772 Web www elephant cnc com 9 ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 10: ...m Mobile 0086 15064026772 Web www elephant cnc com 10 ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 11: ...m Mobile 0086 15064026772 Web www elephant cnc com 11 ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 12: ...m Mobile 0086 15064026772 Web www elephant cnc com 12 ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 13: ...e 0086 15064026772 Web www elephant cnc com 13 Wait a moment ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 14: ...m Mobile 0086 15064026772 Web www elephant cnc com 14 ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 15: ...m Mobile 0086 15064026772 Web www elephant cnc com 15 ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 16: ...b www elephant cnc com 16 after installation mach3 will appear on your PC screen ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 17: ...nd Paste it into your C Mach3 PlugIns folder 1 find the folder then open it you will see the usb file 2 Please copy the file Then open C Mach3 PlugIns ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 18: ...e 0086 15064026772 Web www elephant cnc com 18 Paste to here ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 19: ...dicator LED on the card is flashing Then we can control machine by mach3 but before that we have other one thing to do After finishing install We have backup the machine system setting you just to copy the backup date to the C Mach3 Here is the step First find the folder Mach3 config file Select the Mach3 USB Motion Card ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELE...

Page 20: ...en yours and you will see copy the file then paste it into the folder C Mach3 For3axis machine For4axis machine For 6axis machine ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 21: ...stall have finish After that We have finished the setting of mach3 Run mach3 and try to control each axis move to see if every axis direction is right and move smoothly Here my advice For Mach 3 ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT ...

Page 22: ...com 22 Press the key Tab Then you will see like this You can use mouse to press the key to move axis ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 23: ...dle down 1mm by 1mm now we will use step function There are three Jog mode Cont step MPG So we can click Jog Mode button to change the mode And when we use step mode we can input 1 into Cycle Jog Step and enter And then press Z to see what will happen ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT L...

Page 24: ...el setting is right Like the picture showing if your machine 1020 model X can go 1000mm travel So we should set soft Max 1000mm Y can go 1000mm travel So we should set soft Max 2000mm Z can go 100mm travel So we should set soft Min 100mm Then we need to press this soft limits button first before avoid each axis movement to be over the travel zone when test this function Then try to move x to right...

Page 25: ...nd wait some seconds until inverter display show 400HZ Then we can press spindle CW F5 to let spindle run We can speed up and down y click up arrow and down arrow also green column If spindle doesn t work please see if inverter is power on and show 400hz first and refer to VII The Judgment of Machine Fault and Resolvent ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEP...

Page 26: ...e should be 4 driver Not 3 it is the the real A axis please enable it Another important point is dir low part If you find your x axis move at wrong direction like if you press X it should move to left direction you can change to be Then the direction will be reversed Note you can find more details in the USB board manual 1 1 1 Mach3 X Y Z A Axis config as shown below Config Ports and Pins 2 Motor ...

Page 27: ... usually set 400 800 Please click it after you change any setting 4 mach3 using First We will load G code file of tool path which we make by ucancam or artcam or typ3 and so on Mach3 can accept G code file for example tap nc format Save now Mach3 steps per unit Mach3 steps per unit Mach3 steps per rev Motor revs per unit Velocity Acceleration Setup each axis 1 2 3 4 5 ELEPHANT BLUE ELEPHANT BLUE E...

Page 28: ... to engraving on and hold it tightly with clamping Thirdly we will install tool bits and set the working orignal point Then we can let machine work ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 29: ...6772 Web www elephant cnc com 29 IV Machine introduction and installation ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 30: ...15064026772 Web www elephant cnc com 30 Machine parts introduction ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 31: ...ion valve 7 Hard limit 8 X axis towline 9 Y axis towline 10 T shot 11 Emergency button 12 Slider 13 Ball screw 14 Guide 15 Bevel gear 16 Manual lubrication pump 17 Main Oil separator ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHAN...

Page 32: ...064026772 Web www elephant cnc com 32 Electrical cabinet introduction ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 33: ...n 7 Inverter 8 Driver 9 24v Power for driver 10 24v Power for system 11 Relays 12 Fuse 13 Filter For driver 14 Mach3 card 15 Main power input 1ph 16 PE ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 34: ...h3 setting you can choose the setting file according to your control box option C machine teaching video We take some video about how to use mach3 to control machine to work And hope it help some CNC router beginners to know how to use machine quickly D mach3 teaching video you can learn more about mach3 in this part E manual you can find inverter manual breakout board manual machine using manual ...

Page 35: ...achine 2 Fix the dust pipe bracket to the Z spindle and the side of lathe bracket There are screws in the point of connection taking off the screw and fixed the bracket on if choose dust collector ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHAN...

Page 36: ...4026772 Web www elephant cnc com 36 Lubrication system for moving parts ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 37: ...machine we need let the slider and the ball screw get oil After first use we need every day press the Manual lubrication pump once before start work ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 38: ...r system 1 A connects with B 2 A connects with C 3 D connects with E C I 4 F connects with E C I 5 G connects with H 6 The motor connects with lines energizing and begin to use ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 39: ...e vacuum pump But you should avoid too much water in the pump remember after you have poured the water 15 minutes later then you turn on the power ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 40: ...r The pump must be full of water 2 every day please check the water of the tank before work 3 regular cleaning of the water tank Every 2 months to clean up the water tank Open low level water valve let water outflow Rinse several times 4 regular cleaning the filter every week Pump for spindle water cooling If your spindle is water cooling you should do like this 1 Find the box of the pump ELEPHANT...

Page 41: ...772 Web www elephant cnc com 41 Open then you will see We will do like this ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 42: ...obile 0086 15064026772 Web www elephant cnc com 42 Front ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 43: ...ile 0086 15064026772 Web www elephant cnc com 43 Then Back ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 44: ...e 0086 15064026772 Web www elephant cnc com 44 Next Tighten ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 45: ...ile 0086 15064026772 Web www elephant cnc com 45 Ok finish ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 46: ...cnc com 46 Now we go to the machine Then connect the pump The pipe for the spindle water cooling ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 47: ...15064026772 Web www elephant cnc com 47 Ok finish The pipe no order ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 48: ...nc com 48 After the machine power on the pump must be working We need Pour the water into the box ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 49: ... Then there are two tubes is outside of the machine one tube is installed on water pump pump will get water into the tube and go through the spindle then out from another tube They are transparent pipe Spindle main power Spindle water cooling pipe ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHA...

Page 50: ...nd be careful about the temperature of water in the tank If it become hot please change cool water 2 For water pump cooling bits The water is not cyclic so it will need more water Please be careful about the water in the tank to avoid the empty of water Here we offer a quick fitting connector with pump So you can plug in or off the tube very easily when you want This is the way you can refer to Co...

Page 51: ...ne Step 1 release the Emergency button 1 Step 2 press the green button Then the power Connect the computer to the machine with the usb cable Ok 1 2 ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 52: ...lease pay attention to the machine all of the axis will move to the Bottom left corner of the machine Here is the way of setting tool bits on spindle How to use the table If you want to cut something please do like this 1 2 ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE EL...

Page 53: ...m Mobile 0086 15064026772 Web www elephant cnc com 53 ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 54: ... in CD if it is mach3 file The M930 m1s is probez surface file please copy it to the mach3 macros mach3mill directory Copy the file then paste to the folder ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 55: ...of your machine to find the connector of calibrator How to use it Front Back Put calibrator on the surface of the workpiece Tool just below ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 56: ...dle will move up the set zero for Z axis is finish Attention the calibrator just set Z axis zero point x and y workpiece zero point please set manual the calibrator just set Z axis zero point the calibrator just set Z axis zero point ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHA...

Page 57: ...c com 57 How to set workpiece zero point For Mach 3 Press the key Tab Then you will see like this ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 58: ...hant cnc com 58 You can use the key to move axis And you can also move the axis by keyboard ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 59: ... Y AXIS Z AXIS down and up Method one 1 Move the axis to the workpiece zero point where you have to set Like this ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 60: ...obile 0086 15064026772 Web www elephant cnc com 60 THEN ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 61: ...e at 24000rpm at first time there will be a little noisy made by ball bearing it will shorten the working life of spindle V Maintenance 5 1 CNC router maintenance CNC router is a machine tool equipment it has a certain running in period it is better to use in the low speed in the first three months Please use it intermittently and keep the motor not too hot frequently clear the dust of the bearing...

Page 62: ...ater should be washed out through the washing pot which is in the bottom of pump cap 5 32 If use hard water act as working fluid the hard water should be intenerated or wash the vacuum pump periodically 5 33 Lubricate In the average working circumstances using 50HZ motor after 20 000 hours working or after 3 years working the disused grease and dirt between the axletrees and their accessories shou...

Page 63: ...er than the edge cutting depth the part upper the edge will be touching the working ware In this case the temperature of the part upper the edge will increase heavily which will cause the cutter deformed and broken or even facilities accident 6 16 Put on proper eye protecting device when operating 6 17 Keep body clothes hair or other sundries away from the working material 6 2 Choose the proper cu...

Page 64: ...e USB card Problem Description control cards when suddenly turn on the spindle or for spindle speed adjustment The problem MACH3 software is stopping status bar please insert USB card Solution the problem is caused by interference Please connect the ground wire PE of the inverter and the ground wire of the shaft to the earth Connect the VFD PE Pin and spindle shell to the ground ELEPHANT BLUE ELEP...

Page 65: ...ode 2 1 2 In general setting choose stop cv on angle 6 degree When drawing small circles if the machine dithers you can modify 6 degree into 12 degree With this number become bigger it moving faster when drawing But straight line corner will be round ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LE...

Page 66: ...an do it 3 Mach3 back to origin point setting 3 1nder Mach3 configure menu open IO port pin then input menu xhome yhome zhome set it Port 1 Pin number 0 1 2 Active low Ticked 3 2 Open our driver note mach3 configure menu open config plugins Choose Ncpod At homing menu please choose Single Stage Dual stage ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPH...

Page 67: ...in point If after back to origin point direction and Switch is opposite please Enter Mach3 configure Open home Limit Tick the Home neg of the corresponding axis 4 How to adjust the spindle speed 4 1 Connect the spindle control line like the picture showed ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHA...

Page 68: ...FD AVI ACM are Analog voltage adjustment signal for spindle speed adjustment 10V is VFD output Voltage 4 2 Mach3 work click spindle F5 move slider for speed adjustment ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 69: ...4 5 mach3 spindle start need to set 2 places 4 5 1 Set hardware port Output port Please make sure that Output 1 Output 8 are ticked other not 4 5 2 Spindle setting 4 5 3 Tick Use spindle motor Output and PWM Control and Clockwise Output set 1 CCW output set 2 4 5 4 Set Spindle Max Speed Config menu Pulley selection Please set the Max Spindle speed into 24000 ELEPHANT BLUE ELEPHANT BLUE ELEPHANT EL...

Page 70: ...ick Probe input signals Pin Number should be corresponding with Inx of hardware card as follow output pin should be In4 5 2Menu Edit button scrip t Click auto tool zero clearing ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 71: ...6 How to manually move lathe and adjust moving speed 6 1 Press TAB key will show manual move window enter Jog mode you can switch it between Step and Continuous 6 2 Press X Y then you can move the lathe 6 3 press to adjust the moving speed percent when it up to100 moving speed will be Max This is the motor speed of your motor adjustment ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT B...

Page 72: ...Set soft ax as max positive soft min as min negative unit is mm inch This data can be set according to your size of machine But This data is machine coordinate not working coordinate 7 4 Press Software limit button Open it It will turn green If it is working normally ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT...

Page 73: ...her setting Generally speaking A B C are rotation axis no need limit 8 2 If you got a special limit switch and connect X and positive limit to the In8 you need to set it like below Config hardware port Input port please tick x set P1 8 and active low like the form below ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPH...

Page 74: ...r is the number value that the machine move 1mm unit is pulse mm Computational Formula Screw drive Steps per 360 degree step angle micro stepping level Screw lead Rack Gear Steps per 360 degree step angle micro stepping levels transmission ratio modulus number of teeth 3 1415 Unknown parameter ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELE...

Page 75: ...e set right It maybe cause problems like machine dither lose step Speed acceleration velocity Step motor acceleration velocity Servo Motor 3000 and below 200 300 4000 6000 300 500 7000 8000 400 600 9000 and above 500 800 12 Mach3 Control Output IO M code Activate Signal OUTPUT5 Open Output port5 Deactivate Signal OUTPUT5 Close Output 5 Please copy m200 m201 to c mach3 macro mach3mill In programmin...

Page 76: ...6 15064026772 Web www elephant cnc com 76 PS2 Electrical diagram ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 77: ...m Mobile 0086 15064026772 Web www elephant cnc com 77 ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 78: ...m Mobile 0086 15064026772 Web www elephant cnc com 78 ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT ELEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT LEPHANT BLUE ELEPHANT BLUE ELEPHANT ...

Page 79: ... line 2 change the driver 3 fix screw tightly In disorder motor fall out of synchronism or engraving disorderly 1 drive is hot 2 screw of connecting shaft is loose 3 without ground wire or poor electric conduction 1 there is problem with driver because of long time working 2 the motor rotates but the machine doesn t work 3 there is static of machine metal parts 1 change the driver 2 fix screw tigh...

Page 80: ...ut abruptly There will be a cue when small fluctuant voltage and no cue when big fluctuant voltage The above conditions all can be solved by adjusting the voltage of control card at 5 3V Transfinite work This condition usually caused by The numerical value of zero point physics coordinate unprocessed files dimension exceed the max or minimum value of limit position After zero point user definition...

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