Blohm + Voss Oil Tools 9G-3570AIR Technical Documentation Manual Download Page 1

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Blohm + Voss Oil Tools, LLC

GRAYCHAIN 3570 PNEUMATIC
9G-3570AIR

Technical Documentation

Summary of Contents for 9G-3570AIR

Page 1: ...1 Blohm Voss Oil Tools LLC GRAYCHAIN 3570 PNEUMATIC 9G 3570AIR Technical Documentation...

Page 2: ...ecifications without announcement The values specified in this manual represent the nominal values of a unit produced in series Slight deviations in the case of the individual devices are possible NOT...

Page 3: ...Y WHEN SUPPLY LINES ARE DISCONNECTED VERIFY THAT SYSTEM PRESSURE IS 0 psi WARNING ALWAYS USE LIFTING APPARATUS SLINGS CABLES SHACKLES AND THE LIKE THAT HAVE BEEN INSPECTED AND ARE IN GOOD CONDITION AN...

Page 4: ...tized Shipping Data 10 Operational Settings 10 INSTALLATION 12 Hanging the Spinner 13 Attaching to the Mast 13 Attaching the Fixed Line 13 Back Up Cables 14 Connecting the Air Line 14 Shut Off Valve 1...

Page 5: ...IGHT DOOR ASSEMBLY 9G 13035 1 39 LEFT DOOR ASSEMBLY 9G 13035 2 41 FRONT AND REAR PINS 9G 13055 9G 13052 43 DRIVE ROLLER SUB ASSEMBLY 9G 13023 44 IDLER SPROCKET SUB ASSEMBLY 9G 13070 45 THROTTLE VALVE...

Page 6: ...INTRODUCTION 6 INTRODUCTION...

Page 7: ...This technical documentation contains instructions on safety installation operation and maintenance for the tool It must be studied before working with the tool This manual is intended for use by fie...

Page 8: ...ple safety precautions The possibility of an accident will always exist Be aware of your environment and adhere to your company s safety guidelines Above all else please use common sense Buying Replac...

Page 9: ...SPECIFICATIONS 9 SPECIFICATIONS...

Page 10: ...bar Power Requirements 240 cfm 100 psi 6 8 sm3 min 689 kPa Air Hoses 1 1 4 X 20 Length B 46 in 117 cm Width A 35 in 88 9cm Height C 50 in 127 cm Weight 850 lbs 386 kg Palletized Shipping Data Length 4...

Page 11: ...NS 11 Dim A Dim B Dim C Weight Power Requirements AVG RPM AVG Torque 35 in 88 9 cm 46 in 117 cm 50 in 127 cm 850 lbs 386 Kg 240 ft3 min 100 psi 6 80 m3 min 689 kPa 100 RPM 1 250 ft lbs 1 694 75 Nm B A...

Page 12: ...INSTALLATION 12 INSTALLATION...

Page 13: ...n 3570 must be equipped with two backup lines These two backup lines or cables need to be attached to derrick legs or a comparable structure Attachment should be made so that the swinging movement of...

Page 14: ...run A valve is required at this point in order to shut off air when maintenance to the tool is required Install a 11 4 200 psi minimum air hose from the valve to the spinner Keep the hose and piping...

Page 15: ...OPERATION 15 OPERATION...

Page 16: ...ing the position of the Quick Disconnects located at the motor 4 Open the Spinner doors by pulling the door valve lever The 3570 can now be safely swung away from the pipe Changing Pipe Sizes The Gray...

Page 17: ...nd retighten lock bolt Oversized Roller If motor is adjusted all the way to the rear and proper bite is still not obtained replace standard idler roller with the 4 spare oversized idler roller located...

Page 18: ...OPERATION 18 Figure 6...

Page 19: ...ricator level SAE 10 non detergent oil Fault door valve Remove valve and install valve repair kit or replace valve Air leaking across cylinder piston Remove and install cylinder repair kit Door valve...

Page 20: ...ck drive roller bearings and idler sprocket bearing remove and replace as necessary Drive rollers slip on drill pipe Oily or greasy drive rollers Wash with rigwash soap and water Door pins in forward...

Page 21: ...MAINTENANCE INSPECTION 20 MAINTENANCE...

Page 22: ...acement Chain 1 Make sure the GrayChain is off the drill pipe connection and in rest position on the derrick 2 Shut down the supply of power from the source or from the shut off valve 3 Bleed any air...

Page 23: ...dure should be used 1 Make sure the GrayChain is off the drill pipe connection and in rest position on the derrick 2 Shut down the supply of power from the source or from the shut off valve 3 Bleed an...

Page 24: ...loosening and removing the hex jam nuts 8 Safely remove the Idler Sprocket Sub Assembly 9 To install the Idler Sprocket Sub Assembly or a new Idler Sprocket Sub Assembly reverse the above procedure Pr...

Page 25: ...efers to a lithium base extreme pressure high temp multi purpose grease No Location Frequency Type 1 Chain Daily Use a gear and chain lubricant especially prior to periods of extended non use 2 Rear A...

Page 26: ...MAINTENANCE INSPECTION 25 Lubrication Points Figure 10...

Page 27: ...ASSEMBLIES 26 ASSEMBLIES...

Page 28: ...ER ASSEMBLY 1 3 9G1084 2 MOTOR MOUNT SUB ASSEMBLY 1 4 9G1050 GRAYCHAIN IDLER ROLLER PIN ASSEMBLY 1 5 9G 13035 2 LEFT DOOR 1 6 9G 13035 1 RIGHT DOOR 1 7 9G6000ASSM3570 THROTTLE VALVE 1 8 9G6006ASSM3570...

Page 29: ...ASSEMBLIES 28 CASE ASSEMBLY 9G 1022ASSM Figure 12...

Page 30: ...1030 11 DRILL PIPE O D TAG 1 8 9G1030 10 READ MANUAL TAG 1 9 9G1030 12 MAINTAIN F L TAG 1 10 9G1030 20 INFORMATION TAG 1 11 9BN41203 1 8 X 1 4 RIVET 14 12 9HC88CTX 1 2 JIC X 1 2 MPT 90 3 13 9CYLSAFETY...

Page 31: ...ASSEMBLIES 30 MOTOR MOUNT SUB ASSEMBLY 9G1084 2 Figure 14...

Page 32: ...RING 2 5 9BN0115207 HEX HEAD CAP SCREW 4 6 9BN1133741 1 2 EXT TOOTH LOCKWASHER 4 7 9G 3 8SQX2 KEY 1 8 9BN17978 1 14 X 1 3 4 HHCS 4 9 9BN1133900 1 SPLIT LOCKWASHER 4 10 9BN33822 1 SAE FLAT WASHER 4 It...

Page 33: ...ASSEMBLIES 32 AIR MOTOR AND REDUCER ASSEMBLY 9G1001 4 Figure 15...

Page 34: ...1 A12 9G1001 19 ROTOR 1 A13 9G1001 20 VANE 5 A14 9G1001 21 KEY 2 A15 9G1001 22 INNER PLATE 1 A16 9G1001 25 RETAINING RING 1 A1 A16 9G1001 5 AIR MOTOR ASSEMBLY 1 B2 9G1001 26 PINION 1 B3 9G1001 27 RETA...

Page 35: ...9G1001 49 GEAR HOUSING 1 B26 9BN1133893 3 8 SPLIT LOCKWASHER 4 B27 9BN0115107 3 8 16 X 1 1 4 HHCS 4 B28 9G1001 51 RETAINING RING 1 B29 9G1001 52 GEAR 1 B30 9G1001 53 OUTPUT HOUSING 1 B31 9BN1133891 1...

Page 36: ...ASSEMBLIES 35 Item Part number Description Qty 1 9G 93 93 INCH SILENT CHAIN 1 2 9G 77AT RK CHAIN REPAIR KIT LINK KIT 1 93 INCH SILENT CHAIN 9G 93 Figure 16...

Page 37: ...36 Item Part number Description Qty 1 9GEB22 EYE BOLT 1 2 9BN60104 1 8 NPT 90 DEG ZERK 1 3 9G1050 1 2 SHAFT IDLER ROLLER PIN 1 4 9G2440 2 2 3 4 SAFETY PIN 1 GRAYCHAIN IDLER ROLLER PIN ASSEMBLY 9G 1050...

Page 38: ...SEMBLIES 37 Item Part number Description Qty 1 9G1050 GRAYCHAIN IDLER ROLLER PIN ASSEMBLY 1 2 9G1051 B STANDARD 3 1 2 IDLER ROLLER ASSEMBLY 1 IDLER ROLLER SHAFT WITH 3 1 2 ROLLER 9G 1050 ASSY Figure 1...

Page 39: ...ASSEMBLY 9G1051 B Item Reference number Description Qty 1 9G1013 4 THRUST WASHER WITH SEAL 2 2 9G3004 1 IDLER ROLLER BRONZE BEARING 1 3 9G1051 1 3 1 2 IDLER ROLLER ROLLER ONLY 1 4 9GAN09 IDLER ROLLER...

Page 40: ...ASSEMBLIES 39 RIGHT DOOR ASSEMBLY 9G 13035 1 Figure 21...

Page 41: ...1 9G 13035 3 RIGHT DOOR ONLY 1 2 9BV70751 SAFETY HANDLE 1 3 9BN11130 3 8 16 X 8 1 2 HHCS 1 4 9BN1133859 3 8 FLAT WASHER 2 5 9BN1137185 3 8 16 NYLON LOCK NUT 1 6 9G B2024 8 ARM BUSHING 2 7 9G 13064 PIV...

Page 42: ...ASSEMBLIES 41 LEFT DOOR ASSEMBLY 9G 13035 2 Figure 22...

Page 43: ...ONLY 1 2 9BV70751 SAFETY HANDLE 1 3 9BN11130 3 8 16 X 8 1 2 HHCS 1 4 9BN1133859 3 8 FLAT WASHER 2 5 9BN1137185 3 8 16 NYLON LOCK NUT 1 6 9G B2024 8 ARM BUSHING 2 7 9G 13064 PIVOT BUSHING 2 8 9G1030 8...

Page 44: ...035 3 9G 13035 4 RIGHT DOOR LEFT DOOR 1 2 9BN33022 WASHER 2 3 9BN60105 ZERK 2 4 9G 13052 REAR PIN 1 5 9G 13055 FRONT PIN 1 6 9BN36270 JAM NUT 4 NOTE Even though the door used is a left hand door the p...

Page 45: ...ROLLER 2 3 9G 13048 49 SPROCKET IDLER ROLLER 1 4 9G 13078 IDLER ROLLER BEARING SPACER 1 5 9G 13027 LONG IDLER BUSHING 1 6 9G US 175 IDLER ROLLER SNAP RING 2 7 9G 17240 OIL SEAL 2 8 9G RRT 212 SNAP RI...

Page 46: ...number Description Qty 1 9G 13058 TEFLON SPACER 2 2 9G 13048 49 SPROCKET IDLER ROLLER 1 3 9G 13078 BEARING SPACER 1 4 9G 13056 SHORT IDLER BUSHING 1 5 9G US 175 IDLER ROLLER SNAP RING 2 6 9G 17240 OI...

Page 47: ...NIPPLE 1 4 9AF114X190 1 1 4 X 1 90 2 5 9AF114X3N 1 1 4 X 3 NIPPLE 1 6 9AF114T 1 1 4 TEE 1 7 9AF114X12B 1 1 4 X 1 2 BUSHING 1 8 9G7530 11 THROTTLE VALVE HOSE ASSEMBLY 1 9 9G7500 3570 HOSE ASSEMBLY LUB...

Page 48: ...MBLY 9G6006ASSM3570 Item Part number Description Qty 1 9G6006 DOOR VALVE 1 2 9G6006 22 E DOOR VALVE HANDLE NEW STYLE 1 3 9G6006 22 D DOOR VALVE BALL KNOB NEW STYLE 1 4 9HC88CTX 1 2 JIC X 1 2 MPT 90 3...

Page 49: ...MANIFOLD 1 3 9AF12S90 1 2 STREET 90 1 2 9G7530 8 3570 1 2 X 8 MANIFOLD HOSE ASSEMBLY 1 4 9G7530 12GC 3570 1 2 X 12 MANIFOLD HOSE ASSEMBLY 1 5 9G7530 16 3570 1 2 X 16 MANIFOLD HOSE ASSEMBLY 1 6 9PC3018...

Page 50: ...ription Qty 1 9G7100 AIR MANIFOLD 1 2 9AF12S90 1 2 STREET 90 1 3 9G7530 14 3570 1 2 X 14 MANIFOLD HOSE ASSEMBLY 2 4 9G7530 17 3570 1 2 X 17 MANIFOLD HOSE ASSEMBLY 1 5 9PC3018288 1 2 MPT X 1 2 PUSH ON...

Page 51: ...ODY 1 2 9G 7 4051H CYLINDER ROD 1 3 9G 4 4051H CYLINDER BASE 1 4 9G 16 4051H CYLINDER PISTON 1 5 9G 18 4051H CYLINDER GLAND 1 6 9G 4051HRK CYLINDER SEAL KIT 1 7 9G 4051HSRK CYLINDER SNAP RING KIT 1 8...

Page 52: ...MUFFLER 1 2 9G4100 1 FILTER 1 3 9BN42030 5 16 18 X 1 1 2 PIPE U BOLT 1 4 9G4101 1 LUBRICATOR 1 5 9AF114X3N 1 1 4 X 3 NIPPLE 1 6 9G5055 55 LUBRICATOR SIGHT DOME 1 7 9GC7 FILL PLUG 1 8 9AF114S90 1 1 4...

Page 53: ...SPRING HANGER ASSEMBLY 9G 50274 Item Part number Description Qty 1 9G1032 HEAVY DUTY HANGER SPRING 2 2 9G1034 DUAL BRACKET 2 3 9G1033 1 3 16 SPRING HANGER SAFETY CABLE 2 4 9G2450 1 5 16 SHACKLE 4 5 9G...

Page 54: ...0 0 SUPPLY HOSE ASSEMBLY 9GSUPPLYHOSE Item Part number Description Qty 1 9G114REDHOSE 1 1 4 RED AIR HOSE 20 2 9PCHAPS5 1 1 4 BARB FITTING KC NIPPLE 2 3 9G 11SJ206 1 1 4 BAND CLAMP 2 4 9BOLTCLAMP 1 1 4...

Page 55: ...54 MISCELLANEOUS PARTS Item Part number Description Qty 1 9G 13021 CASE SPACER 2 2 9G 13035 1 RIGHT DOOR ASSEMBLY 1 3 9G 13076 CLEVIS PLATE 1 4 9G 13028 4 SHACKLE 4 5 9G 13035 2 LEFT DOOR ASSEMBLY 1...

Page 56: ...3 NIPPLE 2 2 9AF114X190 1 1 4 X 1 90 2 3 9G 10T40 1 1 4 MNPT QD NIPPLE 2 4 9G 10S41SL 1 1 4 FNPT SOCKET 2 5 9G1033 2 1 8 SAFETY CABLE 1 6 9G7502 3570 HOSE ASSEMBLY THROTTLE VALVE MOTOR 1 7 9G MUF 1 1...

Page 57: ...SPARE PARTS 56 SPARE PARTS...

Page 58: ...4 9G6000 RK THROTTLE VALVE REPAIR KIT 1 5 9G1001 5 RK AIR MOTOR REPAIR KIT 1 6 9G 93 93 SILENT CHAIN 1 7 9G 77AT RK CHAIN REPAIR KIT 1 8 9G J2816 NEEDLE BEARING IDLER ROLLER 6 9 9G 13025 GRAYCHAIN DR...

Page 59: ...INDEX 58 INDEX...

Page 60: ...HT 29 1 2 MPT X 1 2 PUSH ON STRAIGHT BARB 48 49 1 2 STREET 90 48 49 1 4 20 X 3 4 HHCS 33 1 4 28 X 1 HHCS 33 34 1 4 28 X 3 4 HHCS 33 1 4 28 X 5 16 SET SCREW 50 1 4 SPLIT LOCKWASHER 33 34 1 4 X 3 4 DOWE...

Page 61: ...T SCREW 31 5 16 SHACKLE 52 5 16 X 7 8 DOWEL PIN 33 5 32 X 2 COTTER PIN 29 7 AIR CYLINDER ASSEMBLY 29 7 CYLINDER BASE 50 7 CYLINDER BODY 50 7 CYLINDER GLAND 50 7 CYLINDER SEAL KIT 57 7 CYLINDER SNAP RI...

Page 62: ...9BN1137185 40 42 9BN1137190 29 9BN1137262 51 9BOLTCLAMP 53 9BV70751 40 42 9CYLSAFETYROD 29 9G 3 8SQX2 31 9G 4 4051H 50 9G 7 4051H 50 9G 10S41SL 57 9G 11SJ206 53 9G 15 4051H 50 9G 16 4051H 50 9G 18 40...

Page 63: ...9G1001 30 33 9G1001 31 33 9G1001 32 33 9G1001 35 33 9G1001 36 33 9G1001 37 33 9G1001 39 33 9G1001 40 33 9G1001 41 33 9G1001 42 33 9G1001 43 34 9G1001 44 34 9G1001 45 34 9G1001 46 34 9G1001 47 34 9G10...

Page 64: ...050 27 36 37 9G1051 38 9G1051 1 38 9G1084 2 27 30 31 9G2450 1 52 9G2450 2 52 9G3004 1 38 9G 3570 CASE WITH HANGER 27 29 9G 4051H 29 50 9G 4051HRK 50 57 9G 4051HSRK 50 57 9G4100 1 51 9G4101 1 51 9G4102...

Page 65: ...57 9G 13026 50 9G 13027 44 9G 13028 4 54 9G 13035 1 27 39 40 9G 13035 2 27 41 42 9G 13035 3 40 43 9G 13035 4 42 43 9G 13036L 27 41 42 9G 13036R 27 39 40 9G 13048 49 44 45 9G 13052 43 9G 13055 43 9G 1...

Page 66: ...2 X 8 MANIFOLD HOSE ASSEMBLY 48 3570 1 2 X 12 MANIFOLD HOSE ASSEMBLY 48 3570 1 2 X 14 MANIFOLD HOSE ASSEMBLY 49 3570 1 2 X 16 MANIFOLD HOSE ASSEMBLY 48 3570 1 2 X 17 MANIFOLD HOSE ASSEMBLY 49 9913144...

Page 67: ...42 DOOR LIFT VALVE REPAIR KIT 57 DOOR VALVE 27 47 DOOR VALVE BALL KNOB NEW STYLE 47 DOOR VALVE HANDLE NEW STYLE 47 DRILL PIPE O D TAG 29 DRIVE ROLLER 44 57 DRIVE SPROCKET 31 DUAL BRACKET 52 E END PLAT...

Page 68: ...HAFTS 24 IDLER ROLLER SNAP RING 44 45 INNER PLATE 33 J JAM NUT 43 K KEY 31 33 34 KNOB 46 47 L LEFT DOOR 27 41 42 43 54 LEFT DOOR ASSEMBLY 41 42 54 LONG IDLER BUSHING 44 LUBRICATOR 24 46 51 M MAINTAIN...

Page 69: ...TOR HOUSING WITH SLEEVE 33 S SAFETY HANDLE 40 42 SAFETY SIDE PLATE 29 SEAL 33 34 44 45 50 57 SHACKLE 52 54 SHAFT 33 34 SHORT IDLER BUSHING 45 SNAP RING 34 44 45 50 57 SPRING HANGER 27 52 SPROCKET IDLE...

Page 70: ...INDEX 69 X Y Z ZERK 36 43...

Page 71: ...Fax 65 6543 1219 enquiries mtqpremier com sg Sharjah United Arab Emirates HI Energy Service Hamriyah Free Zone Sharjah UAE Phone 971 55 2308 252 Fax 971 4 2980 862 bdm hi energyservices com Blohm Voss...

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