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OM-KLT-E      5

Inspection & Unpacking

CAUTION 

SHIPPING STRAPS ARE UNDER TENSION 

AND CAN SNAP BACK WHEN CUT. TAKE 

CARE TO AVOID PERSONAL INJURY OR 

DAMAGE TO THE UNIT BY STAPLES LEFT 

IN THE WALLS OF THE CARTON.

The unit will arrive in a heavy shipping carton and will be bolted or banded to a skid. 
Immediately upon receipt, inspect the carton carefully for exterior damage.

Carefully cut any polyester straps around the carton and detach the sides of the box 
from the skid. Pull the carton up off the unit. Thoroughly inspect the unit for concealed 
damage. Report any shipping damage or incorrect shipments to the delivery agent.

Write down the model number, serial number, and installation date, and retain this 
information for future reference. Space for these entries is provided at the top of the 
Service Log at the back of this manual. Keep this manual on file and available for 
operators to use.

When installation is to begin, carefully cut any straps which hold the unit on the skid. 
Lift the unit straight up off the skid. Examine packing materials to be sure loose parts 
are not discarded with the materials.

CAUTION 

THIS UNIT IS VERY HEAVY. INSTALLER 

SHOULD OBTAIN HELP AS NEEDED TO LIFT 

THIS WEIGHT SAFELY

Rear View

DEE/4

Pressure/Vacuum

Gauge

Water Gauge

Glass

Safety

Valve

Pressure/Vacuum
Gauge

Water Gauge 
Glass

Safety 
Valve

Summary of Contents for KLT-E Series

Page 1: ...NY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Manufacture Service Questions 866 518 3977 PART NUMBER 170093 REV A 04 11 KLT E Series ELECTRIC TILTING FLOOR KETTLE INSTALLATION OP...

Page 2: ...erty damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibil...

Page 3: ...G AND SAFE PRODUCT TRANSFER WARNING TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN ADDING INGREDIENTS STIRRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER WARNING WHEN TI...

Page 4: ...THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED CAUTION USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATOR INJURY AND DAMAGE TO THE EQUIPMENT AN...

Page 5: ...ntenance page 13 14 Troubleshooting page 15 16 Parts List page 17 19 Wiring Diagram page 20 Service Log page 21 NSF ANSI 4 NFPA 70 The National Electrical Code NATIONAL FIRE PROTECTION ASSOCIATION 60...

Page 6: ...s uniform efficient heating at temperatures as low as 150 F and as high as 298 F In addition to the adjustable thermostat for operating control the unit has a tilt cut off switch low water cut off saf...

Page 7: ...pping damage or incorrect shipments to the delivery agent Write down the model number serial number and installation date and retain this information for future reference Space for these entries is pr...

Page 8: ...ng the electrical service through the entrance at the rear of the support housing with one inch conduit making a watertight connection with the incoming lines Observe local codes and or the National E...

Page 9: ...ction of this manual begin heating the water at the highest thermostat setting The heating indicator light should come on immediately and heating should continue until the water boils 7 To shut down t...

Page 10: ...n Accessories 1 LIft Off Cover or Counterbalanced Cover As with stock pot cooking an optional cover can speed up the heating of water and food products A cover helps retain heat and reduces the heat a...

Page 11: ...sket is too heavy for safe handling d Slowly lower product into kettle and securely hook basket to the Y frame e When removing baskets with cooked product lift straight up ensuring basket bottoms clea...

Page 12: ...e is cooking below the set point the thermostat switch closes the heating indicator light comes on the contactors close and the heaters come on again On off cycling continues keeping the kettle at the...

Page 13: ...the draw off valve HAND TIGHTEN the nut which holds it in place 8 As part of the daily cleaning program clean soiled external and internal surfaces Remember to check the sides of the unit and control...

Page 14: ...f equipment be sanitized just before use 13 If there is difficulty removing mineral deposits or a film left by hard water or food residues clean the kettle thoroughly and then use a deliming agent in...

Page 15: ...he unit Be sure there is water or product in the kettle when heating b When the pressure vacuum gauge reaches a positive pressure reading of 5 PSI release the trapped air and steam by pulling up or ou...

Page 16: ...y while you slowly add treatment compound until the water has a pH between 10 5 and 11 5 Judge the pH by frequently comparing the test strip color with the color chart provided in the test kit If you...

Page 17: ...Kettle continues heating after it reaches the desired temperature User a Thermostat dial setting Authorized Service Rep Only b Thermostat circuit for short X c Thermostat operation The thermostat sho...

Page 18: ...er all the way briefly to blow the valve clean then let the lever snap back to seat the valve Authorized Service Rep Only a Safety valve for defects Replace any defective valve with an identical valve...

Page 19: ...OM KLT E 17 Parts List...

Page 20: ...18 OM KLT E Parts List...

Page 21: ...KW ELEMENT 480V 8 KW 011094 011088 005977 005974 005980 23 FOOT ADJUSTABLE BULLET FOOT FLANGED 013275 096569 24 HANDLE CRANK 013617 KEY DESCRIPTION PART NO 25 SHAFT HANDWHEEL 013624 26 STAND CLADDING...

Page 22: ...20 OM KLT E Wiring Diagram...

Page 23: ...OM KLT E 21 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Page 24: ...PART NUMBER 170093 REV A 04 11 BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 866 518 3977...

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