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OM-KLT-E

Operation

The operator controls kettle heating with the thermostat dial. The dial turns heating 
element power on or off and sets the kettle operating temperature.

A. 

To Start Kettle

 

 1. 

EVERY DAY make sure that the jacket water level is between the 

 

  

markers on the gauge glass. If the level is too low, see “Jacket Filling

 

  

and Water Treatment” on page 14.

 

 2. 

Check the pressure gauge. If the gauge does not show 20 to 30 inches

 

  

of vacuum (that is a reading of 20 to 30 below 0 atmospheric pressure),

 

  

see “Jacket Vacuum” on page 14.

 

 3. 

Turn on the electrical power to the unit.

 

 4. 

Turn the thermostat to desired setting. The heat indicator light will come

 

  

on. Cycling of the light on and off the shows that the kettle is being held

 

  

at the set temperature. Once in each cycle the contactors in the support

 

  

housing will make a clicking sound. This is normal.

 

 5. 

If the unit does not light, turn it off and wait five minutes. Then follow the

 

  

instructions again.

B. 

 To Transfer Product or Empty Kettle

 

 1. 

The kettle is tilted by means of a hand wheel on the front of the control

 

  

housing. The kettle remains in the position to which tilted until turned

 

  

again.

 

 2. 

Product may also be transferred by means of the optional draw-off valve

 

  

if the kettle is so equipped.

C. 

 Common Accessories

 

 1. 

LIft-Off Cover or Counterbalanced Cover

 

  

As with stock pot cooking, an optional cover can speed up the heating

 

  

of  water and food products. A cover helps retain heat and

 

  

reduces the heat and humidity released into the kitchen. Using a cover

 

  

can reduce some product cook times and help maintain the

 

  

temperature, color and texture of products being held or simmered for

 

  

longer periods.

 

  

Be sure the handle is secure on the lift-off cover before using. ALWAYS

 

  

use the handle to place or remove cover from the kettle. Wear protective

 

  

oven mitts and a protective apron.

 

  

When putting a lift-off cover on the kettle, position it on top of kettle rim,

 

  

with its flat edge facing the pouring lip.

WARNING 

WHEN TILTING KETTLE 

1) WEAR PROTECTIVE OVEN MITT AND 

PROTECTIVE APRON.

2) USE DEEP CONTAINER TO CONTAIN AND 

MINIMIZE PRODUCT SPLASHING.

3) PLACE CONTAINER ON STABLE, FLAT 

SURFACE, AS CLOSE TO KETTLE AS 

POSSIBLE.

4) STAND TO RIGHT OF KETTLE WHILE

POURING—NOT DIRECTLY IN POUR PATH 

OF HOT CONTENTS.

5) POUR SLOWLY, MAINTAINING CONTROL

OF KETTLE, AND RETURN KETTLE BODY TO

UPRIGHT POSITION AFTER CONTAINER IS

FILLED OR TRANSFER IS COMPLETE.

6) DO NOT OVERFILL CONTAINER. AVOID

SKIN CONTACT WITH HOT CONTAINER AND

ITS CONTENTS.

CAUTION

DO NOT OVERFILL THE KETTLE WHEN

COOKING, HOLDING OR CLEANING.

KEEP LIQUIDS AT LEAST 2-3” (5-8 cm)

BELOW THE KETTLE BODY RIM TO 

ALLOW CLEARANCE FOR STIRRING, 

BOILING PRODUCT AND SAFE TRANSFER.

 

THERMOSTAT DIAL

INDICATOR LIGHT

TILTING CRA

Summary of Contents for KLT-E Series

Page 1: ...NY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Manufacture Service Questions 866 518 3977 PART NUMBER 170093 REV A 04 11 KLT E Series ELECTRIC TILTING FLOOR KETTLE INSTALLATION OP...

Page 2: ...erty damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibil...

Page 3: ...G AND SAFE PRODUCT TRANSFER WARNING TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN ADDING INGREDIENTS STIRRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER WARNING WHEN TI...

Page 4: ...THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED CAUTION USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATOR INJURY AND DAMAGE TO THE EQUIPMENT AN...

Page 5: ...ntenance page 13 14 Troubleshooting page 15 16 Parts List page 17 19 Wiring Diagram page 20 Service Log page 21 NSF ANSI 4 NFPA 70 The National Electrical Code NATIONAL FIRE PROTECTION ASSOCIATION 60...

Page 6: ...s uniform efficient heating at temperatures as low as 150 F and as high as 298 F In addition to the adjustable thermostat for operating control the unit has a tilt cut off switch low water cut off saf...

Page 7: ...pping damage or incorrect shipments to the delivery agent Write down the model number serial number and installation date and retain this information for future reference Space for these entries is pr...

Page 8: ...ng the electrical service through the entrance at the rear of the support housing with one inch conduit making a watertight connection with the incoming lines Observe local codes and or the National E...

Page 9: ...ction of this manual begin heating the water at the highest thermostat setting The heating indicator light should come on immediately and heating should continue until the water boils 7 To shut down t...

Page 10: ...n Accessories 1 LIft Off Cover or Counterbalanced Cover As with stock pot cooking an optional cover can speed up the heating of water and food products A cover helps retain heat and reduces the heat a...

Page 11: ...sket is too heavy for safe handling d Slowly lower product into kettle and securely hook basket to the Y frame e When removing baskets with cooked product lift straight up ensuring basket bottoms clea...

Page 12: ...e is cooking below the set point the thermostat switch closes the heating indicator light comes on the contactors close and the heaters come on again On off cycling continues keeping the kettle at the...

Page 13: ...the draw off valve HAND TIGHTEN the nut which holds it in place 8 As part of the daily cleaning program clean soiled external and internal surfaces Remember to check the sides of the unit and control...

Page 14: ...f equipment be sanitized just before use 13 If there is difficulty removing mineral deposits or a film left by hard water or food residues clean the kettle thoroughly and then use a deliming agent in...

Page 15: ...he unit Be sure there is water or product in the kettle when heating b When the pressure vacuum gauge reaches a positive pressure reading of 5 PSI release the trapped air and steam by pulling up or ou...

Page 16: ...y while you slowly add treatment compound until the water has a pH between 10 5 and 11 5 Judge the pH by frequently comparing the test strip color with the color chart provided in the test kit If you...

Page 17: ...Kettle continues heating after it reaches the desired temperature User a Thermostat dial setting Authorized Service Rep Only b Thermostat circuit for short X c Thermostat operation The thermostat sho...

Page 18: ...er all the way briefly to blow the valve clean then let the lever snap back to seat the valve Authorized Service Rep Only a Safety valve for defects Replace any defective valve with an identical valve...

Page 19: ...OM KLT E 17 Parts List...

Page 20: ...18 OM KLT E Parts List...

Page 21: ...KW ELEMENT 480V 8 KW 011094 011088 005977 005974 005980 23 FOOT ADJUSTABLE BULLET FOOT FLANGED 013275 096569 24 HANDLE CRANK 013617 KEY DESCRIPTION PART NO 25 SHAFT HANDWHEEL 013624 26 STAND CLADDING...

Page 22: ...20 OM KLT E Wiring Diagram...

Page 23: ...OM KLT E 21 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Page 24: ...PART NUMBER 170093 REV A 04 11 BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 866 518 3977...

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