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OM-KPT/KLT-DS        9

Operation

Before operating a cold kettle, open the petcock at the bottom of the jacket to drain 

any water left by condensing steam. Close the petcock before you open the steam 

inlet valve. Draining this water decreases the “hammering” you hear when steam 

enters a cold jacket.

To heat the kettle, open the steam inlet valve. Adjusting the inlet valve allows the 

operator to control the heating rate. Opening the valve more allows steam to flow into 

the jacket faster, and thereby heats the product faster.

The kettle operates efficiently with steam pressures from five PSI to the maximum 

working pressure for which the kettle was designed. The maximum allowable 

pressure is stamped on the kettle nameplate. It is 25 PSI for standard units.

Once a day, while there is still steam pressure in the jacket, bleed off any entrapped 

air and double check the operation of the safety valve. Pull out on its chain, or lift the 

lever far enough to let steam escape. Then let it snap back into place to reseat the 

valve so that it will not leak.

Tilting the Kettle

To transfer product or empty the kettle: turn the handwheel counterclockwise. The 

kettle will hold its position when you stop turning the wheel. If the tilting mechanism 

seems to be locked, do not use force to free the kettle. Call for assistance from a 

Certified Service Agency, or refer to the Troubleshooting section of this manual.

WARNING

AVOID EXPOSURE TO ESCAPING STEAM,

WHICH CAN CAUSE SEVERE BURNS.

WARNING

AVOID ALL DIRECT CONTACT WITH HOT

FOOD OR WATER IN THE KETTLE. DIRECT 

CONTACT COULD RESULT IN SEVERE BURNS. 

TAKE SPECIAL CARE TO AVOID CONTACT 

WITH HOT KETTLE BODY OR HOT PRODUCT, 

WHEN ADDING INGREDIENTS, STIRRING OR 

TRANSFERRING PRODUCT TO 

ANOTHER CONTAINER.

CAUTION

DO NOT OVERFILL THE KETTLE WHEN

COOKING, HOLDING OR CLEANING. KEEP

LIQUIDS AT LEAST 2-3” (5-8 cm) BELOW

THE KETTLE BODY RIM TO ALLOW

CLEARANCE FOR STIRRING, BOILING

PRODUCT AND SAFE TRANSFER.

WARNING

WHEN TILTING KETTLE FOR PRODUCT

FOR PRODUCT TRANSFER:

1) WEAR PROTECTIVE OVEN MITT AND

PROTECTIVE APRON.

2) USE CONTAINER DEEP ENOUGH TO

CONTAIN AND MINIMIZE PRODUCT

SPLASHING.

3) PLACE CONTAINER ON STABLE, FLAT

SURFACE, AS CLOSE TO KETTLE AS

POSSIBLE.

4) STAND TO LEFT OR RIGHT SIDE OF

KETTLE WHILE POURING – NOT

DIRECTLY IN POUR PATH OF HOT

CONTENTS.

5) POUR SLOWLY, MAINTAIN CONTROL

OF KETTLE AT ALL TIMES, AND

RETURN KETTLE BODY TO UPRIGHT

POSITION AFTER CONTAINER IS

FILLED OR TRANSFER IS COMPLETE.

6) DO NOT OVERFILL CONTAINER. AVOID

DIRECT SKIN CONTACT WITH HOT

CONTAINER AND ITS CONTENTS.

Summary of Contents for 20DS-KLT

Page 1: ...w blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Manufacture Service Questions 866 518 3977 PART NUMBER 170099 REV B 04 11 KPT KLT DS Series DIRECT STEAM TILTING FLOOR KETTLE INSTALLATIO...

Page 2: ...erty damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibil...

Page 3: ...E DO NOT STAND DIRECTLY IN FRONT OF KETTLE BODIES WHEN THEY ARE BEING TILTED WARNING AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS WARNING AVOID...

Page 4: ...READ AND FOLLOW ALL PRECAUTIONS STATED ON THE LABEL OF THE WATER TREATMENT COMPOUND CAUTION MOST CLEANERS ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING PRECAUTIONS SHOULD BE TAKEN WEAR RU...

Page 5: ...10 Maintenance page 11 Cleaning page 12 13 Troubleshooting page 14 Parts List page 15 Bucket Steam Trap page 16 Service Log page 17 KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Pau Minnesota 55102...

Page 6: ...a globe valve on the steam inlet and a strainer steam trap and check valve on the condensate outlet These may be ordered as optional equipment Kettles are emptied by tilting but optional tangent draw...

Page 7: ...PT 60 Gallons 225 liters 30 inches 762 mm 43 inches 1092 mm 47 inches 1194 mm 34 inches 864 mm Yoke Pedestal 20DS KLT 20 Gallons 75 liters 20 inches 508 mm 36 inches 914 mm 36 1 4 inches 921 mm 29 inc...

Page 8: ...ation for future reference Space for these entries is provided at the top of the Service Log in the back of this manual When installation is to begin cut the straps holding the unit on the skid Lift t...

Page 9: ...the kettle condensate return line to the boiler return line or to a drain A suitable steam trap strainer and check valve must be installed 7 Any mechanical change must be approved by the Food Service...

Page 10: ...enough to let steam escape Then let it snap back into place to reseat the valve so that it will not leak 6 Shut down the unit by closing the steam inlet valve 7 Operate the tilting mechanism and draw...

Page 11: ...d its position when you stop turning the wheel If the tilting mechanism seems to be locked do not use force to free the kettle Call for assistance from a Certified Service Agency or refer to the Troub...

Page 12: ...boiler system or by the pressure reducing valve which serves the kettle In the jacket steam releases its heat to the kettle as it condenses into water The steam trap allows condensate water to leave...

Page 13: ...the valve leaks immediately discontinue use of the kettle and contact a qualified service representative 2 At least once every 90 days inspect fittings and valves for signs of damage or wear Regularl...

Page 14: ...as the underside of the cover 9 To remove burned on materials use a brush sponge cloth plastic or rubber scraper or plastic wool with the cleaning solution To reduce effort required in washing let th...

Page 15: ...ce of equipment be sanitized just before use 14 If there is difficulty removing mineral deposits or a film left by hard water or food residues clean the kettle thoroughly and use a deliming agent in a...

Page 16: ...leaks a small amount of steam User a For contamination that prevents seating the valve With substantial pressure in the jacket lift the valve lever briefly all the way up to blow the valve clean then...

Page 17: ...13 WORM 12026 14 SHAFT 003129 15 HANDWHEEL WITH HANDLE 139152 16 HANDWHEEL SHAFT 003130 17 COLLAR 137246 18 GREASE FITTING 45 DEG 012099 19 CASTING TRUNNION RACE 012113 20 DRAW OFF VALVE 2 COMPLETE 00...

Page 18: ...SE NIPPLE 3 008877 4 FEMALE UNION 1 004186 5 BUCKET STEAM TRAP 1 004183 6 SWING CHECK VALVE 1 004187 7 GLOBE VALVE 1 004222 8 CLOSE NIPPLE 2 008238 9 FEMALE UNION 1 005516 10 90 STREET ELBOW 1 008347...

Page 19: ...OM KPT KLT DS 17 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Service Performed Performed By...

Page 20: ...PART NUMBER 170099 REV B 04 11 BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 866 518 3977...

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