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OM-KPT/KLT-DS

Now that the kettle has been installed, you should test it to ensure that it is operating 

correctly.

1.   Remove all literature and packing materials from inside and outside of the unit.

2.   Pour a small amount of water into the kettle.

3.   Open the steam inlet valve.

4.   When the water begins to boil, inspect all of the fittings to ensure that there are 

no leaks.

5.   Check the safety valve by pulling out on its chain, (or lifting its lever on older 

models) far enough to let steam escape. Then let it snap back into place to 

reseat the valve so that it will not leak.

6.   Shut down the unit by closing the steam inlet valve.

7.   Operate the tilting mechanism and draw-off valve to confirm that they function 

through the whole range of normal operation.

If the unit functions as described above, it is ready for use. If the unit does not function 

as intended, contact your local Certified Service Agency.

Initial Start-Up

IMPORTANT

BE SURE ALL OPERATORS READ, 

UNDERSTAND AND FOLLOW THE OPERATING

INSTRUCTIONS, CAUTIONS, AND SAFETY 

INSTRUCTIONS CONTAINED IN THIS MANUAL.

WARNING

AVOID EXPOSURE TO ESCAPING STEAM,

WHICH CAN CAUSE SEVERE BURNS.

Summary of Contents for 20DS-KLT

Page 1: ...w blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Manufacture Service Questions 866 518 3977 PART NUMBER 170099 REV B 04 11 KPT KLT DS Series DIRECT STEAM TILTING FLOOR KETTLE INSTALLATIO...

Page 2: ...erty damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibil...

Page 3: ...E DO NOT STAND DIRECTLY IN FRONT OF KETTLE BODIES WHEN THEY ARE BEING TILTED WARNING AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS WARNING AVOID...

Page 4: ...READ AND FOLLOW ALL PRECAUTIONS STATED ON THE LABEL OF THE WATER TREATMENT COMPOUND CAUTION MOST CLEANERS ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING PRECAUTIONS SHOULD BE TAKEN WEAR RU...

Page 5: ...10 Maintenance page 11 Cleaning page 12 13 Troubleshooting page 14 Parts List page 15 Bucket Steam Trap page 16 Service Log page 17 KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Pau Minnesota 55102...

Page 6: ...a globe valve on the steam inlet and a strainer steam trap and check valve on the condensate outlet These may be ordered as optional equipment Kettles are emptied by tilting but optional tangent draw...

Page 7: ...PT 60 Gallons 225 liters 30 inches 762 mm 43 inches 1092 mm 47 inches 1194 mm 34 inches 864 mm Yoke Pedestal 20DS KLT 20 Gallons 75 liters 20 inches 508 mm 36 inches 914 mm 36 1 4 inches 921 mm 29 inc...

Page 8: ...ation for future reference Space for these entries is provided at the top of the Service Log in the back of this manual When installation is to begin cut the straps holding the unit on the skid Lift t...

Page 9: ...the kettle condensate return line to the boiler return line or to a drain A suitable steam trap strainer and check valve must be installed 7 Any mechanical change must be approved by the Food Service...

Page 10: ...enough to let steam escape Then let it snap back into place to reseat the valve so that it will not leak 6 Shut down the unit by closing the steam inlet valve 7 Operate the tilting mechanism and draw...

Page 11: ...d its position when you stop turning the wheel If the tilting mechanism seems to be locked do not use force to free the kettle Call for assistance from a Certified Service Agency or refer to the Troub...

Page 12: ...boiler system or by the pressure reducing valve which serves the kettle In the jacket steam releases its heat to the kettle as it condenses into water The steam trap allows condensate water to leave...

Page 13: ...the valve leaks immediately discontinue use of the kettle and contact a qualified service representative 2 At least once every 90 days inspect fittings and valves for signs of damage or wear Regularl...

Page 14: ...as the underside of the cover 9 To remove burned on materials use a brush sponge cloth plastic or rubber scraper or plastic wool with the cleaning solution To reduce effort required in washing let th...

Page 15: ...ce of equipment be sanitized just before use 14 If there is difficulty removing mineral deposits or a film left by hard water or food residues clean the kettle thoroughly and use a deliming agent in a...

Page 16: ...leaks a small amount of steam User a For contamination that prevents seating the valve With substantial pressure in the jacket lift the valve lever briefly all the way up to blow the valve clean then...

Page 17: ...13 WORM 12026 14 SHAFT 003129 15 HANDWHEEL WITH HANDLE 139152 16 HANDWHEEL SHAFT 003130 17 COLLAR 137246 18 GREASE FITTING 45 DEG 012099 19 CASTING TRUNNION RACE 012113 20 DRAW OFF VALVE 2 COMPLETE 00...

Page 18: ...SE NIPPLE 3 008877 4 FEMALE UNION 1 004186 5 BUCKET STEAM TRAP 1 004183 6 SWING CHECK VALVE 1 004187 7 GLOBE VALVE 1 004222 8 CLOSE NIPPLE 2 008238 9 FEMALE UNION 1 005516 10 90 STREET ELBOW 1 008347...

Page 19: ...OM KPT KLT DS 17 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Service Performed Performed By...

Page 20: ...PART NUMBER 170099 REV B 04 11 BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 866 518 3977...

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