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Power Factor Controller

BR 604

Manual

Version 3.0 E

Power Factor Controller
BR 604

2

1

3 4

Program

Enter

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3
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Summary of Contents for BR 604

Page 1: ...Power Factor Controller BR 604 Manual Version 3 0 E Power Factor Controller BR 604 2 1 3 4 Program Enter ...

Page 2: ...Version 3 0 E 2021 CAUTIONS 1 High voltage 2 BR604 may only be used indoor 3 Make sure that discharge time set in controller matches capacitor discharge time ...

Page 3: ... 3 Programming lock 12 Section 4 Manual operation Fixed stages 13 Section 5 Service menu 14 Section 6 Expert mode 14 Section 7 Initial operation 15 Section 8 Control principle 16 Section 9 Troubleshooting 17 Section 10 Maintenance and warranty 18 Section 11 Technical data 19 Annex Annex 1 Table of phase shifting 18 Annex 2 Table of control series 20 Annex 3 Default settings 21 Operating diagram Br...

Page 4: ...ult analysis and system monitoring BR 604 contains a number of additional features þ 4 switching outputs depending on the version þ 23 pre programmed control series with a self optimized intelligent control response þ Complete menu guided operation and display þ Graphic display with 2 x 16 characters þ Four quadrant operation þ Display of various line parameters V I Q P S þ Storage of maximum line...

Page 5: ...ing voltages Operating voltage measuring voltage Caution Voltages which exceed the allowed voltage range can damage the device Fig 1 BR 604 front view Operating mode Automatic Programming Manual operation Service Expert mode Increase selected parameter Power Factor Controller BR 604 2 1 3 4 Program Enter Enter ok confirm and store values Reduce selected parameter 5 ...

Page 6: ...t no current is flowing through them and the current converter must be short circuited Care should be taken to ensure that the measuring voltage and current are in the correct phase position The measuring current circuit must be wired with copper 2 leads of 1 5mm The connection should be set up as shown in Fig 2 The specified safety regulations must be observed Fig 2 BR 604 Connection plan L1 R L2...

Page 7: ...lled behind the current converter in the direction of current flow If the BR 604 is connected up via sum current converters the overall conversion ratio is entered k K k K l L l L Feed 1 Feed 2 K L K L Measurement via sum current converter BR604 Current measurement k l k l 7 Example C converter 1 1000 5A C converter 2 1000 5A Sum current converter 5A 5A 5A C converter ratio is 2000 5A ...

Page 8: ... displayed in the upper line and the currently connected capacitors are shown as symbols in the lower line operating display MEASURING CURRENT Automatic operation Display of active power line cos phi Active capacitor branches Control direction here connected in Supply display for 4 quadrant operation The control direction is symbolized by a closed arrow The connecting in arrow is always located af...

Page 9: ...urn to 1 LINE VOLTAGE The power value specifies the total power 3 phase assuming symmetrical load If no key is pressed for 60 seconds the display automatically returns to the operating status 3 2 Programming Pressing the Operating mode key once takes the user from automatic operation to Programming mode Parameter 1 I CONVERTER is reached by pressing ENTER The upper display always shows the paramet...

Page 10: ...mines the control series the power of the first capacitor always being assigned the value 1 The control series required for the compensation network is again selected via the é ê keys The selected series is entered with the ENTER key which also takes the user to the next step 5 CONTROL PRINCIPLE Control preference may be selected here þ SEQUENTIAL connection þ LOOP connection þ INTELLIGENT loop co...

Page 11: ...DISCONNECTING TIME This refers to the time between disconnecting the capacitors to reduce the momentary network capacitance Setting range 1 255 sec Default setting 40 sec Selection is performed via the é ê keys Continue with ENTER 10 DISCHARGE TIME This is the time for which an individual output is blocked between connecting and disconnecting This blocking time has priority over connecting and dis...

Page 12: ...o the basic setting made by the PFC system manufacturer Optimal network values when the controller was supplied with a complete PFC system If the controller is supplied from the works this point corresponds to the default setting CAUTION All user settings are lost Programming is now completed The controller has returned to point 1 of the programming menu 3 3 Programming lock The BR 604 is equipped...

Page 13: ...roller outputs may be permanently defined in succession continued switching via ENTER for the following statuses AUTO Automatic normal operation Output marked by a capacitor symbol FIXED The output is continuously connected e g for fixed PFC The output is marked by an underlined capacitor symbol OFF The output is continuously disconnected The capacitor symbol for this output is faded out Underlini...

Page 14: ... to set values which remain unchanged for normal operation This level has an access code to protect it from improper operation The stored maximum values of the network parameters can be displayed here ENTER 5 max Value RESET ENTER Back to 1 1 PASSWORD 6343 2 BASIC SETTING NEW NO available NO YES Storage of active programming as a new basic setting usually performed by the PFC system manufacturer C...

Page 15: ...witching on of next stage It should not be changed in the normal case 7 SWITCHING POWER max 100 kvar multiples of the smallest stage This factor specifies the maximum power which may be switched in one switching step It can be used to control the intelligent control system which switches several stages as a function of the power factor requirement 8 PROGRAM LOCK NO NO YES 9 CONTROL 3 PHASE 3 1 PHA...

Page 16: ...citor bank i e where stages are of equivalent dimensions the stage which was disconnected for the longest period of time is always connected next Advantage Balanced utilization of equivalent stages and thus an increased operating life of the capacitor bank Disadvantage This mode can only be used in control series with groups of the same stage power 3 Intelligent loop connection default setting The...

Page 17: ...e position Current in measuring range Line interruption Wrong current converter factor Current transformer short circuited Check current converter ratio Go through measuring current range Check connection and phase position Compensation network sufficiently dimensioned Check connection and phase position Capacitive grid although all stages disconnected If a target cos phi is set which deviates fro...

Page 18: ...nction with the regular checking of the capacitor bank In the event of any interventions in the controller during the warranty period all warranty claims lapse Annex 1 Phase correction between voltage and current in the measuring system compare with expert mode programming of phase shifting meas current meas voltage phase angle L1 L1 N 0 L1 k l L3 N 300 L1 L2 N 240 L1 k l L1 N 180 L1 L3 N 120 L1 k...

Page 19: ... 1000 W Programmable Graphic display 2 x 16 characters with convenient operating level 23 Sequential connection loop connection self optimized switching response Four quadrant operation 230 VAC 50 60Hz L N Phase shift possible X 5 1A selectable 5 VA 40 mA 10 mA 0 3 inductive to 0 3 capacitive Selectable from 1 255 sec Selectable from 1 255 sec Selectable from 1 255 sec Programmable Standard Power ...

Page 20: ... 2 3 7 1 2 4 4 1 2 4 5 1 2 4 6 1 2 4 7 1 2 4 8 1 1 2 2 1 1 2 3 1 1 2 4 1 1 2 5 1 1 1 2 1 1 1 3 1 1 1 4 Loop connection Possible Possible Possible Possible Possible Possible Possible Possible Possible Possible Possible Possible Possible Possible Possible Possible Possible Possible Possible Possible Possible Possible Possible 20 Annex 2 Table of control series ...

Page 21: ...s switching power Operating lock Phase shift U I Default setting ENGLISH 1000 A 5 A 4 1 INTELLIGENT 25 00 kvar 0 98 IND 40 sec 40 sec 60 sec 7 AUTO 6343 1 sec 0 66 4 x smallest stage power NO 0 21 Annex 3 Default settings Note The values for the default settings apply only if the controller is supplied directly from the works Otherwise these values are replaced by the basic settings made by the ma...

Page 22: ...F TIME 40 s 10 DISCHARGE TIME 60 s OVERCURRENT SOFTWARE VERSION E OVERVOLTAGE UNDERVOLTAGE Changing of values by buttons After 60 sec without pressing any button automatic change to auto mode 4 CONTROL SERIES 1 1 1 1 5 CONTROL MODE INTELLIGENT 7 TARGET COS PHI 0 8 IND 6 POWER 1 STAGE 25 00 kvar 3 END STOPP RETURN TO 1 1000 5 A CONTRAST 7 PROGRAMMING BASIC SETTINGS RESET NO BACK TO 1 In case of err...

Page 23: ... TIME 1 s 3 max ACTIVE POWER 88 88 kW 4 max APPARENT PWR 88 88 kVA 5 max VALUE RESET NO 2 BASIC SETTINGS NEW NO 3 PHASE I 0 L1 L1 N 4 PHASE V 0 L1 L1 N C1 AUTO FIXED OFF C2 AUTO FIXED OFF C3 AUTO FIXED OFF C4 AUTO FIXED OFF 6 TRIGGER VALUE 66 7 SWITCH POWER max kvar 8 PROGRAM LOCK NO 9 CONTROL 3 PHASE BACK TO 1 BACK TO 2 BACK TO 1 MANUAL MODE SERVICE EXPERT MODE ...

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