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Cornical

™ - V3

 

© Blichmann Engineering, LLC 2020 

For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts

7

Wort sample: 

Taking a wort sample is as easy as turning the knob on the back of the racking valve and draining it directly 

into a container.  After taking a sample, spray sanitizer into the outlet of the racking valve.  Note that is isn’t necessary to 

rotate the valve to take a sample.

Racking finished beer – gravity drain:

 Spray the barb fitting inside and out with sanitizer.  Connect the sanitized ½” san

-

itized hose and clamp to the barb fitting. Hold the valve body to prevent it from rotating, and slowly open the valve, begin 

draining it into your keg or bottling bucket. Then slowly rotate the racking arm assembly downward.  Stop rotating when 

you see a yeast pick-up, then turn it back a bit to keep from picking up additional yeast.  DO NOT loosen the tri-clamp 

fittings to turn the racking arm and pay close attention that the hex on the rack fitting is rotation with the valve assembly.  If 

it is not, either tighten the assembly or turn the assembly by the hex using a wrench.  That’s it!  If you never see a yeast 

pick-up, leave it in the full down position. 

Prior to inverting the keg it is important to drain as much yeast and trub as 

possible from the fermentor so that it isn’t left in the finished beer.  Remove 

the cap from the bottom dump valve.  Connect the 1” barb fitting and hose to 

the bottom dump valve.  Open the valve slowly and drain the thick yeast and 

trub into a pan.  Stop when liquid runs from the hose.  Remove the barb and 

hose, spray the inside of the valve with sanitizer and reinstall the cap.  Wait a 

couple days for more yeast to settle and repeat.

TIP:

 If the yeast has compacted and will not flow from the valve, close the 

valve.  Install the cap on the lid hatch and pressurize the fermentor to about 

5-10 PSI with CO2.  Then SLOWLY open the valve and the yeast should 

begin to flow.

Converting to Keg

This is one of the most useful features of the Cornical™ features.  The ability to invert the fermentor and switch from 

the conical bottom to the keg bottom.  This completely eliminates the need to clean or rack into a secondary vessel for 

dispensing!

Use a hydrometer and check that the specific gravity of the beer has not changed for a period of 3 days to ensure that 

fermentation is complete.

5

Aseptic Valve and Rotating Racking Arm

Install a small o-ring into the groove of the flare fitting on the aseptic valve as shown in 

Figure 11a

.  Install the 2 QuickConnect™ caps 

onto the ends of the aseptic valve.  Insert the assembly into the hole in the conical side of the tank (see 

Figure 11b

).  Place the flare fitting 

nut on the racking tube and thread onto the flare fitting.  Tighten the flare nut snugly with a wrench – do not over-tighten or you could 
inadvertently bend the tank while tightening.  It is not necessary to excessively tighten the fitting to get a good seal.  If your wrench it too 
thick to fit between the tank and the clamp on the racking assembly, install the racking fitting first, and then clamp the valve to it after 
tightening.

Install the tube as directed by the side of the aseptic valve shown in 

Figure 12

.  This will allow you to use the handle as a guide to 

determine the position of the racking arm when draining the beer or wine.  The racking arm should initially be positioned horizontally 
(below right).   

FIGURE 11a

FIGURE 11b

FIGURE 12

Fig 13

Summary of Contents for Cornical

Page 1: ...mann Engineering www BlichmannEngineering com before use Sections labeled Caution can lead to equipment damage or unsatisfactory performance of the equipment Please read these sections thoroughly If you have any questions contact your retailer or Blichmann Engineering www BlichmannEngineering com before use Sections labeled Danger are critical to follow and understand to reduce risk of serious inj...

Page 2: ...it 10 Racking O Ring 7 Aseptic Valve 19 QuickConnector cap 18 QuickConnector nut 20 QuickConnector elbow 14 Elbow 1 5 5 Tri Clamp Butterfly 1 5 11 Clamp 1 5 12 Gasket 1 5 13 Cap 1 5 24 Fermentation Lid Hatch Dump Assembly Dump Assembly Racking Assembly 6 QuickConnect 1 2 Straight 8 Racking Tube 9 Racking Tube Nut Fig 3 Assembly of the Keg Kit Note We recommend a trial assembly of your new Cornical...

Page 3: ... to disassemble the posts or PRV further Soak all parts in a suitable cleaning agent such as PBW powdered brewery wash or similar cleaner Scour the inside of the keg body and the keg bottom It is important that ALL parts are free of soil for the sanitizer to work properly Rinse all components in hot water and allow to dry thoroughly so that the passive layer forms on the surface of the stainless s...

Page 4: ...e the keg in an inverted position to let the sanitizer drain fully Then return the keg upright and replace the lid hatch Connect a black LIQUID ball lock on your CO2 hose Connect it to the liquid out post This purges the keg from the bottom up Pull the pressure relief valve and turn it 90 degrees so that it stays in the open position Turn on your CO2 gas and let the gas run for about 30 seconds to...

Page 5: ... water and then soak in a bucket of 4 5 gal of sanitizing solution Assemble the bottom dump components sanitary elbow gaskets butterfly valve 1 5 cap and clamps as shown in Fig 3 Assemble the racking arm components small elbow nut fittings o ring gasket and sampling valve as shown in Fig 3 For the racking arm ensure that the o ring is in the groove of the racking fitting Then use a wrench on the i...

Page 6: ...ential for proper yeast health An inline oxygenation system is available through Blichmann Engineering ANVIL Brewing Equipment also offers a high quality oxygenation wand Harvesting yeast If you re harvesting the yeast for use in a future batch of beer you ll need to sanitize the included 1 hose and the 1 hose barb fitting first The inside of the valve can easily be sanitized by a spray bottle of ...

Page 7: ...uid runs from the hose Remove the barb and hose spray the inside of the valve with sanitizer and reinstall the cap Wait a couple days for more yeast to settle and repeat TIP If the yeast has compacted and will not flow from the valve close the valve Install the cap on the lid hatch and pressurize the fermentor to about 5 10 PSI with CO2 Then SLOWLY open the valve and the yeast should begin to flow...

Page 8: ...ble and sold separately Optional NPT Spunding Valve is perfect for the Blichmann Engineering Cornical Unitank Accessories After ensuring all of the yeast sediment has been expelled from your fermentor you will need to measure the beer level in the fermentor to ensure it is less than 5 gal so that it doesn t spill when you remove the cone bottom To do this connect the sanitized hose to the outlet o...

Page 9: ... any implied warranty of merchantability or any implied warranty of fitness is limited in duration to the terms of this limited warranty and is limited in scope of coverage to this warranty Blichmann Engineering disclaims any express or implied warranty including any implied warranty of fitness for a particular purpose or merchantability on items excluded from coverage as set forth in this limited...

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